Ptr4300 Sme v11 Servicemanual

8/19/2019 Ptr4300 Sme v11 Servicemanual

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SER SER SER SER SER VICE MANUALVICE MANUALVICE MANUALVICE MANUALVICE MANUAL

2002 06-06 Ver1.1

2002 05-23 Ver1.0

Quality Promotion Department

Media Technology Company

4300

Plate Thermal Recorder

PT-R4300/PT-R4000II/PT-R4000


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For your safety

Caution labels are affixed to potentially hazardous parts or areas of the equipment for the

safety of the operators and maintenance staff. Caution labels are classified into two types

"WARNING" and "CAUTION" depending upon the degree of potential danger as shownbelow. Please read, understand and heed the meanings of these labels to prote

yourself and to prevent unforeseen accidents.

: Indicates a potentially hazardous situation which, if not avoided

or properly handled, could possibly result in death or serious

injury.

: Indicates a potentially hazardous situation which, if not avoidedor properly handled, could possibly result in minor or moderate

injury or equipment damage.

The PT-R4XXX operators must thoroughly read this manual. Do not turn on the

machine’s power supply until all of the precautions have been read and under-stood. Very serious accidents may occur if this instruction is not observed.


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Please keep the following premises and expectations in mind.

This service manual is only intended for engineers trained in service procedures and maintenance

personnel trained by qualified engineers. Readers are therefore expected to already appreciate

the potential hazards presented by this equipment and type of work, as well as understand all the

basic operations needed for equipment maintenance.

When exporting the machine

International transfer of this equipment, any of its parts, components and/or software must be

carried out in compliance with the relevant laws and ordinances of the country of export and the

country of equipment end-use. We do not assume any responsibility or liability for equipment

transferred without regard to proper export/import regulations or procedures.

Limits of responsibility

Please note that equipment specifications are subject to change without notice for updates and

improvements. This may cause inconsistencies between the contents of this manual and the

equipment you currently possess.

We shall not be held responsible for any damage caused by conditions beyond our control such

as customer modification, disassembly or misuse of our products, programs or software, or their

use in a defective or deficient environment.

Although great care has been taken in preparing this manual, if you find that certain points

seem unclear or in error, please contact Dainippon Screen Mfg. Co., Ltd.

We assume no responsibility or liability for any damage or consequential and/or indirect losses

resulting from any accident or malfunction that might occur during the operation of this

equipment.

Copyright

©1999-2002: Dainippon Screen Mfg. Co., Ltd.

The copyright for this entire manual belongs to Dainippon Screen Mfg. Co., Ltd.

Copying, reprinting or reproduction of this manual in whole or in part in any media without our

express consent infringes upon the copyright and the rights of the publisher.


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PT-R4300 SERVICE MANUAL i

Contents

§ On safety

1. On Safety.................................................................................................................................. § -1

1-1. When using the PT-R4XXX.............................................................................................. § -1

1-2. Precautions for electricity ................................................................................................ § -2

1-3. Precautions for equipment operation ............................................................................... § -8

1-4. Maintenance.................................................................................................................... § -91-5. Caution labels on the equipment ................................................................................... § -10

1-6. Using the laser safety .................................................................................................... § -14

1-7. Precautions during transport and installation................................................................. § -18

A. Outline

1. Introduction ................................................................................................................................ A-1

1-1. For maintenance personnel ..............................................................................................A-1

1-2. Laser maintenance and safety .........................................................................................A-3

1-3. Basic information .............................................................................................................. A-4

2. System overview........................................................................................................................ A-72-1. System setup diagram......................................................................................................A-7

2-2. Recommended configurations .......................................................................................... A-7

3. Overall configuration chart and part names ............................................................................... A-8

3-1. Front view of the main unit ................................................................................................A-8

3-2. Back view of the main unit ................................................................................................A-8

3-3. Plate conveyor view of the main unit .................................................................................A-9

3-4. Peripheral device connectors ........................................................................................... A-9

3-5. Inside of front cover ........................................................................................................A-10

3-6. Inside of rear cover ......................................................................................................... A-10

4. Electrical wiring ........................................................................................................................ A-114-1. Block diagram................................................................................................................. A-11

4-2. Function of board ...........................................................................................................A-12

5. Specifications .......................................................................................................................... A-14

5-1. Basic specifications ........................................................................................................A-14

6. Comparison of PT-R4300, PT-R4000 and PT-R4000II .............................................................. A-16

7. Restriction of the plate size for the PT-R4300/4000/4000II ....................................................... A-21

B. Installation

1. Installation ................................................................................................................................. B-11-1. Information required for adjustments during installation....................................................B-1

1-2. Installation schedule .........................................................................................................B-2

2. Installation conditions ................................................................................................................. B-3

2-1. Dimensions of delivery path .............................................................................................B-3

2-2. Dimensions when delivering the machine .........................................................................B-4

2-3. Dimensions when the machine is installed .......................................................................B-7

2-4. Installation space and layout position .............................................................................B-13

2-5. Environmental conditions ...............................................................................................B-18

2-5-1. Temperature and humidity .......................................................................................B-18

2-5-2. Floor load capacity ..................................................................................................B-192-5-3. Floor levelness ........................................................................................................B-19

2-5-4. Vibrations ................................................................................................................ B-19


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ii PT-R4300 SERVICE MANUAL

Contents

2-5-5. Room cleanliness ....................................................................................................B-19

2-6. Power requirements ....................................................................................................... B-20

2-7. Cable and hose lengths ..................................................................................................B-21

3. About transportation ................................................................................................................ B-22

3-1. Transporting the main unit using 1a forklift (or similar equipment) ..................................B-22

3-2. Transporting the main unit by hoisting it .......................................................................... B-224. Installation procedure............................................................................................................... B-23

4-1. Packing list check ...........................................................................................................B-23

4-2. Assembly........................................................................................................................B-23

4-2-1. Installation of the PT-R4300.....................................................................................B-23

4-2-2. Removing the transport fixing brackets ................................................................... B-24

4-2-3. Adjusting the levelness ............................................................................................ B-32

4-3. Connection .....................................................................................................................B-33

4-3-1. Connecting the blower hose and gas suction hose..................................................B-33

4-3-2. Connecting the blower unit control cable .................................................................B-34

4-3-3. Connecting an auto loader to the PT-R4300(option) ................................................B-374-4. Start of the machine ....................................................................................................... B-40

4-5. Initial settings .................................................................................................................B-42

4-5-1. Outline for panel settings .........................................................................................B-42

4-5-2. Setting the media type .............................................................................................B-43

4-5-3. Setting the plate ......................................................................................................B-47

4-5-4. Setting the printing machine information ................................................................. B-50

4-5-5. Setting the exposure conditions...............................................................................B-55

4-6. Operation check and adjustment ....................................................................................B-57

4-6-1. Checking the registration .........................................................................................B-57

4-6-2. Confirming plate winding and exposure ................................................................... B-614-6-3. Laser calibration ...................................................................................................... B-66

