Reliable. Innovative. Advanced. - Stevens · PDF fileElbows, Laterals, API 16A FLEXBALLJOINT A high-pressure ball joint engineered to ... incorporating API and BlueSky components •Custom

Reliable. Innovative. Advanced.

Clamp Pipe Connectors

FlexBall Joints

RotaBall Joints

Wye Fittings

Custom Pipe Fittings and Equipment

Reliable. Innovative. Advanced.

CLAMP PIPE CONNECTOR

A robust and compact 4-bolt clamp connectorengineered as a high performance alternativeto ANSI and API flanges. Features include:

•All ANSI and API pressure classes, NPS 1/2"to 30"

• Ideally suited for severe service applications

•Metal-metal seal, self energized and pressure-assisted

•Zero emissions

•Easy and fast assembly and disassembly

•External load resistant

•Limitless configurations, including: All standard and Custom End Connections,Blind Hubs, Adapter Hubs, Non-FlowThrough Jacketed Design, Flow-ThroughJacketed Design, Nozzles, Weldolets(Hubolets), Orifice, Thermowells, Tees,Elbows, Laterals, API 16A

FLEXBALL JOINT

A high-pressure ball joint engineered toeliminate pipe stresses due to pipe move-ment resulting from mechanical and/orthermal growth. Features include:

•ANSI 150# to 2500#, NPS 1/2" to 8"

•360° rotational degree of freedom

•30° inclusive flex angle

•Field adjustable packing

•Purging/emergency sealing capability

•Robust low profile design

•Hardfaced bearing surface to reduce friction and wear

ROTABALL JOINT

A high-pressure ball joint with rotationalswivel degree of freedom only. Engineeredto eliminate pipe stresses due to pipemovement resulting from mechanical and/orthermal growth. Eliminates all pipe stresses

when combined with BlueSky’s FlexBalljoint. Features include:

• ANSI 150# to 2500#, NPS 1/2" to 8"

•360° rotational degree of freedom

•Robust low profile design

•Field adjustable packing, Hardfaced bear-ing surfaces to reduce friction and wear

•Purging/emergency sealing capability

WYE FITTING

A true Wye fitting Engineered for closed system instrumentation pigging configura-tions or wherever a smooth pipe branch is required. Features include:

•ANSI 150# to 2500# and beyond. NPS 3" to 8"

•Smooth, extra long radius

•Uninterrupted junctions free from sharpedges and ovality permit unimpeded pig travel

CUSTOM PIPE FITTINGS AND EQUIPMENT

BlueSky Custom designed pipe fittings andequipment can be rapidly engineered, manufactured, tested, and registered to anynational, international, and/or customerstandards. Some custom solutions include:

•High-pressure strainer incorporatingBlueSky’s Clamp Connector technology

•High-pressure manway covers incorporatingBlueSky’s Clamp Connector technology

•Inconel 625 instrumentation spool pieceincorporating API and BlueSky components

•Custom flanges incorporating DIN 2696sealing technology

•High pressure compact flanges usingBlueSky sealing technology

•Skid mounted piping systems and custombuilt units

Reliable. Innovative. Advanced.Reliable. Innovative. Advanced.

BlueSkyProcess Solutions

HEAD OFFICE/MANUFACTURING FACILITY:

803 Barton Street

Stoney Creek, ON Canada L8E 5G6

Toll Free. 1.866.643.5999

Tel. 905.643.9600

Fax. 905.643.5900

SALES OFFICE:

159 MacDonald Street

Kirkland, PQ Canada H9J 3Z3

Tel. 514.428.5900

Fax. 514.426.9222

WESTERN SALES OFFICE:

170A Street

Surrey, BC Canada V3S 8G9

Tel. 403.648.9140

Fax. 403.648.9139

B L U E S K Y P R O C E S S . C O M

BlueSky is committed to offering you unparalleled customer support through

innovative design, advanced engineering with integrated manufacturing, superior

quality and timely deliveries. Some of our standard products include:

BlueSky Process Solutions designs

and manufactures innovative solutions

to difficult process piping problems.

This includes clamp connectors, flex

and rotary joints, wye-lateral fittings as

well as custom fittings and equipment

for demanding applications.

BlueSky’s unique ability to quickly

customize designs and build to exact

customer requirements has made us the

supplier of choice for many discriminat-

ing customers. We produce specialized

solutions for oil & gas, refining, petro-

chemical, chemical, power-generation

and mining industries.

“Off-the-shelf” or custom, BlueSky

products are engineered and manufac-

tured within an ISO 9000 environment,

to the highest international standards

and customer specifications.

All of our products can be supplied

in virtually any size or material, from

carbon steels to titanium or zirconium.

Any of our standard designs can be

rapidly modified and built to suit your

specific needs.

Product Bulletin BPS-203 Revision 1.1 June 2006

Welcome to BlueSky Process Solutions BlueSky Process Solutions designs and manufactures innovative solutions to difficult process piping problems. This includes clamp connectors, flexible and rotary joints, piggable fittings as well as custom fittings and equipment for demanding applications. BlueSky’s unique ability to quickly customize designs and build to exact customer requirements has made us the supplier of choice for many discriminating customers. We produce specialized solutions for oil & gas, refining, petro-chemical, chemical, power-generation and mining industries. “Off-the-shelf” or custom, BlueSky products are engineered and manufactured within our ISO 9001 approved quality system. In addition, BlueSky works to the highest international standards and customer specifications. All of our products can be supplied in virtually any size or material, from carbon steels to titanium or zirconium. Any of our standard designs can be rapidly modified and built to suit your specific needs. Company Profile BlueSky Process Solutions Ltd.’s head office is located in Hamilton, Ontario, Canada. Our 17,000 ft2 manufacturing facility, established in 1979, is equipped with state-of-the-art material handling, manufacturing and process equipment. Our dynamic staff of professionals have a unique blend of experience in product design and manufacturing in diverse industries such as oil & gas (onshore and offshore), refining, petrochemical, chemical, mining, pulp & paper, nuclear and power. Product application is focused on critical service areas that require high integrity leading to reduced maintenance requirements, cost, fugitive emissions and improved reliability. Company Philosophy A. To design and Supply Engineered Products for Severe Service Applications. Severe Service is defined as a process involving one or more of the following: § Corrosion § Erosion § High Temperature § High Pressure § Cyclic Pressure § Cyclic Temperature

B. Establish relationships with strategic customers through: § Commitment to Total Customer Satisfaction § Customer Service Focus § High Level of Engineering Support § Forming Partnerships with Key Players in the Industry § Aggressive Pricing § Quick Delivery

Product Bulletin BPS-203 Revision 1.1 June 2006

Quality Commitment BlueSky is committed to being the industry leader in quality, cost competitiveness and customer service. All products are manufactured within an ISO9001 registered quality management program and all of our processes are subject to ongoing continuous improvement. Our quality commitment is highlighted by: ISO 9001 registered quality management program Industry leading 4 year product warranty Full material traceability on all parts Products designed and manufactured to applicable industry standards

ASME ASTM ANSI API NACE

Industry & regulatory approvals Canadian Registration Numbers (CRNs)

Product Support and Custom Engineered Solutions BlueSky’s in-house engineering and manufacturing expertise is available to support the integration of BlueSky products into our customers systems. Custom design and manufacturing capabilities ensure that BlueSky will provide solutions in the most challenging applications. Inhouse custom engineering and manufacturing capability to provide turnkey solutions.

Advanced Materials & Coatings Piping system design and fabrication Pigging components and systems Special Approvals, Testing & Certifications Manifolds Skid Systems

Training BlueSky is capable of providing training to customers as required. BlueSky has developed standard training courses or can prepare custom training sessions depending on the customer needs. Field Support BlueSky is capable of providing technical field support to customers as required. BlueSky personnel have significant hands on experience and can be an effective resource to support projects, plant shutdowns and turnarounds. Worldwide Sales Representatives BlueSky has a network of sales agents and distributors worldwide which can support your local requirements as required. Contact us to find a local representative in your area.

www.blueskyprocess.com

Product Bulletin BPS-100 Revision 2.4 August 2009

C l a m p P i p eC l a m p P i p eC l a m p P i p eC l a m p P i p e C o n n e c t o rC o n n e c t o rC o n n e c t o rC o n n e c t o r

Product Bulletin BPS-100 Page 2 of 17 Revision 2.4 August 2009

Table of ContentsTable of ContentsTable of ContentsTable of Contents

BlueSky Clamp Connector ...................................................................................................... 3

Industrial Applications ............................................................................................................ 3

Clamp Connector Description ................................................................................................. 4

How the Metal to Metal Seal Works ...................................................................................... 4

Design Features ...................................................................................................................... 5

Advantages Over Conventional Flanges................................................................................. 5

The BlueSky Clamp Pipe Connector – The Light Choice........................................................ 6

Butt Weld Hub Data ............................................................................................................... 7

Hub Material Specifications.................................................................................................... 8

Blind Hub Data ....................................................................................................................... 9

Seal Ring Data........................................................................................................................ 10

Clamp Assembly Data............................................................................................................. 11

Recommended Bolting Torque............................................................................................... 11

Pressure / Temperature Ratings ............................................................................................. 12

Other Clamp Connector Products ........................................................................................... 16

Clamp Joint Specification / Order Sheet................................................................................. 17

HEAD OFFICEHEAD OFFICEHEAD OFFICEHEAD OFFICE/MANUFACTURING FACILITY/MANUFACTURING FACILITY/MANUFACTURING FACILITY/MANUFACTURING FACILITY:::: 807 Barton Street Stoney Creek, ON Canada L8E 5G6 Toll Free. 1.866.643.5999 Tel. 905.643.9600 Fax. 905.643.5900

SALES OFFICE:SALES OFFICE:SALES OFFICE:SALES OFFICE: 159 MacDonald Street Kirkland, PQ Canada H9J 3Z3 Tel. 514.428.5900 Fax. 514.426.9222

WESTERN WESTERN WESTERN WESTERN SALES OFFICE:SALES OFFICE:SALES OFFICE:SALES OFFICE: 170A Street Surrey, BC Canada V3S 8G9 Tel. 403.648.9140 Fax. 403.648.9139


B l u e S k y C l a m pB l u e S k y C l a m pB l u e S k y C l a m pB l u e S k y C l a m p C o n n e c t o rC o n n e c t o rC o n n e c t o rC o n n e c t o r BlueSky Clamp Connectors have been designed and manufactured to provide the most advanced sealing performance in connecting piping systems. BlueSky Clamp Connectors are superior to traditional flanges and provide the best alternative for the most severe piping applications.

