Reglas de Oro Seguridad

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    Totals Golden Rules

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    The Golden Rules and Laggan TormoreProject

    The 12 rules

    The basics to follow to be in compliance with each rule

    Some questions to ask yourself to check you know the rule

    More detailed information can be found about each rule on the CorporateSHE & I website at :-http://securite.corp.local/publish/templates/index.asp?rub_ident=622

    By clicking on each icon you will be taken to the rule and many tools tohelp learn about the rule

    Laggan Tormore Project has many sites and many operations

    ongoing everyday. We need to be ensure we are all aware of the

    Golden Rules and follow them at all times. This presentationcovers the following:-

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    What is a high-risk situation?

    Start-ups, commissioning and shutdowns

    Any transition phases in a continuous and stable process

    Any critical operation carried out infrequently

    Any long and complex operation requiring particular knowledge andmanagement of several interfaces

    Any temporary operation using temporary equipment

    Any temporary operation with provisionally disabled, automated safetysystem(s)

    Any operation involving equipment that is found to be faulty

    Do you know of any more?

    Downgraded situations, complex operations and operations

    performed infrequently temporarily increase risk.

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    And in yourunit (1/2)

    What are the high-risk situations you see most often on your site?

    What are the main reasons for this, based on your own analysis?

    What are the downgraded situations you see most often on your site?

    Have you witnessed (an) accident(s) on your site resulting from a

    situation where the risk was not properly assessed?

    What should have been done to avoid this/these accident(s)?

    What do you generally consider to be a downgraded situation?

    Do you feel that your operating procedures are:

    definitely useful in your daily work

    useful documents for providing newcomers with good training

    obsolete documents of little use

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    And in yourunit (2/2)

    What needs to be improved?

    What do you suggest?

    In your opinion, which practices are good practices?

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    Golden Rule No. 2:

    Traffic

    Machinery/Vehicles/Cyclists/Pedestrians

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    Road traffic: cars & trucksPreparing for a journey

    Make sure the journey is necessary.

    Determine the most suitable means of transport.

    Identify the itinerary: required distance and time.

    Take the necessary precautions as regards hazardous conditions

    during the journey (roads in poor condition, flooding, risk ofinterference with site operations, weather on the day, etc.).

    Choose the right vehicle for the journey.

    Check that the drivers license is suitable for the vehicle.

    Identify places for rest stops if traveling long distances.

    What about you ? In you r work o r for your ow n travel, how doyou prepare for your journ eys?

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    Golden Rule No. 3:

    Body Mechanics and Tools

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    Workplace ergonomics:Seven action points

    Access and traffic: give operators safe access to, and ease of movement in and around their workplaces,

    while minimizing the effort this requires.

    Communications: ensure efficient coordination of the tasks so that work proceeds smoothly.

    Time constraints: anticipate the risk of accidents, stress and musculoskeletal disorders.

    Physical and chemical effects: Reduce discomfort at the workplace to render it compatible with operators health,

    whileenabling them to work without constraints.

    Information: clearly present the visual and oral information needed for the work to be performed

    efficiently and safely.

    Handling and physical effort: limit manual handling and physical exertion to avoid accidents and prevent

    musculoskeletal disorders.

    Sizing and body mechanics: Design the workplaces such that personnel can work in suitable postures that are

    comfortable and non-dangerous to health.

    Click here to

    watch the film

    For fur ther inform at ion please vis i t www. inrs. f r

    http://www.inrs.fr/http://www.inrs.fr/http://c/Eudora/Attach/N8-03-radical_ergonomics.wmv
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    Golden rule No. 4:

    Protective Equipment

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    Protective Equipment

    Protective equipment is divided into two main categories:

    Collective protective equipment (CPE)

    Personal protective equipment (PPE)

    Protection is provided when the risks have been analyzed and it proves

    impossible to eliminate the risk at its source.

    Protective equipment is put in place to protect personnel from risks that might

    endanger their health or physical integrity.