4-7. Exposure adjustment......................................................................................................B-67

4-7-1. Adjusting the focus value .........................................................................................B-68

4-7-2. Adjusting the zoom value ........................................................................................B-71

4-7-3. Adjusting the light intensity .................................................................B-74

4-7-4. Saving the data ....................................................................................................... B-75

4-7-5. Test exposure ..........................................................................................................B-76

4-7-6. Other test exposure methods ..................................................................................B-80

4-8. Other settings ................................................................................................................. B-83

4-8-1. Setting the exposure maintenance .......................................................................... B-834-8-2. User settings ........................................................................................................... B-85

4-9. Exposure check..............................................................................................................B-97

5. Punch attachment(option) ........................................................................................................ B-98

5-1. Attachment .....................................................................................................................B-98

5-2. Setting the punch name (Service menu) ......................................................................B-100

5-3. Setting the punch name (Main menu)........................................................................... B-102

5-4. Tilt correction method ...................................................................................................B-104

6. Relocation .................................................................................................................. ............ B-106

7. Installation check sheet .......................................................................................................... B-111

C. Replacement & Adjustment

1. Main belt replacement ............................................................................................................... C-1


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PT-R4300 SERVICE MANUAL iii

Contents

2. Encoder replacement ................................................................................................................ C-4

3. Adjusting the automatic balancer weight detection sensors ...................................................... C-7

4. Removing the trailing edge clamps ........................................................................................... C-9

5. Attaching the trailing edge clamps .......................................................................................... C-10

6. Replacement procedure for the trailing edge clamp arm drive motor(M20) ............................. C-13

7. Adjusting the trailing edge clamp arm origin and end sensors ................................................ C-158. Adjusting the leading edge clamp open/close sensors ............................................................ C-18

9. Replacement and adjustment procedure for the plate side edge detection sensors for side

alignment(PH61H, PH61A) ................................................................................................. C-20

10. Adjusting the trailing edge clamp hook sensor ...................................................................... C-26

11. Adjusting the hook lever switch ............................................................................................ . C-29

12. Sensor for detecting an interleaf on the back of the plate(PH51) .......................................... C-31

13. Replacement and adjustment procedure for the plate top side detection sensors

(PH29H,PH29A) ................................................................................................................ C-32

14. Replacement and adjustment procedure for the drum vacuum pressure sensor(P1) ............ C-35

15. Replacement and adjustment procedure for the plate sensor(PH6) (2 plate wind, or float)(Ser.No.-100) .................................................................................... C-36

16. Balancer weight replacement procedure ............................................................................... C-40

17. Balancer motor unit replacement procedure ......................................................................... C-41

18. Balancer sensor replacement procedure .............................................................................. C-41

19. Path driving motor replacement procedure ........................................................................... C-42

20. Squeeze roller height adjustment .......................................................................................... C-43

21. Loading Guide (1) Replacement and Adjustment .................................................................. C-46

22. PT-R4300 Ball screw for Sub-scanning Replacement Procedure .......................................... C-48

23. Countermeasure against registration deviation in PT-R4300 ................................................. C-53

24. Countermeasures for Registration Deviation on PT-R4300(additional information) ............... C-6225. Procedure for replacing the PT-R4XXX transfer path spring.................................................. C-65

26. Procedure for replacing the LD block .................................................................................... C-68

27. Procedure for replacing and adjusting the power supply ....................................................... C-71

28. Procedure for replacing and adjusting the pulse motor driver ............................................... C-71

29. Procedure for replacing the AC servo driver(E1A) ................................................................ C-73

30. Procedure for replacing and setting the inverter (U8) for the suction blower ......................... C-74

31. Plocedure for replacing the RCP2 board ............................................................................... C-77

D. Operation panel

1. Screen flow diagram (PT-R4000:Ver) ........................................................................................ D-11-1. Main menu (when PT-R8600 is used independently) ....................................................... D-1

1-2. Main menu (when SA-L/MA-L is connected) ................................................................... D-4

1-3. Service menu .................................................................................................................. D-5

2. Startup of the main unit without performing initialization ......................................................... D-10

3. Detailed descriptions of the Service/Maintenance screens ..................................................... D-11

3-1. How to enter the Service/Maintenance Menu screen .................................................... D-11

3-2. Service/Maintenance Menu screens ............................................................................. D-12

3-3. Sensor Test screens ...................................................................................................... D-14

3-4. Actuator Test screens .................................................................................................... D-19

3-5. Drum Test screens ........................................................................................................ D-243-6. Pulse Motor Test screens .............................................................................................. D-26


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iv PT-R4300 SERVICE MANUAL

Contents

3-7. Recording Head Unit Test screens ................................................................................ D-29

3-7-1. Zero Return screen for recording head unit/focus motor/zoom motor ..................... D-31

3-7-2. Positioning screens for recording head unit/focus motor/zoom motor ..................... D-32

3-7-3. Peltier Test screen .................................................................................................. D-33

3-7-4. Laser Calibration screen ........................................................................................ D-34

3-7-5. LD ON screen ........................................................................................................ D-363-7-6. Calibration Position screen ..................................................................................... D-38

3-7-7. Moving to Calibration Position screen ..................................................................... D-39

3-7-8. Temperature Display screen ................................................................................... D-40

3-7-9. Laser Power Measurement and Cable Disconnection Check screen...................... D-41

3-7-10. Iop/-Iop screen ....................................................................................................... D-44

3-8. Input Parameter screen ................................................................................................. D-45

3-8-1. Correction Data Setting screens............................................................................. D-47

3-8-2. Preset Plate Type Setting screen............................................................................ D-49

3-8-3. Drum Base Position Setting screen ........................................................................ D-50

3-8-4. Drum Position Setting screen ................................................................................. D-523-8-5. Punch Adjustment screen ...................................................................................... D-54

3-8-6. Calibration Sensor Position Adjustment screen ...................................................... D-55

3-8-7. Punch Data Setting screen..................................................................................... D-56

3-8-8. Recording Head Parameter Setting screens .......................................................... D-57

3-8-9. Drum Parameters Input screen .............................................................................. D-73

3-8-10. Miscellaneous Data Setting screen ........................................................................ D-80

3-8-11. Recording Head Data Control screen ..................................................................... D-81

3-8-12. Clamp Weight Setting screen ................................................................................. D-82

3-8-13. Cassette Data Setting screen................................................................................. D-83

3-8-14. Password Setting screen ........................................................................................ D-863-9. Machine Option Selecting screen .................................................................................. D-87

3-10. I/O Reading and Writing screen..................................................................................... D-88

3-11. Initialization screens ...................................................................................................... D-89

3-11-1. Data initialization .................................................................................................... D-90

3-11-2. Brand Name Selection screen................................................................................ D-91

3-11-3. Consumable Timer screen ..................................................................................... D-92

3-12. Special Action screen .................................................................................................... D-94

3-12-1. Machine Initialization screen .................................................................................. D-95

3-12-2. Pickup Clamp, Trailing Edge Clamp Attachment screen ......................................... D-96