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The advantages of the BlueSky clamp connector makes it an optimal solution in a wide variety of applications and industries.

AerospaceAerospaceAerospaceAerospace ChemicalChemicalChemicalChemical and Petro and Petro and Petro and Petro----ChemicalChemicalChemicalChemical

chemical batch processing polymer production

Coal Gasification & LiquefactionCoal Gasification & LiquefactionCoal Gasification & LiquefactionCoal Gasification & Liquefaction EnvironmentalEnvironmentalEnvironmentalEnvironmental Food ProcessingFood ProcessingFood ProcessingFood Processing HydraulicsHydraulicsHydraulicsHydraulics MarineMarineMarineMarine

subsea and general piping loading and offloading facilities

MiningMiningMiningMining

errosive slurry thermocyclic applications

Nuclear, Power, FuelsNuclear, Power, FuelsNuclear, Power, FuelsNuclear, Power, Fuels

heavy water piping fuel bundle loading caps

Oil & Gas ProductionOil & Gas ProductionOil & Gas ProductionOil & Gas Production (land, offshore, subsea) (land, offshore, subsea) (land, offshore, subsea) (land, offshore, subsea)

wellheads (onshore and offshore) chokes and loading risers

Refining & UpgradingRefining & UpgradingRefining & UpgradingRefining & Upgrading hydrotreating/hydrocracking desulphurization hydrogen heavy oil upgrading

Research & DevelopmentResearch & DevelopmentResearch & DevelopmentResearch & Development SteamSteamSteamSteam

Steam generation Steam assisted gravity drainage (SAGD)

The BlueSky clamp joint is ideally suited for severe services involving one or a combination of high The BlueSky clamp joint is ideally suited for severe services involving one or a combination of high The BlueSky clamp joint is ideally suited for severe services involving one or a combination of high The BlueSky clamp joint is ideally suited for severe services involving one or a combination of high pressure/temperaturepressure/temperaturepressure/temperaturepressure/temperature, cyclic, corrosive, & erosive conditions., cyclic, corrosive, & erosive conditions., cyclic, corrosive, & erosive conditions., cyclic, corrosive, & erosive conditions.


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The BlueSky clamp connector is a highly reliable, easy to assemble, metal to metal sealed joint. It is designed for use in piping systems which require high integrity seals in applications that may involve corrosive, erosive, high temperature/pressure and cyclic conditions. The clamp joint has the following configuration:

2 clamps

2 hubs

1 seal ring

4 studs

8 nuts

The seal ring is a zero leakage, re-useable, metal to metal gasket interfaced with the hub sealing surface to ensure a high integrity and reliable seal. This joint configuration ensures the seal ring is elastically loaded during assembly and offers a self-energized seal during operation.

For additional details, refer to the BlueSky Clamp Joint Installation and Maintenance Manual.

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Hub

Seal Ring

Clamp

1. Rib of the seal ring is clamped between hub faces and the rib of the seal ring assists with proper alignment as the joint is clamped together.

2. Seal ring lips engage the inner hub surface. The rib controls the amount of seal ring lip deflection within the elastic range.

3. Seal ring lips rotate inwards to achieve a highly reliable metal to metal seal.

4. Internal pressure acts on the inside face of the seal ring lips and pressure energizes the seal to enhance the reliability of the metal to metal seal. This feature is significantly superior to traditional flanges in which pressure acts directly on the flange faces forcing them apart and impacting the integrity of the seal.

Clamp

Seal Ring Rib

Seal Ring Lip

PositionPositionPositionPosition prior to clamping prior to clamping prior to clamping prior to clamping Final position after clampingFinal position after clampingFinal position after clampingFinal position after clamping

Hub


d e s i g n d e s i g n d e s i g n d e s i g n f e a t u r e sf e a t u r e sf e a t u r e sf e a t u r e s

Standard sizes from 1/2” to 16”

Sizes of 18” and larger are also available

Highly reliable all metal seal

Easy and fast to assemble / disassemble

High integrity in corrosive, erosive, cyclic and high pressure/temperature applications

Self energized and pressure energized seal

Zero Fugitive Emissions

Reusable seal ring (elastic design)

Virtually unaffected by external loads and external pressures

a d v a n t a g e s a d v a n t a g e s a d v a n t a g e s a d v a n t a g e s o v e ro v e ro v e ro v e r c o n v e n t i o n a l c o n v e n t i o n a l c o n v e n t i o n a l c o n v e n t i o n a l f l a n g e s f l a n g e s f l a n g e s f l a n g e s (RF, FF, RTJ)(RF, FF, RTJ)(RF, FF, RTJ)(RF, FF, RTJ)

Lower “total installed cost” in 900# class and higher services

Lower torquing requirements with no requirement for special hydraulic tensioning

Seal ring is reusable, where RTJ ring is crushed and is not considered reuseable

4 bolt connection (compared with 8-24 for conventional flange) for quick assembly and disassembly

No bolt holes to align

Pressure assisted seal vs. conventional flange seal

Unaffected by uneven tightening of bolts

Zero fugitive emissions

Lighter weight, fewer parts

Site photo illustrating clamp joint versus RTJ flange

Same pipe, same service

8” 2500# RTJ Joint

8” Clamp Joint


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For high pressure applications, the BlueSky Clamp Joint is lighter by over 6 times compared to a conventional ANSI Flange. In the analysis below, the BlueSky Clamp Joint represents a substantial weight savings for 600# line classes and up. In fact, the higher the pressure, the greater the savings.

BlueSky Clamp Joint vs. ANSI Flange Weight ComparisonBlueSky Clamp Joint vs. ANSI Flange Weight ComparisonBlueSky Clamp Joint vs. ANSI Flange Weight ComparisonBlueSky Clamp Joint vs. ANSI Flange Weight Comparison Weight (lb) 600# (pipe sch. 80)Weight (lb) 600# (pipe sch. 80)Weight (lb) 600# (pipe sch. 80)Weight (lb) 600# (pipe sch. 80) WWWWeight (lb) 900# (pipe sch. 160)eight (lb) 900# (pipe sch. 160)eight (lb) 900# (pipe sch. 160)eight (lb) 900# (pipe sch. 160) NPSNPSNPSNPS BlueSkyBlueSkyBlueSkyBlueSky

Clamp JointClamp JointClamp JointClamp Joint RTJ ANSIRTJ ANSIRTJ ANSIRTJ ANSI FlangeFlangeFlangeFlange

Flange/ClampFlange/ClampFlange/ClampFlange/Clamp Weight RatioWeight RatioWeight RatioWeight Ratio

NPSNPSNPSNPS BlueSkyBlueSkyBlueSkyBlueSky Clamp JointClamp JointClamp JointClamp Joint

RTJ ANSIRTJ ANSIRTJ ANSIRTJ ANSI FlangeFlangeFlangeFlange


2222 19.4 26.5 1.4 2222 20.0 63.9 3.2 4444 46.0 97.0 2.1 4444 50.0 127.9 2.6 8888 177.6 274.4 1.5 8888 194.4 443.1 2.3 12121212 493.5 544.5 1.1 12121212 545.6 868.6 1.6

Weight (lb) 1500# (pipe sch. 160)Weight (lb) 1500# (pipe sch. 160)Weight (lb) 1500# (pipe sch. 160)Weight (lb) 1500# (pipe sch. 160) Weight (lb) 2500# (pipe sch. xxs)(1)Weight (lb) 2500# (pipe sch. xxs)(1)Weight (lb) 2500# (pipe sch. xxs)(1)Weight (lb) 2500# (pipe sch. xxs)(1) NPSNPSNPSNPS BlueSkyBlueSkyBlueSkyBlueSky

Clamp JointClamp JointClamp JointClamp Joint RTJ ANSIRTJ ANSIRTJ ANSIRTJ ANSI FlangeFlangeFlangeFlange