    Risk assessment Risk elimination

    Collective protection Personal protection

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    Personal protective equipment

    Personal protective equipment is intended for use only when all othermeasures for eliminating or reducing risks prove insufficient or

    impossible to implement.

    To make PPE easier to wear and accept, the characteristics of the userand his/her workplace must be factored in.

    The personal protective equipment used must protect the whole body

    (including the head and limbs).

    PPE must be worn without fail in the context of professional activity,and only in that context

    The choice of PPE is always the result of the best possible compromisebetween the highest attainable level of safety and the need to work inconditions of maximum comfort without being hampered.

    In an in dus tr ia l con text , danger is o ften omnipresent du e to co-act iv i t ies,the presence of hazardous produ cts (owing to thei r composi t ion,

    pressu re or temperature) and the equipment used.This is why PPE is usu ally mandatory and requi red to be worn from the

    moment of entry into the u ni ts .

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    Golden rule No. 5:

    Work permits

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    Work permits

    What is it used for? To ensure that the operators involved are aware of the information contained in the

    document, by having them sign it

    To specify the validity period of the authorization

    To proceed to acceptance on completion of the work andhandover.

    What are the categories of documents authorizing work?

    The work permitAdditional permit(s); the work permit stipulates when and why these are required

    What types of add it ional permit are you aware of or h aveyou seen before on your s i te?

    This list sums up why the work permit is so important in order for work

    in our units to proceed safely. The work permit document is not onlynecessary and useful it is mandatory.

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    Work permits

    In short: each permit is intended to assure:

    The safety of the operators involved

    The safety of personnel nearby

    The safety of the installation

    And to avoid...

    Accidental generation of pollution

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    Work permits

    What, in your view and on your unit(s), are the stumbling blocks tocorrect completion of the work permits?

    What action would you recommend to improve the work permit process,

    its efficiency and the way it is complied with?

    Ask yourself these questions from the standpoint of a contractor

    worker if you yourself are an operator worker, and vice versa.

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    Golden rule No. 6:

    Lifting

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    Accident risks

    The load comes unhooked

    A sling or shackle breaks

    The load overturns

    Someones hand or arm is trapped

    A piece of a multi-part load falls

    The slinger or an operator falls from height

    The slinger or another worker is crushed in the lifting area

    The load strikes a piece of equipment / a structure

    The lifting machinery overturns

    A component of the lifting machinery falls

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    25- References, date, location

    Lifting areaCompliant sling

    Compulsory temporary

    barriers suited to the

    environment

    The signaler* equipped

    with a whistle

    High-visibility jacket

    Portable gas monitor in

    ATEX areas

    Safety

    Inspection sticker

    Crane operator*

    Outrigger pads

    Slinger*

    Tag line to

    guide the load

    Factor in plant in the

    vicinity and weather

    conditions

    Nobody under

    the load

    *Qual i f ied and comp etent p ersonnel

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    Golden rule No. 7:

    Work on powered systems

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    Why do we work on systems with power orproducts circulating in them? 1/2

    Handover process unsuitable or not respected

    Procedures obsolete, non-existent, incomplete or incorrect.

    Wiring diagrams incompletely or un- known

    Poor change management:

    insufficient information

    documents not kept up to date

    Persons performing the work not fully trained on the system:

    inadequately detailed operational knowledge of:

    the mechanisms and how the equipment works

    the safety devices actually in place on the equipment

    Lack of organization:

    nobody present on the locationand possibly the sitehas the requisite competencies.

    poor management of priorities (fast completion taking priority over safe completion

    /accomplishment of the task).

    Below is a list of possible causes of accidents that can have

    extremely serious consequences. Try and imagine one or moresituations that illustrate each of the causes mentioned.

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    Thermal energy

    Heat:Many sources of heat are used in our activities:

    steam

    flames

    hot products process equipment (compressor discharge, heat exchangers, reactors and so on.)

    etc.

    Cold:Freeze burns are every bit as dangerous as burns caused by heat. The chief

    sources of cold are: liquefied gases (nitrogen, propylene, etc.)

    refrigeration units

    expansion of pressurized gas.