3-12-3. ORG-EZ Check screen .......................................................................................... D-973-12-4. Front Sensor Offset screen .................................................................................... D-98

3-12-5. Centering Test screen............................................................................................. D-99

3-12-6. Adjust Displacement Sensor screen......................................................................D-100

3-12-7. NVRAM Backup screen .........................................................................................D-101

3-12-8. NVRAM Data Restore screen ...............................................................................D-102

3-12-5. Register Test screen ..............................................................................................D-103

3-13. Special Action 2 screens ..............................................................................................D-104

3-13-1. Machine Initialization screen .................................................................................D-105

3-13-2. Balancer Testing screen ........................................................................................D-106

3-13-3. Mail Testing screen ................................................................................................D-1073-13-4. Auto Loader Testing screen ................................................................................... D-108

3-13-5. Plate Pad Unit Testing screen ................................................................................D-110


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PT-R4300 SERVICE MANUAL v

Contents

3-13-6. Interleaf Pad Unit Testing screen ...........................................................................D-111

3-13-7. Multi Auto Loader Testing screen ...........................................................................D-112

E. Reference

1. Sequence explanations (PT-R4300) .......................................................................................... E-1

1-1. Initialization sequence ......................................................................................................E-1

1-2. Main processing of initializing ...........................................................................................E-3

1-3. Processing of trans pass initializing .................................................................................. E-4

1-4. Processing of punch sequence ........................................................................................E-5

1-5. Processing of winding sequence ......................................................................................E-6

1-6. Discharge sequence ........................................................................................................E-8

1-7. Drumhigh speed rotating sequence................................................................................E-10

1-8. Auto Balance sequence ..................................................................................................E-11

2. Sequence explanations (PT-R4000II) ...................................................................................... E-12

2-1. Initialization sequence .................................................................................................... E-12

2-2. Main processing of initializing .........................................................................................E-14

2-3. Processing of trans pass initializing ................................................................................E-15

2-4. Processing of punch sequence ......................................................................................E-16

2-5. Processing of winding sequence ....................................................................................E-17

2-6. Discharge sequence ...................................................................................................... E-19

2-7. Drumhigh speed rotating sequence................................................................................E-21

2-8. Auto Balance sequence ..................................................................................................E-22

3. Parts layout and sensor position .............................................................................................. E-23

3-1. Front side of main unit .................................................................................................... E-23

3-2. Back side of main unit ....................................................................................................E-25

3-3. Left side of main unit ...................................................................................................... E-27

3-4. Rite side of main unit ...................................................................................................... E-29

3-5. Top side of main unit ....................................................................................................... E-31

3-6. Transport unit of main unit ..............................................................................................E-33

3-7. Plate side alignment of main unit ....................................................................................E-34

3-8. Clamp arm unit of main unit............................................................................................E-34

3-9. Recording Head unit .......................................................................................................E-35

3-10. RCP2 board ...................................................................................................................E-36

3-11. RB31 board ....................................................................................................................E-38

3-12. SPX32 board ..................................................................................................................E-39

3-13. PIO-PTR4(2) board ........................................................................................................E-403-14. con-ptr4 board ................................................................................................................E-44

3-15. Laser Head CPU board ..................................................................................................E-47

3-16. Laser Head Driver board ................................................................................................E-48

3-17. Laser Head Mother board ..............................................................................................E-49

3-18. Laser Head Relay board ................................................................................................. E-50

3-19. Laser Diode Array Block ................................................................................................. E-52

4. Maintenance software RMLight4 .............................................................................................. E-53

4-1. Outline............................................................................................................................E-53

4-2. Requirements .................................................................................................................E-53

4-3. Terminal setting ..............................................................................................................E-544-4. Installation of RMLight4 ..................................................................................................E-54

4-5. Connecting the terminal to the main unit ........................................................................ E-54


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vi PT-R4300 SERVICE MANUAL

Contents

4-6. Procedure for downloading the PT-R firmware ...............................................................E-55

4-7. Procedure for downloading the PT-R panel data .............................................................E-58

4-8. Uploading or downloading the PT-R’s machine specific value data.................................E-61

4-8-1. Data types that can be uploaded or downloaded .....................................................E-61

4-8-2. Procedure for data upload .......................................................................................E-63

4-8-3. Procedure for data download................................................................................... E-665. Power supplies and interlocks .................................................................................................. E-69

F. Error list

1. Error list (PT-R4300 : Ver.1.00) ................................................................................................... F-1

2. Error list (PT-R4000 : Ver.3.0X , PT-R4000II : Ver4.0X)) ............................................................ F-18

G. Supplement

1. Punch List ................................................................................................................................ G-1

2. Recommend parts list ....................................................................................................... ..... G-12


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§ On safety


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PT-R4300 SERVICE MANUAL § -1

§ On Safety

1. On Safety

1-1.When using the PT-R4XXX

• The following descriptions of safety precautions and operating

procedures are intended solely for the benefit of operators and

other personnel using the PT-R4XXX for its originally intended

purposes.

• The intended purposes and usage of the PT-R4XXX are those

described in Introductory Note. We shall not be held liable or

responsible for any damage, losses or malfunctions caused by

using or operating this machine in ways other than those

described in this manual.• To the best of our knowledge, the various parameters and data

presented in this manual are reliable under the conditions

described. However, we shall not be held legally responsible for

the accuracy or relevance of this information. Furthermore, we

assume no responsibi l i ty or l iabi l i ty for any damage or

consequential and/or indirect losses resulting from any accident or

malfunction that might occur during the operation of the PT-

R4XXX.

• The PT-R4XXX was designed and manufactured with specialattention to safety considerations. However, it is impossible either

to eliminate all potential sources of danger from such products or

to anticipate all possible hazards and misuses. It is therefore

critical that you both familiarize yourself, all your operators and

other relevant personnel with all of the noted precautions,

countermeasures and related procedures, and take maximum

care when operating the PT-R4XXX.


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§ -2 PT-R4300 SERVICE MANUAL

§ On Safety

1-2.Precautions for electricity

1) Power supply

• Before connect ing the PT-R4XXX power cable to yourswitchboard, be sure to confirm that the power supply switch is

turned OFF.

• When the PT-R4300 is installed overseas, perform proper

grounding in accordance with the regulations of the country of

installation.

• If the power for the entire unit cannot be supplied, connect an

exclusive ground wire for the auto loader.

• The PT-R4XXX incorporates high-voltage circuits. Touching any

part of your body to such circuits can cause serious injury andeven death. BE EXTREMELY CAREFUL not to touch these

circuits, especially with wet hands.

• Whenever you install the PT-R4XXX in Japan, be sure to use the

power cable provided with it.

• Power cables are not provided for machines to be shipped abroad.

Depending on the country of installation, be sure to use a power

cable which can handle AC300V or an equivalent rated voltage

and has 3 cable leads of at least 2.0 mm2.

• However, if the diameter of each wire rod is 4 mm or larger, thepower supply cable cannot be connected to the power connecting

section of the PT-R4300.