Flange/ClamFlange/ClamFlange/ClamFlange/Clampppp

Weight RatioWeight RatioWeight RatioWeight Ratio

NPSNPSNPSNPS BlueSkyBlueSkyBlueSkyBlueSky Clamp JointClamp JointClamp JointClamp Joint

RTJ ANSIRTJ ANSIRTJ ANSIRTJ ANSI FlangeFlangeFlangeFlange


2222 20.0 63.9 3.2 2222 20.7 97.0 4.7 4444 50.0 180.8 3.6 4444 52.7 354.9 6.7 8888 194.4 668.0 3.4 8888 194.4 1384.5 7.1 12121212 545.6 1686.5 3.1 12121212 545.6 3999.2 7.3

(1) Pipe sch. 160 was used for 12”-2500# hub. (2) The BlueSky Clamp Joint eight includes 2 hubs, 2 clamp-halves, 1 seal ring, 4 studs, and 8 nuts. (3) The ANSI RTJ Flange weights include 2 weld-on flanges, 1 ring, and the fasteners


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BlueSky hubs are typically made from the same grade of material as the mating pipe and, as such, can be made from any machinable metal including Nickel, Titanium, and Zirconium alloys in addition to the standard carbon, low alloy, and stainless steels. Although the table below lists standard pipe schedules, BlueSky hubs are also available in special wall thicknesses. BlueSky hubs are supplied with weld preparations in accordance with ANSI B16.5. Other weld preparations are available. The sealing surfaces on carbon and low alloy steel hubs are provided with suitable corrosion protection.

NominalNominalNominalNominal PipePipePipePipe ProductProductProductProduct Part Part Part Part SealSealSealSeal Ring Ring Ring Ring ClampClampClampClamp Est WeightEst WeightEst WeightEst Weight PipePipePipePipe OD OD OD OD Pipe IDPipe IDPipe IDPipe ID Dimensions (inches)Dimensions (inches)Dimensions (inches)Dimensions (inches) Pipe SizePipe SizePipe SizePipe Size SchSchSchSch NumberNumberNumberNumber NumberNumberNumberNumber SizeSizeSizeSize SizeSizeSizeSize (lbs) (1)(lbs) (1)(lbs) (1)(lbs) (1) AAAA BBBB CCCC DDDD EEEE

½

40 80 160 XX

1CJ5 1CJ5 1CJ4 1CJ4

HC0010 HC0020 HC0030 HC0040

5 5 4 4

1 1 1 1

0.61 0.61 0.60 0.66

0.840 0.840 0.840 0.840

0.622 0.546 0.464 0.252

2.000 2.000 2.000 2.000

1.750 1.750 1.750 1.750

1.500 1.500 1.500 1.500

¾

40 80 160 XX

1CJ7 1CJ7 1CJ5 1CJ4

HC0050 HC0060 HC0070 HC0080

7 7 5 4

1 1 1 1

0.56 0.54 0.64 0.68

1.050 1.050 1.050 1.050

0.824 0.742 0.612 0.434

2.000 2.000 2.000 2.000

1.750 1.750 1.750 1.750

1.500 1.500 1.500 1.500

1

40 80 160 XX

1CJ11 1CJ11 1CJ7 1CJ5

HC0090 HC0100 HC0110 HC0120

11 11 7 5

1 1 1 1

0.46 0.49 0.59 0.70

1.315 1.315 1.315 1.315

1.049 0.957 0.815 0.599

2.000 2.000 2.000 2.000

1.750 1.750 1.750 1.750

1.500 1.500 1.500 1.500

1 ½

40 80 160 XX XX

1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ11

HC0130 HC0140 HC0150 HC0160 HC0620

14 14 14 14 11

1 ½ 1 ½ 1 ½ 1 ½ 1 ½

1.60 1.74 1.91 2.04

1.900 1.900 1.900 1.900 1.900

1.610 1.500 1.338 1.100 1.100

3.125 3.125 3.125 3.125 3.125

2.375 2.375 2.375 2.375 2.375

2.375 2.375 2.375 2.375 2.375

2

40 80 160 160 XX

2CJ20 2CJ20 2CJ20 2CJ16 2CJ14

HC0170 HC0180 HC0190 HC0630 HC0200

20 20 20 16 14

2 2 2 2 2

2.24 2.50 2.78

3.23

2.375 2.375 2.375 2.375 2.375

2.067 1.939 1.687 1.687 1.503

3.625 3.625 3.625 3.625 3.625

2.750 2.750 2.750 2.750 2.750

2.875 2.875 2.875 2.875 2.875

2 ½

40 80 160 XX

2.5CJ25 2.5CJ25 2.5CJ20 2.5CJ20

HC0210 HC0220 HC0230 HC0240

25 25 20 20

2 ½ 2 ½ 2 ½ 2 ½

5.57 6.04 6.80 7.36

2.875 2.875 2.875 2.875

2.469 2.323 2.125 1.771

5.000 5.000 5.000 5.000

3.250 3.250 3.250 3.250

4.000 4.000 4.000 4.000

3

40 80 160 XX XX

3CJ27 3CJ27 3CJ25 3CJ25 3CJ23

HC0250 HC0260 HC0270 HC0280 HC0640

27 27 25 25 23

3 3 3 3 3

4.70 5.39 6.20 6.87

3.500 3.500 3.500 3.500 3.500

3.068 2.900 2.624 2.300 2.300

5.000 5.000 5.000 5.000 5.000

3.250 3.250 3.250 3.250 3.250

4.000 4.000 4.000 4.000 4.000

4

40 80 120 160 XX

4CJ40 4CJ40 4CJ34 4CJ34 4CJ31

HC0290 HC0300 HC0310 HC0320 HC0330

40 40 34 34 31

4 4 4 4 4

6.62 7.58 9.11 9.62 11.0

4.500 4.500 4.500 4.500 4.500

4.026 3.826 3.624 3.438 3.152

6.000 6.000 6.000 6.000 6.000

3.625 3.625 3.625 3.625 3.625

5.000 5.000 5.000 5.000 5.000

5

40 80 160 XX

5CJ52 5CJ52 5CJ46 5CJ40

HC0340 HC0350 HC0360 HC0370

52 52 46 40

5 5 5 5

10.5 10.5 16.2 20.5

5.563 5.563 5.563 5.563

5.047 4.813 4.313 4.063

7.500 7.500 7.500 7.500

4.375 4.375 4.375 4.375

6.500 6.500 6.500 6.500

6

40 80 160 XX

6CJ62 6CJ62 6CJ52 6CJ52

HC0380 HC0390 HC0400 HC0410

62 62 52 52

6 6 6 6

20.9 23.0 31.5 32.1

6.625 6.625 6.625 6.625

6.065 5.761 5.187 4.897

9.250 9.250 9.250 9.250

4.625 4.625 4.625 4.625

7.750 7.750 7.750 7.750


NominalNominalNominalNominal PipePipePipePipe ProductProductProductProduct Part Part Part Part SealSealSealSeal Ring Ring Ring Ring ClampClampClampClamp Est WeightEst WeightEst WeightEst Weight PipePipePipePipe OD OD OD OD Pipe IDPipe IDPipe IDPipe ID Dimensions (inches)Dimensions (inches)Dimensions (inches)Dimensions (inches) Pipe SizePipe SizePipe SizePipe Size SchSchSchSch NumberNumberNumberNumber NumberNumberNumberNumber SizeSizeSizeSize SizeSizeSizeSize (lbs) (1)(lbs) (1)(lbs) (1)(lbs) (1) AAAA BBBB CCCC DDDD EEEE

8

40 80 160 XX

8CJ82 8CJ76 8CJ72 8CJ72

HC0420 HC0430 HC0440 HC0450

82 76 72 72

8 8 8 8

30.4 39.0 47.5 47.5

8.625 8.625 8.625 8.625

7.981 7.625 6.813 6.875

11.500 11.500 11.500 11.500

5.375 5.375 5.375 5.375

10.000 10.000 10.000 10.000

10

40 60 80 160

10CJ102 10CJ97 10CJ97 10CJ84

HC0460 HC0470 HC0480 HC0490

102 97 97 84

10 10 10 10

84.6

10.750 10.750 10.750 10.750

10.020 9.750 9.562 8.500

13.625 13.625 13.625 13.625

6.000 6.000 6.000 6.000

11.625 11.625 11.625 11.625

12

40 60 80 160

12CJ120 12CJ120 12CJ120 12CJ102

HC0500 HC0510 HC0520 HC0530

120 120 120 102

12 12 12 12

123

12.750 12.750 12.750 12.750

11.938 11.626 11.374 10.126

16.00016.000 16.000 16.000

6.625 6.625 6.625 6.625

14.000 14.000 14.000 14.000

14

40 60 60 80 160

14CJ134 14CJ134 14CJ130 14CJ130 14CJ112

HC0540 HC0550 HC0650 HC0560 HC0570

134 134 130 130 112

14 14 14 14 14

125 133

177 197

14.000 14.000 14.000 14.000 14.000

13.124 12.812 12.812 12.500 11.188

18.500 18.500 18.500 18.500 18.500

7.250 7.250 7.250 7.250 7.250

16.500 16.500 16.500 16.500 16.500

16

40 60 80 160

16CJ152 16CJ152 16CJ152 16CJ134

HC0580 HC0590 HC0600 HC0610

152 152 152 134

16 16 16 16

190 205 230 294

16.000 16.000 16.000 16.000

15.000 14.688 14.312 12.812

21.000 21.000 21.000 21.000

7.875 7.875 7.875 7.875

19.000 19.000 19.000 19.000

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Hub Material Selection TableHub Material Selection TableHub Material Selection TableHub Material Selection Table CommonCommonCommonCommon NameNameNameName