    What are the different types of energy?

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    The preliminary risk assessment:some strong recommendations

    It is vital to ensure that the hazard identification and risk evaluation cover all

    eventualities.

    Bear in mind that the accumulation or combination of different kinds of danger

    can exacerbate the effects and increase the risk.

    Do not underestimate the risks (slow rotation, steam at low pressure,

    temperatures that can result in burns after several seconds of contact).

    Do not overlook potential energy (risk of falling objects, elastic energy stored in

    loadedsprings or gases).

    Anticipate failure of supposedly reliable barriers (ineffective seal; corrosion,

    erosion, etc.).

    Understand the operating logic of automated systems.

    Do not forget to consider the electricity stored in capacitors / batteries, and in

    overhead or underground cables.

    Consider the risks that may be generated by operations going on near the

    equipment (see REXfrom April 2011 on the next page).

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    Golden rule No. 8:

    Confined spaces

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    Because of these r isks, ser ious or fata l acc idents som etimes oc curwhen work takes place in con f ined spaces.

    Confined spaces

    A confined space is a hollow volume, completely or partially enclosed

    (a place, structure, piece of equipment or machinery) and usually not

    designed to be permanently manned. In some cases, a building can also

    be considered a confined space.

    However, it may be necessary to move through such spaces or work

    inside them for maintenance or cleaning operations, occasionally orregularly.

    The defining characteristic of a confined space is the particularly

    limited natural exchange between the air inside and outside it, which

    can lead to risks of suffocation, poisoning, fire and explosion.

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    The risks of carrying out work in confined spaces

    There are three types of risk associated with working in confinedspaces:

    1. Asphyxia (suffocation), anoxia, hypoxia

    2. Poisoning

    3. Explosion and fire

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    To sum up

    Jib crane or

    equivalent

    Means of

    ventilation

    Winch with fall-

    arrest system

    Atmosphere-testing

    deviceSelf-rescue

    respirator

    Harness to hold

    the wearer in

    position for the

    work and to

    protect against

    falls

    Physical or

    visual

    contact

    Protective

    barrier

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    Golden rule No. 9:

    Excavation works

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    Excavation works

    The many risks we regularly face in our activities include those related

    to excavation works.

    Its wrong to think that only people working on construction or laying

    pipelines encounter these risks. In fact, excavation often takes place on

    our sites, e.g. in the following instances:

    Lower levels of construction (of a building for example) Installation of equipment (such as a pit for a buried tank)

    A buried or semi-buried structure:

    settling pit

    storm water or wastewater basin

    Laying an underground pipe or electrical cable

    Work on a buried pipe or cable.

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    Excavation works

    Which operators encounter the risks directly?

    Personnel who work at the bottom of excavations are potentially themost exposed:

    Welders / pipefitters

    Radiography operators

    Electricians

    Inspection technicians

    Civil engineering technicians

    Site supervisors

    Drivers of motorized machinery

    However, if a trench or excavation is not properly marked, anyone could

    be involved in an accident. And lastly, in the most serious accidents,the people who are killed or injured are those who happen to be in the

    immediate environment.

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    Golden rule No. 10:

    Work at height

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    Risks and consequences

    The two risks involved in working at height are:

    The operator falling

    Tools or equipment falling

    The consequences closely depend on the work height and environment.

    Fall of personnel

    It is impossible to define from what height the consequences of a fall would be

    serious.

    There are too many variables to take into account, such as: The nature of the ground

    The density of occupation of the area

    The size and weight of the person

    The type of landing

    Etc.

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    Working at height involves many risks, but canbe performed safely by respecting the basicguidelines.

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    Golden rule No. 11:

    Change management

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    Ch

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    Change management

    In our disciplines, change management concerns changes:

    To equipment

    To processes

    To safety systems or devices

    To planned operating conditions or work methods

    To the safety parameters

    To procedures To the materials or substances used

    In personnel (competencies, number, etc.)