2) Switching operation of power supply

• Before turning ON the power supply switch to the PT-R4XXX, be

sure to confirm the following:

1)The accessories (e.g. supply cassette) are properly mounted

and connection areas (e.g. supply unit) are connected properly

and securely.2) Doors are completely closed, and covers are attached properly.

• Be sure to turn OFF the power supply and fix the power supply

switch using a padlock etc. before you start maintenance, cleaning

or repairs. Switching the power switch to “ I ” turns the power ON

and switching it to “ O ” turns the power OFF.


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§ On Safety

O N

OFF O

N OFF

O F F

ON

ON OFF

Power supply switch

PT-R4300

Power supply switch

PT-R4000/PT-R4000II


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§ On Safety

4) Processing after power failures

• When a power fai lure in external electric power occurs,

immediately turn OFF the circuit breaker of the switchboard and

the power switch of the PT-R4XXX.

• If a power failure, which is caused by a utility defect, occurs while

the safety interlock release key is being used, turn OFF the

switchboard breaker of the user’s site.• Since the PT-R4300 is reset in concurrence with shutdown of the

power supply, turn ON the switchboard breaker, which has been

turned OFF, and perform a normal initialization after the power has

been restored.

• Be sure that nobody is touching the machine when you perform

initialization with the safety interlock release key ON.

PT-R4300

3) Power cables

• If you find anything that might indicate power cable damage such

as unusual deformations or surface flaws, immediately turn OFF

the power switch and the circuit breaker of the switchboard, and

contact our nearest dealer or branch office.

• Do not place heavy objects or articles with sharp edges anywhere

on the power cable or forcefully pull at it.


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§ On Safety

5) Interlocks

• To ensure operator safety, the PT-R4XXX is provided with a

variety of interlocking safety devices. Do not deactivate these

devices except when service engineers are performing

maintenance. Operating the PT-R4XXX when these safety

devices are inactive could result in severe injury and/or damage to

the equipment.

• If a cover is opened during exposure, the respective rollers stop

automatically. Always wait at least five seconds until the rollers

come to a complete stop before touching them.

• Turning ON the safety interlock release key shuts down the power

supply to the laser. However, be aware that power is still supplied

to the moving parts.

While these doors are open, releasing interlocks or performing

control or adjustment procedures other than those specified in this

manual will cause dangerous laser radiation exposure.

Front cover interlock switch

Door switch

Door interlock switch

PT-R4300

Door switch

Door interlock switchFront cover interlock switch

PT-R4000/PT-R4000II


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§ On Safety

PT-R4000/PT-R4000II

PT-R4000/PT-R4000II

Right side coverinterlock switch

Back side coverinterlock switch

Drum slow-downsoftware switch


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§ On Safety

6) Forced drum stop switch

• The PT-R4XXX is equipped with a forced drum stop switch that

allows you to stop the rotation of the drum in an emergency.

Do not use this switch during normal operation. this switch is only to

be used if the duum needed to be stopped in case of an emergency.

Forced drum stop switch

(PT-R4000,PT-R4000II,PT-R4300)


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§ On Safety

1-3.Precautions for equipment operation

• Do not turn on the PT-R4XXX’s power supply or start operation

until this manual has been thoroughly read and fully understood.

• All operators must wear appropriate work clothing.

• Whenever you notice anything abnormal, report it immediately to

your supervisor or manager so appropriate measures can be

taken quickly.

• The PT-R4XXX cannot be guaranteed to operate continuously

without an operator in attendance. In order to immediately deal

with emergencies, an operator trained for initial corrective action

should always be in attendance.

• Training courses for Dainippon Screen’s products are provided at

any time at the nearest Dainippon Screen Technical Center. We

recommend that all users of the PT-R4XXX receive proper training

before using the equipment. Please contact our branch office or

the dealer for an application for the training courses.

• When the PT-R4XXX0 is not operated for a long period of time, be

sure to turn OFF the circuit breaker of the switchboard.

• During operation, do not open any protective covers attached to

the equipment. Opening these covers may be hazardous to the

safety of operators and other persons working in the vicinity, and

may also hinder the equipment’s normal functioning.

• Never allow open flames, spark sources, etc. in the vicinity of the

PT-R4XXX.

• Do not operate the PT-R4XXX if you feel in any way sick,

nauseous or unsteady.

Long hair is tied

back.

Hands are wet.

Cuffs are open.

A necktie or necklace

is dangling.

Unneeded things

are carried.

Excessively long pants.

Slippers or sandals.

Wear clothing that

will not become

caught in the machinery.

Cuffs are buttoned.

Safety boots are

recommended.


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§ On Safety

1-4.Maintenance

• Maintenance must always be performed by specially trained and

authorized maintenance engineers.

• Never turn the machine’s power on while maintenance engineers

are working on the equipment.


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§ On Safety

1-5.Caution labels on the equipment

• Caution labels are attached to potentially hazardous parts or areas

of this machine for the safety of the operators and maintenance

staff.

• Be sure to observe the following precautions when you perform

operation or maintenance of the PT-R4XXX.

• Be sure to follow the instructions on these labels.

• If a label has faded or fallen off, replace it immediately with a new

one.

• Do not peel or tear off labels or erase their markings.

• For replacement labels, contact your nearest Dainippon Screen

dealer or branch office.

• Do not block the visibility of labels by covering or placing anything

in front of them.

Label indicating the power supply specifications of the PT-R4XXX.

(PT-R4000,PT-R4000II,PT-R4300)

Label indicating that the PT-R4XXX complies with CDRH

Regulations. (for U.S.A. only)


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§ On Safety

Label indicating that the PT-R4XXX complies with FCC and

VCCIRules.

(PT-R4000,PT-R4000II,PT-R4300)

Label indicating that the PT-R4XXX complies with CE standards.

(PT-R4000,PT-R4000II,PT-R4300)

Label indicating that the PT-R4XXX is a Class 1 laser product.

(PT-R4000,PT-R4000II,PT-R4300)


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§ On Safety

Label indicating the class, power, and wavelength of laser beam. (n/

a in USA)

Label indicating that this unit contains laser radiation.

Label showing the location of an ground terminal.

(PT-R4000,PT-R4000II,PT-R4300)

(PT-R4000,PT-R4000II,PT-R4300)

(PT-R4000,PT-R4000II,PT-R4300)

Label indicating the technical classification of the laser head (forU.S.A. only).

(PT-R4000,PT-R4000II,PT-R4300)


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§ On Safety

Label calling attention to a nearby laser aperture.

(PT-R4000,PT-R4000II,PT-R4300)

Label warning that opening this cover may expose you to dangerous

laser radiation.

(PT-R4000,PT-R4000II,PT-R4300)

Label warning that this equipment contains a high leakage current

and mustbe grounded.

(PT-R4000,PT-R4000II,PT-R4300)


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§ On Safety

1-6.Using the laser safety

Notices concerning the safe use of the unit.