ForgingForgingForgingForging SpecificationSpecificationSpecificationSpecification

Carbon SA105 SA350-LF2 SA350-LF1

3½ Ni SA350-LF3 C - ½Mo SA182-F1

½Cr - ½Mo SA182-F2 1Cr - ½Mo SA182-F12 1¼Cr - ½Mo SA182-F11 2¼Cr – 1Mo SA182-F22 5Cr – ½Mo SA182-F5

SA182-F5a 9Cr – 1Mo SA182-F9 18Cr – 8Ni SA182-F304

SA182-F304H 16Cr – 12Ni – 2Mo SA182-F316

SA182-F316H 18Cr – 10Ni – Ti

SA182-F321 SA182-F321H

18Cr – 10Ni – Cb SA182-F347 SA182-F347H SA182-F348 SA182-F348H

25Cr – 20Ni SA182-F310 Alloy 600 SB564-N06600 Alloy 800 SB564-N08800 Alloy C276 Alloy 625 Alloy 825

SB574-N10276 SB564-N06625 SB425-N08825

Hubs can be supplied in a variety of material types depending on the application and the piping system involved. Most common grades include SA105 (carbon steel) and SA182-F316 (stainless steel). Hubs can be manufactured out of most machinable metals, including carbon, alloy steels, stainless steels and titanium. Please contact Blue Sky for further information and evaluation of these and any other materials not listed.

Duplex SA182-F51 SA182-F53 SA182-F55

(1) The weight listed is for steel. Please contact BlueSky for the weight of other materials


BBBB llll iiii nnnn d d d d HHHH uuuu b b b b DDDD aaaa tttt aaaa

ProductProductProductProduct Part NumbersPart NumbersPart NumbersPart Numbers SealSealSealSeal Approx.Approx.Approx.Approx. Dimensions (inches)Dimensions (inches)Dimensions (inches)Dimensions (inches) NumberNumberNumberNumber RingRingRingRing

SizeSizeSizeSize ClampClampClampClamp SizeSizeSizeSize

WeightWeightWeightWeight (lbs)(lbs)(lbs)(lbs)

AAAA BBBB CCCC

1CJ4 1CJ5 1CJ7 1CJ11

BC0010 BC0020 BC0030 BC0040

4 5 7 11

1 1 1 1

3 3 3 3

2.000 2.000 2.000 2.000

1.500 1.500 1.500 1.500

1.750 1.750 1.750 1.750

1.5CJ14 BC0050 14 1 ½ 3.5 3.125 2.375 2.125 2CJ14 2CJ20

BC0060 BC0070

14 20

2 2

4.5 4.3

3.625 3.625

2.875 2.875

2.000 2.000

2.5CJ20 2.5CJ25

BC0080 BC0100

20 25

2 ½/3 2 ½/3

9.5 9.2

5.000 5.000

4.000 4.000

2.500 2.500

3CJ23 3CJ25 3CJ27

BC0090 BC0100 BC0110

23 25 27

3 3 3

9.4 9.2 8.3

5.000 5.000 5.000

4.000 4.000 4.000

2.500 2.500 2.500

4CJ31 4CJ34 4CJ40

BC0120 BC0130 BC0140

31 34 40

4 4 4

15 14 14

6.000 6.000 6.000

5.000 5.000 5.000

2.875 2.875 2.125

5CJ40 5CJ46 5CJ52

BC0150 BC0160 BC0170

40 46 52

5 5 5

40 43 40

7.500 7.500 7.500

6.500 6.500 6.500

3.500 2.875 2.875

6CJ52 6CJ62

BC0180 BC0190

52 62

6 6

45 42

9.250 9.250

7.750 7.750

3.500 2.875

8CJ72 8CJ76 8CJ82

BC0200 BC0210 BC0220

72 76 82

8 8 8

75 70 68

11.500 11.500 11.500

10.000 10.000 10.000

3.500 3.000 3.000

10CJ84 10CJ97

BC0230 BC0240

84 97

10 10

150 105

13.625 13.625

11.625 11.625

4.250 3.500

12CJ102 12CJ112 12CJ120

BC0250 BC0260 BC0270

102 112 120

12 12 12

240 175 170

16.000 16.000 16.000

14.000 14.000 14.000

5.250 4.250 3.875

14CJ112 14CJ130 14CJ134

BC0280 BC0290 BC0300

112 130 134

14 14 14

400 283 250

18.500 18.500 18.500

16.500 16.500 16.500

6.000 6.000 6.000

16CJ134 16CJ152

BC0310 BC0320

134 152

16 16

540 430

21.000 21.000

19.000 19.000

7.500 7.500

Clamp joint blind hubs are designed to fit all standard clamp joints. Designed to withstand the full pressure-temperature rating of the clamp joint, they can be used as pressure vessel and heat exchanger closures. Blind hubs can be tapped or modified to meet most instrumentation requirements.


SSSS eeee aaaa l l l l RRRR iiii nnnn g g g g DDDD aaaa tttt aaaa BlueSky seal rings are be manufactured to meet specific material requirements for the application. Standard seal ring material is AISI 4140 and A564 Gr. 630 (17-4PH) stainless steel with MoS2 coating. Other materials are available on request such as SA638 Gr. 660 and SB637 UNS N07718 (Alloy 718). Seal rings are also available with other coating to provide additional lubrication.

SealSealSealSeal Part NumbePart NumbePart NumbePart Numbersrsrsrs ApproxApproxApproxApprox Dimensions (inches)Dimensions (inches)Dimensions (inches)Dimensions (inches) RingRingRingRing SizeSizeSizeSize

WeightWeightWeightWeight (lbs)(lbs)(lbs)(lbs)

AAAA BBBB CCCC DDDD EEEE

4 5

SC004 SC005

0.03 0.03

0.500 0.625

1.000 1.094

0.375 0.375

0.125 0.125

0.125 0.125

7 11

SC007 SC011

0.04 0.06

0.906 1.125

1.375 1.734

0.375 0.375

0.125 0.125

0.125 0.125

14 16

SC014 SC016

0.28 0.28

1.610 1.868

2.625 2.688

0.563 0.625

0.250 0.250

0.156 0.188

20 23

SC020 SC023

0.45 0.48

2.063 2.375

3.250 3.500

0.750 0.750

0.250 0.250

0.250 0.250

25 27

SC025 SC027

0.62 0.62

2.672 3.063

4.000 4.250

0.750 0.750

0.250 0.250

0.250 0.250

31 34

SC031 SC034

0.69 0.80

3.250 3.688

4.500 5.000

0.750 0.750

0.250 0.250

0.250 0.250

40 46

SC040 SC046

1.13 1.34

4.063 4.750

5.500 6.188

1.000 1.000

0.250 0.250

0.375 0.375

52 62

SC052 SC062

1.33 3.13

5.313 6.065

6.625 7.875

1.000 1.375

0.250 0.375

0.375 0.500

67 72

SC067 SC072

3.84 4.40

6.875 7.250

8. 750 9.500

1.375 1.375

0.375 0.375

0.500 0.500

76 82

SC076 SC082

4.67 4.26

7.750 8.250

10.000 10.125

1.375 1.375

0.375 0.375

0.500 0.500

84 87

SC084 SC087

5.79 6.07

8.500 8.875

11.125 11.500

1.375 1.375

0.375 0.375

0.500 0.500

94 97

SC094 SC097

5.61 5.55

9.500 9.875

12.000 12.000

1.375 1.375

0.375 0.375

0.500 0.500

102 112

SC102 SC112

5.48 12.3

10.250 11.250

12.000 14.125

1.375 1.625

0.375 0.625

0.500 0.500

120 122

SC120 SC122

6.04 6.16

12.000 12.250

13.875 14.125

1.375 1.375

0.375 0.375

0.500 0.500

130 134

SC130 SC134

8.47 8.78

13.000 13.500

15.000 15.500

1.500 1.500

0.500 0.500

0.500 0.500

137 140

SC137 SC140

13.7 11.0

13.875 14.000

16.500 16.500

1.625 1.500

0.625 0.500

0.500 0.500

152 SC152 11.9 15.250 17.750 1.500 0.500 0.500 Notes:Notes:Notes:Notes: 1. All seal rings are coated with MoS2 dry lubricant. Other coatings or uncoated rings are available on request


CCCC llll aaaa mmmm p p p p AAAA ssss ssss eeee mmmm bbbb llll yyyy DDDD aaaa tttt aaaa & & & & RRRR eeee cccc o o o o mmmm mmmm eeee nnnn dddd eeee dddd BBBB oooo llll tttt iiii nnnn g g g g TTTT oooo rrrr qqqq uuuu eeee

Clamp Material Selection TableClamp Material Selection TableClamp Material Selection TableClamp Material Selection Table Carbon SteelCarbon SteelCarbon SteelCarbon Steel Alloy SteelAlloy SteelAlloy SteelAlloy Steel Stainless SteelStainless SteelStainless SteelStainless Steel SA266-Cl 3 SA193 B7/B7M SA182-F304

SA487-Cl 1B, 2B, 4B or 4A SA182-F22 SA182-F316 SA217-WCB SA217-WC9 SA351-CF8M

BlueSky clamp set assemblies are comprised of two clamps and a set of studs and nuts. Common stock materials and dimensional data is shown below. Other materials are available on request. Nuts are specially machined with a spherical facing to facilitate easy installation and improve stress distribution. Please consult the BlueSky Clamp Joint Installation and Maintenance Manual for installation details.