    In organization

    Of supplier, raw materials and/or equipment

    In the nature of the materials

    etc.

    Change is a source of danger and many accidents originate from

    changes that are inadequately studied, incorrectly effected, improperly

    signaled or poorly communicated.

    So... wh y then do we make changes?

    Ch t

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    Change management

    All changes, regardless of their intended advantages, must conform to

    the same rigorous change management process. In principle and prior

    to any analysis, every change, even one assumed to be minor, must

    effectively be considered a source of risk.

    Once the simple risk assessment has been doneand validated by the

    appropriate line managementwe can select the change management

    process in accordance with the nature of the risks flagged up in the

    assessment.

    Always be careful not to underestimate the potential impact a change

    might have on the safety of personnel or on the integrity of

    installations.

    Make sure the necessary mitigation measures identified by the risk

    assessment are properly applied.

    Ch t

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    Change management

    Golden rule no. 11 states a number of essential points that must be

    complied with before a change can be made.

    Imagine a hypothetical flowchart, made up of the puzzle pieces below,

    showing the sequence of key stages of a modification process

    from identification of the change

    to its implementation and follow-up.

    Review with

    management

    Suitable risk

    assessment

    Approval /

    authorization

    Implementing the

    change

    Training Updating the

    documentation

    Information

    communication

    Are the four key points of the Golden rule included in this chart?

    Identification of themitigation

    measures, if

    necessary

    Preliminaryrisk

    assessment

    Low risk

    Uncertainty or major risk

    Identification of the

    change

    Follow-up of the

    change

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    Golden rule No. 12:Simultaneous operations

    or co-activities

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    This presentation resumes in

    part the document that won

    an award at the 2011 World

    Day for Safety at work,

    written by:

    Nicole Mast

    Toby Stevens

    Nate Williams

    Crystal Bryson

    Si lt ti D fi iti

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    Simultaneous operationsDefinition

    Simultaneous Operations (SIMOPS) or co-activities are situations where

    two or more jobs are being performed simultaneously in the same work

    area.

    Several Golden rules may apply at the same time (e.g. lifting, work at

    height) when SIMOPS are performed. Workers tend to focus only on the

    risks directly involved in the individual operations, without paying

    enough attention to how these might interact. Yet it is precisely these

    interactions that need to be taken into consideration.

    Many accidents are caused by unforeseen events or failure to anticipate

    risks.

    When preparing works, it is vital to situate the operation in the overall

    picture and not address each activity by itself. This is the only way to be

    sure that all risks the workers are exposed to have been taken into

    consideration.

    E l f SIMOP

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    Example of SIMOPs

    Numerous machines and vehicles using the site traffic routes.

    Two people (or four, or eight) working in a laboratory.

    Equipment maintenance work in a production unit.

    Loading / unloading of several trucks at the same loading / unloading

    bay.

    Several teams from different professions operating in the same area at

    the same time.

    A cleaning team or a group of visitors moving through an area while a

    routine activity is in progress.

    A habitual task becomes a simultaneous operation when combined with

    other people or tasks.

    Can you think of any more examp les?

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    PLANNING

    Inspections

    HAZOP/ Riskassessment

    Documentation

    Definition ofroles

    Supervision

    Coordination /Communication

    What to do now

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    What to do now

    Look at the strip cartoon,

    Follow the full presentation for that rule

    Any critical operation carried out infrequently

    Bring the rule to life

    Thank you !

    This has been an overview of each rule. Every month Laggan

    Tormore is focusing on one rule. Please visit the Corporate HSE

    website and follow up the rule of the month shown on the HJSEplan posters and:-

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    Total Golden Rules Safety Monthly Themes 2012

    Q1 Q2 Q3 Q4

    JAN FEB APR JUN JUL AUG SEP OCT NOV DEC

    Work at Height

    Traffic

    Protective Equipment

    World Safety Day Theme

    SIMOPS

    Risk Situations

    Permit to Work

    Lifting

    Work on Powered Systems

    Confined Spaces

    Gestures, Postures, Tools

    Change Management