These must be following to avoid injuries and accidents.

1) LASER SAFETY

This PT-R4XXX is certified as a Class4 laser product under the U.S.

Department of Health and Human Services (DHHS) Radiation

Performance Standard according to the Radiation Control for Health

and Safety Act of 1968. This means that the recorder does not

produce hazardous laser radiation.

Since radiation emitted inside the PT-R4XXX is completely confined

with in protective housings and external covers. The laser beam can

not escape from the machine during any phase of user operation.

2) CDRH REGULATIONS

The Center for Devices and Radiological Heanh (CDRH) of the U.S.

Food and Drug Adminstration implemented regulations for laser

pfoducts on August 2.1976.These regulations apply to laser products

manufactured from August1. 1976.

Compliance is mandatory for products marketed in the United

States.

The label shown in the figure indicates compliance with the CDRH

regulations and must be attached to laser products marketed in the

United States.

Ordinafy operation will not release laser radiation into the work

environment. Do not remove any of the safety covers for this product

or release any of its interlock switches.

Laser radiation may cause injuries to your body (e. g. weakened

eyesight, skin cancer).

3) For European model

PT-R4XXX is classified as a CLASS1 LASER PRODUCT in

accordance with IEC Pub 1. 1 825 1984.

Ordinary operation will not release laser radiation into the work

environment. Do not remove any of the safey covers for this product

or release any of its interlock switches.

Laser radiation may cause injuries to your body (e. g. weakened

eyesight, skin cancer).


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§ On Safety

• INTERNAL LASER REGULATIONS

Max. radiation power------------------------------32W

Wavelength---------------------------------------830nm

The rating for the semi-conductor laser is 1W X32 pieces and is

classified as Class 1.

• You will not be exposed to laser beam radiation during ordinary

operation.

• If the doors shown in the figure below are opened, the interlock

switches located in the respective positions (six places) are

activated to intercept laser beams.


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§ On Safety


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§ On Safety


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§ On Safety

1-7.Precautions during transport and installation

1) Transport and installation

The PT-R4XXX’s transport and installation must always be handledby engineers and contractors authorized by Dainippon Screen. We

shall bear no responsibility whatever for any equipment breakage,

damage or malfunctions caused by or during transport or installation

performed by anyone other than the above specified personnel.

Whenever the PT-R4XXX must moved, transferred or re-installed,

please entrust all procedures to our nearest branch office or dealer.

(See list at the end of this manual.)

2) Installation environmentInstalling the equipment in the following locations may cause

machine damage or malfunctions. Do not install the machine

anywhere that is exposed or subject to:

• direct sunlight;

• electrical interference such as voltage fluctuations or line noise;

• sudden, drastic temperature changes;

• a nearby heat source;

• high temperature and/or humidity (adequate temperature:21°C to

25°C (73.4°F ± 3.6), adequate humidity: 40 to 70 %RH);• excessive dirt, grime or dust;

• strong and/or persistent vibration;

• dew condensation;

• nearby flame or spark sources;

• corrosive chemical vapors, mists or gasses;

• limsy or uneven flooring.

High Temperature and humidity Vibration


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§ On Safety

3) Grounding connection

• Be sure to connect the ground line before connecting the power

supply, since leakage current is over 3.5 mA in the PT-R4XXX.

• To help prevent electric shocks, be sure to independently ground

the AC outlet in the specified manner (grounding resistance: 100Ω

or less). Wire the power separately from other equipment.

• The cable connecting the machine to the outlet should have

sufficient capacity to prevent voltage drops in either the steady-

state current or the starting current.

To forestall other possible problems in the PT-R4XXX’s electrical

system, always use fuses and circuit breakers that match its

specifications.

Please ask your electrical contractor or authorized personnel to

help select appropriate parts and wiring configurations.

• When the PT-R4300 is installed overseas, perform proper

grounding in accordance with the regulations of the country of

installation.

• If the power for the entire unit cannot be supplied, connect an

exclusive ground wire for the auto loader.

4) Power supply

• Please entrust all wiring, connections and other electrical work to

an authorized electrician.

• The PT-R4XXX requires a dedicated power supply that should not

serve any other machines or devices.

• Always provide circuit breakers for the power supply switchboard.

• The permitted fluctuation range in the power supply voltage is ±

10%.

If you anticipate a greater range of fluctuation than this, stabilize

the power supply with an appropriate voltage regulator.

• Be sure to install the ground leakage breaker in the power supply

switchboard.

• Use the ground leakage breaker for 5 mA leakage (dark current) in

accordance with the rated current of the PT-R4XXX.

• Check that the ground leakage breaker turns ON before starting

operation after weekends or vacations.

• However, if the diameter of each wire rod is 4 mm or larger, the

power supply cable cannot be connected to the power connecting

section of the PT-R4300.


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A. Outline


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PT-R4300 SERVICE MANUAL A-1

A.Outline

1. Introduction

1-1.For maintenance personnel

1) Basic cautions····· Before doing any electrical work, be sure to turn OFF the power supply

switch and fix the power OFF status by using a padlock, etc., in order to

prevent accidents such as electrical shock.

····· Pay attention to your surroundings when working with this unit.

····· Do not touch any moving parts during operation.

2) About laser safety

····· Make sure the interlock safety devices are all in place when the user is

operating this unit.····· Tell the user not to attempt to modify the laser for any reason.

····· All responsibility for any changes in safety standards due to changes to

the class of laser used are the responsibility of the party who altered the

machine.

For example, if the user has altered the laser, the user bears

responsibility. If the CS department of a branch office altered the laser,

the CS department bears responsibility.

3) Cautions about chemicals····· Be sure to handle lens cleaners and isopropyl alcohol properly.

4) Cautions concerning static electricity

····· Use an anti-static wristband and anti-static bags to prevent the buildup of

static electricity when handling or transporting parts such as circuit

boards or laser diodes, which can easily be damaged by static electricity.

5) About the laser diode

·····

The PT-R4XXX uses a high-output semiconductor laser. If proceduresand safety guidelines are not followed correctly, the radiation from the

laser diode may injure your eyes. Note that the laser diode can be

damaged by static electricity.

The laser diode is extremely sensitive to static electricity. Damage to

it from static electricity may result in a shortening of the laser’s

service life.


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A-2 PT-R4300 SERVICE MANUAL

A.Outline

6) Safety measures to prevent static electricity buildup

· Before turning on the power supply, always make sure the power supply

is properly grounded.

· Wear an anti-static wristband to avoid any buildup of static electricity on

your body.

· Wear semiconductor laser radiation shaded safety goggles (glasses) to

protect your eyes.

7) Safety and static electricity buildup prevention equipment

· To maintain safety and prevent the excessive buildup of static electricity,

make sure you have the following tools.

· Anti-static wristband.

Semiconductor laser radiation shaded safety goggles (glasses)

Laser type : Laser Diode

Wavelength : 790 to 850

NOTE!

In the PT-R4300, PT-R4000, and PT-R4000II, there are no operations

that require the use of safety goggles.