ClampClampClampClamp PartPartPartPart ApproxApproxApproxApprox StudStudStudStud AveragAveragAveragAverageeee

Dimensions (inches)Dimensions (inches)Dimensions (inches)Dimensions (inches)

SizeSizeSizeSize NumberNumberNumberNumber Set Set Set Set Weight Weight Weight Weight (lbs)(lbs)(lbs)(lbs)

BoltBoltBoltBolt Torque Torque Torque Torque (ft(ft(ft(ft----lbs)lbs)lbs)lbs)

AAAA BBBB CCCC DDDD EEEE FFFF GGGG HHHH

1 1 ½

CC0100 CC0150

4 10

½-13UNC 5/8-11UNC

17 35

2.313 3.125

3.500 5.000

2.813 4.500

4.250 6.500

1.250 1.625

2.250 3.250

2.625 4.000

½ 5/8

2 2 ½ / 3

CC0200 CC0300

14 22

¾-10UNC ¾-10UNC

55 55

3.500 3.500

5.250 6.000

5.062 6.875

7.500 9.250

1.813 1.813

3.625 4.500

4.500 5.250

¾ ¾

4 CC0400 30 7/8-9UNC 90 4.063 7.000 8.125 10.500 2.063 5.250 6.000 7/8 5 6

CC0500 CC0600

43 67

1-8UNC 1 1/8-8UN

140 205

4.438 4.813

8.000 9.375

9.750 12.000

12.375 15.000

2.313 2.437

6.125 6.625

7.375 8.750

1 1 1/8

8 10

CC0800 CC1000

95 230

1 ¼-8UN 1 5/8-8UN

290 630

5.875 7.375

10.500 14.125

14.500 17.625

18.250 22.000

2.875 3.625

7.500 10.000

9.875 12.750

1 ¼ 1 5/8

12 14

CC1200 CC1400

295 405

1 ¾-8UN 2-8UN

870 1300

7.500 8.250

16.000 16.250

20.250 23.000

25.750 29.000

3.750 4.250

10.000 10.000

14.500 16.000

1 ¾ 2

16 CC1600 900 2 ½-8UN 2570 10.500 22.000 27.500 34.625 5.500 12.500 19.750 2 ½ Notes:Notes:Notes:Notes: 1. Clamp sets are complete with bolting as standard


Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 –––– Carbon Steel) Carbon Steel) Carbon Steel) Carbon Steel) Hub Material: SA105 Stud Material: SA193-B7 Clamp Material: SA266-Cl3 (1” – 12”)

SA487-Cl 1B, 2B, 4B or 4A (14” & larger, up to 650F) SA217-WC9 (14” & larger, over 650F)

Nut Material: SA194-2H

Pipe Pipe BlueSky Pressure Rating (psi)

Size Schedule Product

Number

-20 to

100°°°°F

200°°°°F 300°°°°F 400°°°°F 500°°°°F 600°°°°F 700°°°°F 800°°°°F 900°°°°F 950°°°°F 1000°°°°

F

½

40 80 160 XX

1CJ5 1CJ5 1CJ4 1CJ4

14036 15533 17070 20529

13193 14600 16044 19295

12831 14200 15604 18767

12410 13733 15092 18150

11687 12933 14212 17093

10723 11867 13040 15683

10422 11533 12674 15242

7229 8000 8791 10573

3916 4333 4762 5727

2711 3000 3297 3965

1506 1667 1832 2203

¾

40 80 160 XX

1CJ7 1CJ7 1CJ5 1CJ4

9979 11633 14242 17611

9379 10934 13386 16553

9122 10634 13020 16100

8822 10285 12592 15571

8308 9685 11858 14664

7623 8887 10880 13454

7409 8637 10575 13076

5139 5991 7335 9070

2784 3245 3973 4913

1927 2247 2751 3401

1071 1248 1528 1890

1

40 80 160 XX

1CJ11 1CJ11 1CJ7 1CJ5

5295 6710 10161 14499

4977 6306 9551 13628

4841 6134 9289 13255

4682 5932 8984 12819

4409 5586 8461 12072

4045 5126 7763 11077

3932 4982 7545 10765

2727 3456 5233 7467

1477 1872 2835 4045

1023 1296 1962 2800

568 720 1090 1556

1 ½

40 80 160 XX

1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ14

6567 7819 9798 11522

6172 7349 9209 11522

6003 7148 8957 11522

5806 6913 8663 11411

5468 6510 8158 10746

5017 5973 7485 9860

4876 5805 7275 9583

3382 4027 5046 6647

1832 2181 2733 3600

1268 1510 1892 2154

705 839 1051 1346

2

40 80 160 XX

2CJ20 2CJ20 2CJ20 2CJ14

4809 5852 8053 11986

4520 5501 7569 11265

4396 5350 7362 10957

4252 5174 7120 10597

4004 4873 6705 9979

3674 4471 6152 9156

3570 4345 5979 8899

2477 3014 4147 6173

1341 1633 2247 3344

929 1130 1555 2315

516 628 864 1286

2 ½

40 80 160 XX

2.5CJ25 2.5CJ25 2.5CJ20 2.5CJ20

7366 8381 12567 14747

6923 7878 11812 13861

6733 7662 11489 13481

6512 7410 11111 13038

6133 6978 10464 12278

5627 6403 9601 11266

5469 6223 9331 10949

3793 4317 6472 7595

2055 2338 3506 4114

1423 1619 2427 2848

790 899 1348 1582

3

40 80 160 XX

3CJ27 3CJ27 3CJ25 3CJ25

3574 4443 7358 9450

3359 4176 6916 8949

3267 4061 6726 8703

3160 3928 6505 8417

2976 3699 6126 7927

2730 3394 5621 7273

2654 3299 5463 7069

1841 2288 3789 4903

997 1239 2053 2656

690 858 1421 1766

383 477 789 1022

4

40 80 160 XX

4CJ40 4CJ40 4CJ34 4CJ31

2564 3310 5746 8832

2410 3111 5400 8302

2344 3026 5252 8074

2267 2926 5080 7809

2135 2756 4784 7354

1958 2528 4389 6748

1903 2457 4266 6558

1320 1705 2959 4549

715 923 1603 2464

495 639 1110 1706

275 355 616 948

5

40 80 160 XX

5CJ52 5CJ52 5CJ46 5CJ40

3188 3915 6186 8346

2997 3679 6114 8346

2915 3579 5946 8346

2819 3461 5751 8346

2655 3259 5416 7956

2436 2991 4969 7355

2367 2907 4830 6981

1642 2016 3350 4914

889 1092 1815 2613

616 756 1156 1560

342 420 698 975

6

40 80 160 XX

6CJ62 6CJ62 6CJ52 6CJ52

3010 3773 6225 6225

2829 3546 6225 6225

2751 3449 6225 6225

2661 3336 6225 6225

2506 3142 5872 5934

2299 2882 5387 5585

2235 2801 5207 5207

1550 1943 3632 3665

840 1053 1949 1949

581 729 1163 1163

323 405 727 727

8

40 80 160 XX

8CJ82 8CJ76 8CJ72 8CJ72

2568 3541 5569 5569

2414 3329 5444 5311

2348 3237 5295 5166

2271 3131 5121 4996

2138 2949 4823 4705

1962 2705 4425 4317

1907 2629 4301 4196

1323 1824 2983 2910

716 988 1616 1576

496 684 1041 1041

276 380 621 606

10

40 60 80 160

10CJ97 10CJ97 10CJ97 10CJ84

2032 2448 2749 5777

1910 2301 2583 5430

1857 2238 2513 5281

1796 2164 2430 5107

1692 2038 2288 4810

1552 1870 2100 4413

1509 1817 2041 4289

1046 1261 1416 2975

567 683 767 1612

392 473 531 1116

218 263 295 620

12

40 60 80 160

12CJ120 12CJ120 12CJ112 12CJ102

2149 2564 3093 5446

2020 2410 2907 5446

1964 2344 2827 5446

1900 2267 2734 5313

1789 2135 2575 5003

1642 1958 2363 4591

1596 1903 2296 4462

1107 1320 1593 3095

599 715 863 1676

415 495 597 1018

231 275 332 636

14

40 60 80 160

14CJ134 14CJ134 14CJ130 14CJ112

2938 3313 3835 5075

2762 3114 3671 4858

2686 3028 3575 4779

2598 2929 3458 4759

2446 2758 3256 4759

2245 2531 2988 4719

2182 2460 2904 4325

1513 1706 2014 3637

820 924 1091 1970

567 640 755 1364

315 355 420 758

16

40 60 80 160

16CJ152 16CJ152 16CJ152 16CJ134

3451 3805 4238 7242

3244 3576 3983 6807

3155 3478 3874 6620

3051 3364 3747 6403

2874 3168 3529 6030

2637 2907 3238 5533

2562 2825 3147 5377

1777 1960 2183 3730

963 1061 1182 2020

667 735 818 1399

370 408 455 777

Notes: 1. Ratings are based on calculations from ASME BPVC Section VIII, Division 1, Appendix 24 – 1998 (A99) Edition and material stress allowables

from ASME B31.3 - 1999 Edition (if available) for steady state / static pressure / temperature design conditions 2. Ratings for cast clamps are based on a quality factor of 0.8 (sizes 14” & larger)