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A.Outline

1-2.Laser maintenance and safety

1) Under normal conditions

When all of the metal plates encasing the PT-R4XXX are in place, the

entire machine can be thought of as a single area. Anything within that

area is within the laser work area, while anything outside it is outside the

laser work area.

All of the metal plates are fitted with interlock devices that shut off

power to the laser if the plates are removed, preventing the laser from

turning on unexpectedly. This means that only the mildest laser safety

standards, Class 1, are required.

2) While performing maintenance with metal plates removed

After removing the covers and disabling the interlocks, the entire room in

which the PT-R4XXX is housed should be considered a laser work area.

This means that laser safety standards for CLASS 4 units must be

followed.

NOTE!

In the PT-R4300, PT-R4000, and PT-R4000II, there are no exposure

operations that are performed while the metal plates are removed

and the interlocks are released.

3) When working with the laser and related parts

When focusing or optically adjusting the laser, follow the rules indicated

below.

····· Do not bring any flammable objects into the laser work area.

····· Do not place any objects with a reflective surface near the path of

the laser beam. (e.g. rings, watches, glossy or shiny plated Allen

wrenches)

····· In order to shrink your pupils, make the room as bright as possible.

····· Use semiconductor laser radiation safety goggles (glasses).

····· Display a sign limiting entry to the laser area to those working on

the laser, in order to prevent accidents to other personnel.

NOTE!

In the PT-R4300, PT-R4000, and PT-R4000II, no laser operations are

performed while the power is being supplied.


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A.Outline

1-3.Basic information

1) Not if or when, but which . . .

Dainippon Screen has developed the CTP products and introduced them to

the market in 1999. These products have gained wide market acceptance

because of their superior quality as well as their user-friendliness, and we

have shipped more than 1100 of the PT-R8000 and PT-R4000 units within

two years.

For the PT-R4000 units, not only is there a thermal CTP market in Japan

but the sale ratio of these units has also been significantly expanded over

seas.

The PT-R4000 unit that is compatible with the SM-74CD sheet-fed press

that is used in the package industry in U.S. is needed in order to expand

product sales. Therefore, we have improved the specifications of the

PT-R4000II and developed the PT-R4300 advanced thermal 4-page plate

recorder.

2) The perfect recorder for thermal

Though CTP started with light-sensitive plates, thermal plates are clearly

the up and coming media of choice. They offer crisper, sharper dots,

don’t require darkroom processing, and support longer run lengths.

PlateRite 8600 is the perfect recorder to reap all the benefits of thermal

imaging.

3) Reap the thermal advantage with PlateRite 4300

While visible-light CTP requires a dark room or special processing,

thermal plates are imaged with heat rather than light so they can be

handled under yellow or ultraviolet-filtered white light. PlateRite 4300’s

advanced optical and clamping system images thermal plates with

superior productivity, versatility and ease of use. Its advanced plate

securing and auto-balance features allow for extremely fast rotation

speeds and high productivity. And PlateRite 4300’s ease of use,

automation and user friendly interface make it a snap to use.

4) Try speed

We’ve broken the mold. Our external drum spins not just a little faster,

but many times faster than conventional external drum plate recorders.

PlateRite 4300’s plate securing system allows much faster spin speeds.

Automatic variable positioning of trailing edge clamps means that a wide

range of plate sizes can be accomodated automatically.


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A.Outline

5) Fast external drum with multi-channel recording

Because of the level of heat required to image thermal plates, the light

source has to either have a lot of power or be very close to the plate.

External drum recorders can position the light source close to the plate,

but up to now, drum speeds have been limited by the difficulty of

securing the plates well enough to tolerate higher rotation speeds.

But now we’ve built on our expertise in external drum recording and

precision clamping technologies to bring you a 32-channel external drum

recorder with a difference - the drum spins many times faster than

conventional external drum plate recorders. That’s how we can offer

thermal plate output productivity of 20 plates per hour at 2,400 dpi.

An advanced, automated, light-weight clamping and vacuum system is

the secret of PlateRite 4300’s superior speed and productivity. This

system keeps plates fully secure even at the PlateRite 4300’s rapid

rotation speeds. As the drum spins at up to 1000 rpms, the laser images in

32-channels creating the ultimate in thermal productivity.

6) Auto-balance to fit different plate sizes

The PlateRite 4300 is designed to fit smoothly into your workflow. Auto-

balance enables recording of different sized plates with no manual

adjustment. All you do is input or select the type of plate you want to use

and the PlateRite 8600 automatically makes the necessary adjustments to

create perfect drum balance for each plate size you use. It can handle a

wide variety of plate sizes, from 370 x 500mm (14.6" x 19.7") all the way

up to 940 x 1,160 mm (37" x 45.6"), making it easy to tailor plate output

to the job at hand.

7) Automatic internal punch

The PlateRite 4300 can even punch your plates for you just before

imaging, with your choice of optional internal punch block systems that

provide exceptional repeatability. You can mount four punch blocks and

select punches based on plate sizes and press type. A variety of suitable

punches are available. The PlateRite 4300 can change between two

punch configurations automatically as required by the automatic media

settings.

8) Inline system to extend automation

An inline system can be configured which fully automates the stages

involved from plate loading and exposing, through to developing.

The SA-L4300 single-cassette auto loader can hold up to 100 plates. It

automatically detects interleaves between the plates and discharges them.

Also, each plate is secured on its back side when being transferred,

therefore, the sensitive emulsion side of the plate is not damaged.


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A.Outline

The MA-L4300 multi-cassette auto loader contains three cassettes and

each cassette can hold up to 100 plates. It achieves a continuous operation

of multiple jobs that require the use of different sizes of plate.

The AT-T4000 transfer system that bridges the PT-R4300 unit and the

processor is also provided as an option of this system lineup.


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A.Outline

2. System overview

2-1.System setup diagram

The PT-R4300 is connected to the host computer by means of a F-PIF cable. For Macintosh

systems, page files (PS data) created by software on the computer are converted to bit map data

using a software RIP such as HQ-510, and transmitted on-line to the PT-R 4300.

2-2.Recommended configurations

[Trueflow]

····· Ver. 2.01

[Taiga SPACE]

·····

Ver. 4.3 Rev.k or higher (T-RIP600)[HQ-510]

····· Ver. 5.5

[AD-810]

····· Ver. 1.03

For details on the specifications of each RIP, refer to the respective installation

guides.

F-PIF

TrueflowTaiga SPACEHQ-510


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A.Outline

3. Overall configuration chart and part names

3-1.Front view of the main unit

Operation door

External cover filter

Operation panel

Front cover

3-2.Back view of the main unit

Punch debris outlet

Attachment hook for punchdebris receptacle

Power cable connector

Rear cover

Vacuum hose connector

Peripheraldevice

connectors

Forced drum stop switchRear outlet


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A.Outline

3-3.Plate conveyor view of the main unit

3-4.Peripheral device connectors

Operation door

Ejection table

Plate table Positioning label

F-PIF connector(serial)

Service connectorF-PIF connector(image)

AT unit connector

Power switch

Positioning label

Plate conveyor rollor

Ejection guide

Blower control connec-tor

Power supply connectorfor blower


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A.Outline

3-5.Inside of front cover

Recording head unit

Recording drum

Front cover attachment hooks

3-6.Inside of rear cover

Cleaning roller

Punching unit(Standard)

Recording drum

Rear cover attachment hooks

Rear cover attachment hooks


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A.Outline

4. Electrical wiring

4-1.Block diagram

C O N - P T R 4

R S - 2 3 2 C

R S - 2 3 2 C

R S - 2 3 2 C

R C P 2

P I F1

P I F2

H O S T

P C

P I O - P T R 4 ( 2 )

o r

P I O - P T R 4

A C S e r v o

D r i ver

L a s e r

H e a d

U n i t

R B 3 1

R S -2 3 2 C P a n e l

C a l

B o a r d

S P X

3 2

C P U

D R V 4 p c


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A.Outline

4-2.Function of board

1) RCP2 board

The RCP2 board contains the CPU and its peripheral devices. It also

controls the secondary-scanning stepping motor. The secondary-

scanning stepping motor can operate in two different modes; the

synchronous mode (in which the secondary-scanning stepping motor

operates synchronously with the primary-scanning servo motor when the

image is being exposed) and high speed positioning mode (in which the

secondary-scanning stepping motor moves to a position at a high speed

independent of the operation of the primary-scanning servo motor). The

RCP2 board also contains the devices to implement various adjustments

synchronously with the signal from the encoder and generate various

timing signals for exposing image on plate.

2) RB31 board

Receives the image data via the F-PIF. When the board receives enough

data to rotate the drum once, it transmits the data to the high-power laser

recording head along with the standard signal for exposure. The board

also contains the devices for using the machine setting test patterns and

applying automatic burn-out to plate.

3) SPX32 board

This board helps compensate for image inclination during spiral

exposure. This board allows you to switch PIF signal transmissions

between 8 and 16 bit signals.

4) PIO-PTR4(2) board / PIO-PYR4 board

Controls the primary-scanning servo motor, each sensor and actuator.

The control section for the primary-scanning servo motor operates in one

of two modes; the drum rotation mode (at high speed) used while

exposing the image and the drum positioning mode (at low speed) used

when loading and unloading a plate on the drum. The I/O control section

controls each stepping motor (which is used to transfer a plate), the input

signals (for switches and sensors) and the output signals (for driving

solenoids and punch system).

5) CON-PTR4 boards

Relays the signals to and from each sensor and actuator. This board also

converts the actuator’s control signal into 24V.


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A.Outline

6) Laser head CPU board

Equipped with circuits for controlling the high-power laser diode. This

board also controls the zoom and focus of the recording head, and the

temperature of the Peltier unit.

7) Laser head driver board

Feeds back the light intensity output from the high-power laser to the

laser head CPU board.


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A.Outline

5. Specifications

5-1.Basic specifications


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A.Outline


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A.Outline

6. Comparison of PT-R4300, PT-R4000 and PT-R4000II


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A.Outline


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A.Outline


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A.Outline

Reference) Parts code of the leading edge clamp

PT-R4300 (standard 15 mm type)

U1254046-00

U1254058-00

100030544V00

PT-R4300(optional 12 mm type)

NOTE! The leading edge clamps for the PT-R4000/4000II are the same as to those

for “U1254046-00” of the PT-R4300 (15 mm type).

Reference) Leading edge clamp and clamp pin unit

PT-R4000/4000II

Pin diameter : 3.5mm

PT-R4300(15mm Type)

Pin diameter : 3mm

PTR4300(12mmType)

Pin diameter : 3mm

15mm/12mm

15mm

8.925mm

12mm

15mm

8.125mm

12mm

12mm

8.125mm

Cut

Cut

Refer to the next pate.


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A.Outline

Reference) Plate stopper unit

For 15 mm type

(PT-R4300/4000/4000II)

For 12 mmtype

(PT-R4300)


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A.Outline

7. Restriction of the plate size for the PT-R4300/4000/4000II

- When the ends of a plate reach the grooves for securing the trailing edge clamps on the drum, an

imaging failure may occur in the effective image area of the plate at the circled positions in the

figure below (each corner of the leading and trailing gripper margins). Therefore, the size of plate to

be used is restricted, as below. (Common restriction to any thickness of the plate)Restricted plate sizes:

420 mm to 442 mm

702 mm to 722 mm

The plate size is restricted only in the secondary scanning direction and the size in the primary

scanning direction is not restricted.

- We have confirmed that none of those presses in the following list use plates with the restricted

sizes.


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A.Outline

List of the presses that are compatible with the PT-R4000 (sheet-fed presses)


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A.Outline


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A.Outline


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A.Outline


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B. Installation


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63/493

PT-R4300 SERVICE MANUAL B-1

B.Installation

1. Installation1. Installation1. Installation1. Installation1. Installation

1-1.Information required for adjustments during installation1-1.Information required for adjustments during installation1-1.Information required for adjustments during installation1-1.Information required for adjustments during installation1-1.Information required for adjustments during installation

The specification of the standard of the leading grip margin and the trailing grip margin of PT-

R4000(II) and PT-R4300 is as follows.The leading grip margin : 15mm

The trailing grip margin : 12mm

However, PT-R4300 can set the leading grip margin to 12mm as a factory option.

Before installing the machine, check the items listed below.

Manufacturer Plate width (W) Plate length (L) Plate thickness

Plate information

Punch system BACHER (single)/BACHER (double)/KOMORI/DS/PROTOCOL/

custom specification

Pitch of pin (P)

Edge of plate (E)

Leading grip margin (G1)

Trailing grip margin (G2)

Printing machine

Manufacturer and model

of printing machine

Printable area

Manufacturer Plate width (W) Plate length (L) Plate thickness

Plate information

Punch system BACHER (single)/BACHER (double)/KOMORI/DS/PROTOCOL/

custom specification

Pitch of pin (P)Edge of plate (E)

Leading grip margin (G1)

Trailing grip margin (G2)

Printing machine

Manufacturer and model

of printing machine

Printable area

1

2

Image

E

EG1

G2

L

P

W


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B-2 PT-R4300 SERVICE MANUAL

B.Installation

1-2.Installation schedule1-2.Installation schedule1-2.Installation schedule1-2.Installation schedule1-2.Installation schedule

Installation: Approx. 3 hours

Wiring and connection: Approx. 1 hour

Machine stand-alone operation checks: Approx. 1 hour

Exposure adjustment: Approx. 3 hours

Check and adjustment of connection with host computer:Approx. 6 hours

Explanation of operation and safety: Approx. 2 hours

Punch attachment (option) (Approx. 2 hours)

Total: Approx. 2 days


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B.Installation

2. Installation conditions2. Installation conditions2. Installation conditions2. Installation conditions2. Installation conditions

2-1.Dimensions of delivery path2-1.Dimensions of delivery path2-1.Dimensions of delivery path2-1.Dimensions of delivery path2-1.Dimensions of delivery path

A delivery path of at least the following dimensions is required when delivering the machine to

the installation site.