3. Ratings are based on maximum bore with corrosion allowance of 1/16” 4. Ratings do not include any allowance for external loads or effects from adjoining pipe system


Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 Pressure / Temperature Ratings (ASME B31.3 –––– Stainless Steel) Stainless Steel) Stainless Steel) Stainless Steel)

Hub Material: SA182 F316 Stud Material: SA193-B8 Clamp Material: SA182-F304 (1” – 12”) SA351-CF8M (14” & up) Nut Material: SA194-Gr.8 Pipe Pipe BlueSky Pressure Rating (psi)


Number

-325

to

300°°°°F

400°°°°F 500°°°°F 600°°°°F 700°°°°F 800°°°°F 900°°°°F 1000°°°°

F

1200°°°°

F

1400°°°°

F

1500°°°°

F

½

40 80 160 XX

1CJ5 1CJ5 1CJ4 1CJ4

14134 15326 16502 18904

13640 14789 15924 18242

12650 13716 14769 16919

12014 13027 14026 16068

11519 12490 13449 15406

11237 12184 13119 15028

10954 11877 12789 14650

10813 11724 12624 14461

5230 5670 6106 6994

1625 1762 1898 2174

919 996 1073 1229

¾

40 80 160 XX

1CJ7 1CJ7 1CJ5 1CJ4

10730 11403 14296 16906

10354 10661 13796 16314

9603 9977 12795 15131

9120 9350 12152 14370

8745 9122 11651 13779

8530 8666 11365 13440

8315 8324 11079 13102

7868 7868 10936 12933

3421 3421 5289 6255

1234 1311 1644 1944

697 789 929 1099

1

40 80 160 XX

1CJ11 1CJ11 1CJ7 1CJ5

6220 7564 10881 14503

6002 7143 10501 13996

5567 6684 9739 12980

5287 6264 9249 12328

5069 6112 8868 11820

4945 5806 8651 11530

4821 5577 8324 11240

4758 5271 7868 11095

2292 2292 3421 5366

715 870 1251 1668

404 492 707 943

1 ½

40 80 160 XX

1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ14

6863 8004 9791 10768

6623 7724 9448 10068

6143 7164 8763 9422

5834 6804 8322 8830

5594 6523 7980 8615

5456 6363 7784 8184

5319 6203 7588 7861

5251 6123 7430 7430

2539 2962 3230 3230

789 920 1126 1238

446 520 636 754

2

40 80 160 XX

2CJ20 2CJ20 2CJ20 2CJ14

5002 5942 7897 9756

4827 5734 7500 9415

4476 5318 7019 8732

4251 5051 6578 8293

4076 4843 6417 7951

3976 4724 6096 7756

3876 4605 5856 7561

3826 4545 5535 7463

1851 2198 2406 3610

575 683 908 1122

325 386 513 634

2 ½

40 80 160 XX

2.5CJ25 2.5CJ25 2.5CJ20 2.5CJ20

7067 7960 11594 13441

6820 7681 11188 12970

6325 7124 10377 12030

6007 6766 9855 11425

5760 6487 9449 10954

5618 6328 9217 10685

5477 6169 8986 10417

5406 6089 8870 10034

2615 2649 4290 4363

813 915 1333 1546

459 517 754 874

3

40 80 160 XX

3CJ27 3CJ27 3CJ25 3CJ25

3618 4392 7022 8831

3492 4239 6777 8257

3238 3931 6285 7727

3076 3734 5969 7242

2949 3580 5723 7065

2877 3492 5583 6712

2804 3404 5442 6447

2768 3360 5372 6094

1339 1625 2598 2649

416 505 808 1016

235 286 456 579

4

40 80 160 XX

4CJ40 4CJ40 4CJ34 4CJ31

2597 3258 5426 8152

2506 3144 5236 7867

2324 2916 4856 7296

2207 2769 4612 6929

2116 2655 4422 6644

2064 2590 4314 6481

2012 2525 4205 6318

1986 2492 4151 6226

961 1205 2008 2707

299 375 624 938

169 212 353 530

5

40 80 160 XX

5CJ52 5CJ52 5CJ46 5CJ40

3067 3702 5781 7800

2960 3573 5406 7293

2745 3314 5059 6825

2607 3147 4741 6396

2499 3017 4625 6240

2438 2943 4394 5928

2377 2869 4220 5694

2346 2832 3989 5382

1135 1370 1734 2340

353 426 665 897

199 241 389 546

6

40 80 160 XX

6CJ62 6CJ62 6CJ52 6CJ52

2849 3517 5817 5817

2749 3394 5439 5439

2550 3148 5090 5090

2421 2989 4770 4770

2322 2866 4654 4654

2265 2796 4421 4421

2208 2726 4247 4247

2179 2691 4014 4014

1054 1275 1745 1745

328 404 669 669

185 229 407 407

8

40 80 160 XX

8CJ82 8CJ76 8CJ72 8CJ72

2400 3257 5205 5095

2316 3143 4867 4867

2148 2915 4554 4554

2040 2769 4268 4268

1956 2655 4164 4153

1908 2590 3956 3956

1860 2524 3800 3800

1836 2492 3591 3591

888 1205 1561 1561

276 375 599 586

156 212 339 331

10

40 60 80 160

10CJ97 10CJ97 10CJ97 10CJ84

1907 2272 2534 5177

1840 2192 2446 4996

1707 2033 2268 4633

1621 1931 2154 4400

1554 1852 2066 4219

1516 1806 2015 4116

1478 1761 1964 4012

1459 1738 1939 3906

706 841 938 1698

219 261 291 595

124 148 165 336

12

40 60 80 160

12CJ120 12CJ120 12CJ112 12CJ102

1986 2347 2811 5090

1916 2265 2713 4759

1777 2100 2516 4454

1688 1995 2389 4174

1618 1913 2291 4072

1579 1866 2235 3868

1539 1819 2179 3716

1519 1795 2150 3512

735 868 1040 1527

228 270 323 585

129 153 183 347

14

40 60 80 160

14CJ134 14CJ134 14CJ130 14CJ112

2650 2773 2985 3949

2557 2690 2895 3831

2372 2510 2701 3574

2252 2371 2552 3377

2160 2246 2418 3199

2107 2163 2328 3080

2010 2010 2164 2863

1816 1816 1955 2587

929 929 1000 1323

305 333 358 474

172 193 224 296

16

40 60 80 160

16CJ152 16CJ152 16CJ152 16CJ134

3083 3389 3762 5695

2975 3270 3631 5524

2760 3033 3367 5154

2621 2880 3198 4869

2513 2762 3066 4613

2451 2694 2991 4442

2390 2626 2916 4129

2359 2592 2878 3730

1141 1254 1392 1908

355 390 433 683

200 220 245 413


from ASME B31.3 - 1999 Edition (if available) for steady state / static pressure / temperature design conditions 2. Ratings for cast clamps are based on a quality factor of 0.8 (sizes 14” & larger)

3. Ratings are based on maximum bore with corrosion allowance of 0” assumed for stainless steel 4. Ratings do not include any allowance for external loads or effects from adjoining pipe system


Pressure / Temperature Rating (ASME Section VIII, Division 1 Pressure / Temperature Rating (ASME Section VIII, Division 1 Pressure / Temperature Rating (ASME Section VIII, Division 1 Pressure / Temperature Rating (ASME Section VIII, Division 1 –––– Carbon Steel) Carbon Steel) Carbon Steel) Carbon Steel) Hub Material: SA105 Stud Material: SA193-B7 Clamp Material: SA266-Cl3 (1” – 12”)

SA487-Cl 1B, 2B, 4B or 4A (14” & larger, up to 650F) SA217-WC9 (14” & larger, over 650F)