Width Depth Height

PT-R4000(II) 1760mm or more 1150mm or more 1185mm or more

PT-R4300 1760mm or more 1150mm or more 1185mm or more

SA-L/MA-L4000 1405mm or more 1185mm or more 1020mm or more

SA-L/MA-L4300 1405mm or more 1230mm or more 1065mm or more

It is the above-mentioned dimensions at the standard installation. Refer to the following

page for the minimum dimensions of the machine.

2-2.Dimensions when delivering the machine2-2.Dimensions when delivering the machine2-2.Dimensions when delivering the machine2-2.Dimensions when delivering the machine2-2.Dimensions when delivering the machine

The following gives the dimensions of the main unit and the blower unit when delivering the

machine to the installation site.

W idth(mm) Depth(mm) Height(mm) W eight(kg)

Main unit 1750 1140 1173 Approx. 630

Blower unit 600 429 361 Approx. 30

Main unit 1750 1140 1173 Approx. 645

Blower unit 600 429 361 Approx. 30

1395 1175 1010 Approx. 340

Loading unit 1395 1175 1010 Approx. 375Cassete Unit

(Weight contains

three cass ettes.)

1195 1175 695 Approx. 390

1395 1217 1055 Approx. 340

Loading unit 1395 1217 1055 Approx. 375

Cassete Unit

(Weight contains

three cass ettes.)

1195 1175 695 Approx. 390MA-L4300

MA-L4000

SA-L4300

PT-R4000(II)

PT-R4300

SA-L4000

In order for PT-R4000/PT-R4000II to prevent parts becoming useless, the order methodof PT-R was as follows.

····· In PT-R4000 stand alone, please order PT-R4000 and a coating apron (onerous).

However, when connecting PT-R4000 and SA-L/MA-L4000, it is not necessary to or-

der a coating apron part. (s/n:101 onward)

Since there are few parts which become unnecessary when connecting PT-R4300 SA-

L/MA-L4300, there are no above order forms.


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B.Installation

The following gives the minimum dimensions of the machine when delivering the machine to

the installation site.

Width(mm) Depth(mm) Height(mm)

PT-R4000(II) 1750 905(*1) 1000(*2)

PT-R4300 1750 905(*1) 1000(*3)

SA-L/MA-L4000 1330(*4) 1160(*4) 990(*4,5)

SA-L/MA-L4300 1130(*4) 1160(*4) 990(*4,6)

1) The depth given above is for when the front cover, the rear cover, the apron and the

hoist attachments are removed from the machine.

The depth when removing only the hoist attachments is as follows,

PT-R4000(II) : 1030mm

PT-R4300 : 1030mm

2) The height given above is for when the operation panel, the casters and adjustmentbolts are removed from the machine.

3) The height given above is for when the operation panel, the operation door, the

casters and adjustment bolts are removed from the machine.

4) When removing all covers around of the machine.

5) The height given above is for when the casters and adjustment bolts are removed

from the machine.

6) The height given above is for when the paper cover(top), the casters and adjust-

ment bolts are removed from the machine.

····· When moving the machine, the main unit must not be tilted.

····· There is a punch unit in the rear of a machine. Therefore, when you installate a PT-

R4000/4300, please do not remove a back cover.


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B.Installation

1750

1140

1030

905

1 1 7 8

1 0 0 0

(mm)

Dimensional drawing of PT-R4000/PT-R4000II(At the time of installation)

Dimensional drawing of PT-R4300(At the time of installation)

Dimensional drawing of Blower unit (At the time of installation)

(Common to PT-R4000, PT-R4000II, and PT-R4300)

1 1 7 8

1 0 0 0

1140

1030

905

1750

(mm)

600 429

3 6 1


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B.Installation

Dimensional drawing of SA-L4300/MA-L4300 Loading unit (At the time of installation)

MA-L4300 Cassete unit (At the time of installation)

6 9 5

11751195

1185

1 0 5 5

1330

1395 1217

1160

9 9 0

The paper cover

(top)


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B.Installation

2-3.Dimensions when the machine is installed2-3.Dimensions when the machine is installed2-3.Dimensions when the machine is installed2-3.Dimensions when the machine is installed2-3.Dimensions when the machine is installed

····· PT-R4000(II)

Width: 1750 mm

Depth: 1030 mm

Height (* 1): 1178 mm (* 2 Max. 1550 mm)

1) The height given above is from the casters.

2) This dimension is the maximum height when the door is open.

1550

6 5 5

1 0 7 . 5

9 7 . 5

1 0 3 0

1 2 5

1 2 5

1 5 0 0

1 7 5 0

1178

235

1 2 5

350

240

2 4 0 4

0 0

7 5

160

( m m )

Main unit power cable insertion port

Blower hose

connection

Cable connection

Main unit power

cable connection

Dimensional drawing of PT-R4000/PT-R4000II


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B.Installation

····· PT-R4300

Width: 1750 mm

Depth: 1030 mm

Height (* 1): 1178 mm (* 2 Max. 1537 mm)

1) The height given above is from the casters.

2) This dimension is the maximum height when the door is open.

6 5 5

1 0 7 . 5

9 7 . 5

1 0 3 0

1537

1 2 5

1 2 5

1 5 0 0

1 7 5 0

1178

350

240

7 5

200

160

2 4 0 4

0 0

335

250

1 2 5

1 4 5

( m m )

Main unit power

cable connection

Optional power

cable connection

Main unit power cable

insertion port

Optional power cable

insertion port

Blower hose

connection

Cable connection

Dimensional drawing of PT-R4300


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B.Installation

····· Blower unit (Common to PT-R4000, PT-R4000II, and PT-R4300)

Width : 429 mm, Depth : 600 mm, Height : 391 mm

·····

SA-L4300Width : 1395 mm, Depth : 1775 mm, Height : 1055 mm

1395

1 0 5 5

550 600 130

920 230

1775

1217

1175 389

104452

Dimensional drawing of SA-L4300

Dimensional drawing of Blower unit

600 429

3 6 1

(mm)

40

130

210

Blower control cable connection

Blower hose connection

Blower unit power cable connection


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B.Installation

····· MA-L4300


2 5 9 0

1 0 4 0

1 3 2 5

1175

5 5 0

6 0 0

2 1 6

1 0 3 8

7 1

695

135135 305

575

1055

1 7 7 5

1 2 1 7

1 1 7 5

3 8

9

1 0 4 4

6 4

0

5 2

8 1

Dimensional drawing of MA-L4300


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B.Installation

····· SA-L4000


····· MA-L4000



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B.Installation

····· AT-T4000


( w h e n a t t a c h i n g /

d e t a c h i n g )


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B.Installation

2-4.Installation space and layout position2-4.Installation s

Documents

Ptr4300 Sme v11 Servicemanual