Nut Material: SA194-2H



Number

-20 to

100°°°°F

200°°°°F 300°°°°F 400°°°°F 500°°°°F 600°°°°F 700°°°°F 800°°°°F 900°°°°F 950°°°°F 1000°°°°

F

½

40 80 160 XX

1CJ5 1CJ5 1CJ4 1CJ4

12048 13333 14652 17621

12048 13333 14652 17621

12048 13333 14652 17621

12048 13333 14652 17621

11807 13067 14359 17269

11084 12267 13480 16211

10361 11467 12601 15154

7229 8000 8791 10573

4036 4467 4908 5903

2410 2667 2930 3524

1506 1667 1832 2203

¾

40 80 160 XX

1CJ7 1CJ7 1CJ5 1CJ4

8565 9985 12225 15117

8565 9985 12225 15117

8565 9985 12225 15117

8565 9985 12225 15117

8394 9785 11980 14815

7880 9186 11247 13908

7366 8587 10513 13001

5139 5991 7335 9070

2869 3345 4095 5064

1713 1997 2445 3023

1071 1248 1528 1890

1

40 80 160 XX

1CJ11 1CJ11 1CJ7 1CJ5

4545 5759 8722 12446

4545 5759 8722 12446

4545 5759 8722 12446

4545 5759 8722 12446

4455 5644 8548 12197

4182 5299 8024 11450

3909 4953 7501 10703

2727 3456 5233 7467

1523 1929 2922 4169

909 1152 1744 2489

568 720 1090 1556

1 ½

40 80 160 XX

1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ14

5637 6711 8410 11078

5637 6711 8410 11078

5637 6711 8410 11078

5637 6711 8410 11078

5524 6577 8242 10553

5186 6174 7738 9907

4848 5772 7233 9261

3382 4027 5046 6461

1888 2248 2817 3607

1127 1342 1682 2154

705 839 1051 1346

2

40 80 160 XX

2CJ20 2CJ20 2CJ20 2CJ14

4128 5023 6912 10288

4128 5023 6912 10288

4128 5023 6912 10288

4128 5023 6912 10288

4045 4923 6774 10082

3797 4622 6359 9465

3550 4320 5945 8848

2477 3014 4147 6173

1383 1683 2316 3447

826 1005 1382 2058

516 628 864 1286

2 ½

40 80 160 XX

2.5CJ25 2.5CJ25 2.5CJ20 2.5CJ20

6322 7194 10787 12658

6322 7194 10787 12658

6322 7194 10787 12658

6322 7194 10787 12658

6196 7050 10572 12405

5817 6619 9924 11646

5437 6187 9277 10886

3793 4317 6472 7595

2118 2410 3614 4241

1264 1439 2157 2532

790 899 1348 1582

3

40 80 160 XX

3CJ27 3CJ27 3CJ25 3CJ25

3068 3813 6316 8172

3068 3813 6316 8172

3068 3813 6316 8172

3068 3813 6316 8172

3006 3737 6189 8009

2822 3508 5811 7518

2638 3280 5432 7028

1841 2288 3789 4903

1028 1277 2116 2738

614 763 1263 1634

383 477 789 1022

4

40 80 160 XX

4CJ40 4CJ40 4CJ34 4CJ31

2201 2841 4932 7582

2201 2841 4932 7582

2201 2841 4932 7582

2201 2841 4932 7582

2157 2784 4833 7430

2024 2614 4537 6975

1892 2443 4241 6520

1320 1705 2959 4549

737 952 1652 2540

440 568 986 1516

275 355 616 948

5

40 80 160 XX

5CJ52 5CJ52 5CJ46 5CJ40

2737 3360 5583 8264

2737 3360 5583 8264

2737 3360 5583 8264

2737 3360 5583 8264

2682 3293 5472 7644

2518 3091 5137 7176

2354 2890 4802 6708

1642 2016 3350 4680

917 1126 1870 2613

547 672 1117 1560

342 420 698 975

6

40 80 160 XX

6CJ62 6CJ62 6CJ52 6CJ52

2583 3239 6053 6225

2583 3239 6053 6225

2583 3239 6053 6225

2583 3239 6053 6225

2532 3174 5701 5701

2377 2980 5352 5352

2222 2785 5003 5003

1550 1943 3490 3490

865 1085 1949 1949

517 648 1163 1163

323 405 727 727

8

40 80 160 XX

8CJ82 8CJ76 8CJ72 8CJ72

2205 3040 4972 4850

2205 3040 4972 4850

2205 3040 4972 4850

2205 3040 4972 4850

2160 2979 4872 4753

2028 2797 4574 4462

1896 2614 4276 4171

1323 1824 2983 2910

739 1018 1666 1625

441 608 994 970

276 380 621 606

10

40 60 80 160

10CJ97 10CJ97 10CJ97 10CJ84

1744 2101 2359 4959

1744 2101 2359 4959

1744 2101 2359 4959

1744 2101 2359 4959

1709 2059 2312 4860

1605 1933 2170 4562

1500 1807 2029 4264

1046 1261 1416 2975

584 704 790 1661

349 420 472 992

218 263 295 620

12

40 60 80 160

12CJ120 12CJ120 12CJ112 12CJ102

1845 2201 2655 5158

1845 2201 2655 5158

1845 2201 2655 5158

1845 2201 2655 5158

1808 2157 2602 4988

1697 2024 2442 4683

1586 1892 2283 4377

1107 1320 1593 3054

618 737 889 1705

369 440 531 1018

231 275 332 636

14

40 60 80 160

14CJ134 14CJ134 14CJ130 14CJ112

2522 2844 3357 5075

2522 2844 3357 5075

2522 2844 3357 5075

2522 2844 3357 5075

2472 2787 3290 4759

2320 2616 3089 4719

2169 2445 2806 3712

1513 1706 2014 3535

845 953 1125 2031

504 569 671 1212

315 355 420 758

16

40 60 80 160

16CJ152 16CJ152 16CJ152 16CJ134

2962 3266 3638 6216

2962 3266 3638 6216

2962 3266 3638 6216

2962 3266 3638 6216

2903 3201 3565 6092

2725 3005 3347 5719

2548 2809 3128 5346

1777 1960 2183 3730

992 1094 1219 2082

592 653 728 1243

370 408 455 777


from ASME BPVC Section II, Part D – 1998 (A99) Edition for steady state / static pressure / temperature design conditions 2. Ratings for cast clamps are based on a quality factor of 0.8 (sizes 14” & larger)

3. Ratings are based on maximum bore with corrosion allowance of 1/16” 4. Ratings do not include any allowance for external loads or effects from adjoining pipe system


Pressure / Temperature Ratings (ASME Section VIII, Division 1 Pressure / Temperature Ratings (ASME Section VIII, Division 1 Pressure / Temperature Ratings (ASME Section VIII, Division 1 Pressure / Temperature Ratings (ASME Section VIII, Division 1 –––– Stainless Stainless Stainless Stainless Steel)Steel)Steel)Steel)

Hub Material: SA182 F316 Stud Material: SA193-B8 Clamp Material: SA182-F304 (1” – 12”)

SA351-CF8M (14” & up) Nut Material: SA194-Gr.8



Number

-20 to

200°°°°F

300°°°°F 400°°°°F 500°°°°F 600°°°°F 700°°°°F 800°°°°F 1000°°°°

F

1200°°°°

F

1400°°°°

F

1500°°°°

F

½

40 80 160 XX

1CJ5 1CJ5 1CJ4 1CJ4

14134 15326 16502 18904

13710 14866 16007 18336

13569 14713 15842 18147

12721 13793 14851 17013

12014 13027 14026 16068

11519 12490 13449 15406

11237 12184 13119 15028

10813 11724 12624 14461

5230 5670 6106 6994

1625 1762 1898 2174

919 996 1073 1229

¾

40 80 160 XX

1CJ7 1CJ7 1CJ5 1CJ4

10730 11403 14296 16906

10408 10775 13867 16399

10300 10433 13724 16230

9657 9977 12866 15216

9120 9464 12152 14370

8745 9008 11651 13779

8530 8666 11365 13440

7982 7982 10936 12933

3478 3478 5289 6255

1234 1311 1644 1944

697 789 929 1099

1

40 80 160 XX

1CJ11 1CJ11 1CJ7 1CJ5

6220 7564 10881 14503

6034 7219 10555 14068

5971 6990 10433 13923

5598 6684 9763 13053

5287 6341 9249 12328

5069 6035 8868 11820

4945 5806 8651 11530

4758 5348 7982 11095

2301 2330 3478 5366

715 870 1251 1668

404 492 707 943

1 ½

40 80 160 XX

1.5CJ14 1.5CJ14 1.5CJ14 1.5CJ14

6863 8004 9791 10768

6658 7764 9497 10176

6589 7684 9399 9853

6177 7204 8812 9422

5834 6804 8322 8938

5594 6523 7980 8507

5456 6363 7784 8184

5251 6123 7490 7538

2539 2962 3284 3284

789 920 1126 1238

446 520 636 754

2

40 80 160 XX

2CJ20 2CJ20 2CJ20 2CJ14

5002 5942 7897 9756

4852 5764 7580 9463

4802 5704 7340 9366

4502 5348 7019 8780

4251 5051 6658 8293

4076 4843 6337 7951

3976 4724 6096 7756

3826 4545 5615 7463

1851 2198 2447 3610

575 683 908 1122

325 386 513 634

2 ½

40 80 160 XX

2.5CJ25 2.5CJ25 2.5CJ20 2.5CJ20

7067 7960 11594 13441

6855 7721 11246 13038

6784 7641 11130 12903

6360 7164 10435 12097

6007 6766 9855 11425

5760 6487 9449 10954

5618 6328 9217 10685

5406 6089 8870 10179

2615 2694 4290 4435

813 915 1333 1546

459 517 754 874

3

40 80 160 XX

3CJ27 3CJ27 3CJ25 3CJ25

3618 4392 7022 8831

3510 4261 6812 8346

3474 4217 6742 8081

3257 3953 6320 7727

3076 3734 5969 7330

2949 3580 5723 6977

2877 3492 5583 6712

2768 3360 5372 6182

1339 1625 2598 2694

416 505 808 1016

235 286 456 579

4

40 80 160 XX

4CJ40 4CJ40 4CJ34 4CJ31

2597 3258 5426 8152

2519 3160 5263 7908

2493 3128 5209 7826

2337 2932 4883 7337

2207 2769 4612 6929

2116 2655 4422 6644

2064 2590 4314 6481

1986 2492 4151 6236

961 1205 2008 2752

299 375 624 938

169 212 353 530

5

40 80 160 XX

5CJ52 5CJ52 5CJ46 5CJ40

3067 3702 5781 7800

2975 3591 5463 7371

2944 3554 5290 7137

2760 3332 5059 6825

2607 3147 4799 6474

2499 3017 4567 6162

2438 2943 4394 5928

2346 2832 4047 5460

1135 1370 1763 2379

353 426 665 897

199 241 389 546

6

40 80 160 XX

6CJ62 6CJ62 6CJ52 6CJ52

2849 3517 5817 5817

2763 3411 5497 5497

2735 3376 5323 5323

2564 3165 5090 5090

2421 2989 4828 4828

2322 2866 4596 4596

2265 2796 4421 4421

2179 2691 4072 4072

1054 1296 1774 1774

328 404 669 669

185 229 407 407

8

40 80 160 XX

8CJ82 8CJ76 8CJ72 8CJ72

2400 3257 5205 5095

2328 3160 4919 4919

2304 3127 4763 4763

2160 2932 4554 4554

2040 2769 4320 4320

1956 2655 4112 4112

1908 2590 3956 3956

1836 2492 3643 3643

888 1205 1588 1588

276 375 599 586

156 212 339 331

10

40 60 80 160

10CJ97 10CJ97 10CJ97 10CJ84

1907 2272 2534 5177

1850 2204 2458 5022

1831 2181 2433 4970

1716 2045 2281 4659

1621 1931 2154 4400

1554 1852 2066 4219

1516 1806 2015 4116

1459 1738 1939 3960

706 841 938 1726

219 261 291 595

124 148 165 336

12

40 60 80 160

12CJ120 12CJ120 12CJ112 12CJ102

1986 2347 2811 5090

1926 2276 2727 4810

1906 2253 2699 4657

1787 2112 2530 4454

1688 1995 2389 4225

1618 1913 2291 4021

1579 1866 2235 3868

1519 1795 2150 3563

735 868 1040 1552

228 270 323 585

129 153 183 347

14

40 60 80 160

14CJ134 14CJ134 14CJ130 14CJ112

2650 2773 2985 3949

2570 2690 2895 3831

2544 2662 2865 3791

2385 2482 2671 3535

2252 2357 2537 3357

2160 2260 2433 3219

2107 2191 2358 3120

2027 2066 2224 2942

749 749 806 1066

305 319 343 454

172 193 227 316

16

40 60 80 160

16CJ152 16CJ152 16CJ152 16CJ134

3083 3389 3762 5695

2991 3287 3649 5524

2960 3253 3612 5467

2775 3050 3386 5097

2621 2880 3198 4841

2513 2762 3066 4642

2451 2694 2991 4499

2359 2592 2878 4243

1141 1213 1213 1538

355 390 433 655

200 220 245 413


from ASME BPVC Section II, Part D – 1998 (A99) Edition for steady state / static pressure / temperature design conditions 2. Ratings for cast clamps are based on a quality factor of 0.8 (sizes 14” & larger)

3. Ratings are based on maximum bore corrosions allowance of 0” assumed for stainless steel 4. Ratings do not include any allowance for external loads or effects from adjoining pipe system


OOOO tttt hhhh eeee r r r r CCCC llll aaaa mmmm p p p p CCCC oooo nnnn nnnn eeee cccc tttt oooo rrrr PPPP rrrr oooo dddd uuuu cccc tttt ssss BlueSky clamp joint products can be specially designed to suit specific applications and process requirements. Contact BlueSky for additional product information on these and other designs.

SOCKETSOCKETSOCKETSOCKET----WELD HUBSWELD HUBSWELD HUBSWELD HUBS

THREADED HUBSTHREADED HUBSTHREADED HUBSTHREADED HUBS

NOZZLESNOZZLESNOZZLESNOZZLES

Socket weld hubs as fabrication alternative to standard butt weld ends.

Threaded hubs with standard NPT connections to fit threaded piping systems.

BlueSky nozzles for use in pressure vessel designs with special projection requirements

REDUCREDUCREDUCREDUCING HUBSING HUBSING HUBSING HUBS

ENLARGING HUBSENLARGING HUBSENLARGING HUBSENLARGING HUBS

ADAPTER HUBSADAPTER HUBSADAPTER HUBSADAPTER HUBS

Reducing hubs for adaptation from larger bore pipe sizes to smaller clamp sizes.

Enlarging hubs facilitate adaptation from smaller bore pipe sizes to larger clamp sizes.

Adapter hubs enable the mating of two varying clamp sizes.

BLIND SEAL RINGBLIND SEAL RINGBLIND SEAL RINGBLIND SEAL RING

ORIFICE SEAL RINGORIFICE SEAL RINGORIFICE SEAL RINGORIFICE SEAL RING

Blind seal rings for in-line blanking. BlueSky should be consulted prior to use in any pressure containing service.

Orifice seal rings are available for flow restriction or flow measurement applications.


BLUE SKY

CLAMP JOINT SPECIFICATION / ORDER SHEET

COMPANY NAME: DATE:

CONTACT: COMPLETED BY:

PHONE:

FAX:

HUB DATA Example 2 3 4 5

HUB STYLE BUTT WELD

PRODUCT CODE 2CJ20

NOMINAL PIPE SIZE 2

PIPE SCHEDULE 160

MATERIAL SA105N

QUANTITY 100

PART NUMBER HC0190

SPECIAL REQ'TS N/A

SEAL RING DATA Example 2 3 4 5

SEAL RING SIZE 20

COATING MOS2

MATERIAL 17-4PH

QUANTITY 75

PART NUMBER SC020

SPECIAL REQ'TS N/A

CLAMP DATA Example 2 3 4 5

CLAMP SIZE 2"

CLAMP MATERIAL SA266 CL3

BOLTING MAT'L B7/2H

QUANTITY (SETS) 50

PART NUMBER CC0200

SPECIAL REQ'TS N/A

FLOW DATA Example 2 3 4 5

MEDIA HYDROGEN

DESIGN PRESSURE 1500 PSIG

DESIGN TEMPERATURE 2000F

DESIGN CODE ASME B31.3

NOTES

Product Bulletin BPS-102 Revision 2.7 October 2009

F l e x B a l l a n d F l e x B a l l a n d F l e x B a l l a n d F l e x B a l l a n d R o t a R o t a R o t a R o t a B a l l J o i n t sB a l l J o i n t sB a l l J o i n t sB a l l J o i n t s

Product Bulletin BPS-102 Page 2 of 5 Revision 2.7 October 2009

F l e x B a l l a n d R o t a B a l l J o i n t sF l e x B a l l a n d R o t a B a l l J o i n t sF l e x B a l l a n d R o t a B a l l J o i n t sF l e x B a l l a n d R o t a B a l l J o i n t s BlueSky’s flexible piping connectors have been developed to meet industry's need for high quality, cost effective flexible piping connectors with enhanced mechanical and sealing properties. BlueSky’s flexible piping connectors have been designed to provide reliable service in the most severe applications.

d e s i g n f e a t u r e sd e s i g n f e a t u r e sd e s i g n f e a t u r e sd e s i g n f e a t u r e s

BlueSky’s FlexBall and RotaBall flexible connectors are an effective solution to provide piping systems with the flexibility required to compensate for thermal growth, vibration or motion of equipment in the piping system. Standard design features: � Absorbs thermal growth and mechanical movement in single and multiple plane

displacements including rotation � Engineered to eliminate thermal expansion stresses and bending loads in piping

systems � Compensates for misalignment in piping systems � Joints can be used in combination for optimal results � Alternative to large pipe loops � Advanced & reliable sealing technology � Hardfaced bearing surface to reduce friction and wear � Low torque � Robust, compact and light weight design � Field adjustable packing � Inline maintenance

p r e s s u r ep r e s s u r ep r e s s u r ep r e s s u r e & & & & t e m p e r a t u r et e m p e r a t u r et e m p e r a t u r et e m p e r a t u r e

ANSI 150# to 1500#

High temperature design available to 1000 °F

Higher available per application

q u aq u aq u aq u a l i t y l i t y l i t y l i t y m a t e r i a l sm a t e r i a l sm a t e r i a l sm a t e r i a l s

Carbon steel

Stainless steel

Advanced materials

titanium, duplex, inconel

s i z e ss i z e ss i z e ss i z e s Standard size range - 3/4” to 6”

Other sizes available

e n de n de n de n d c o n n e c t i o n s c o n n e c t i o n s c o n n e c t i o n s c o n n e c t i o n s Buttweld

Socketweld

BlueSky clamp connector

RF or RTJ flange

Special to suit application

d e s i g n o p t i o n sd e s i g n o p t i o n sd e s i g n o p t i o n sd e s i g n o p t i o n s Depending on the requirements of the specific application, BlueSky’s flexible piping connectors can be outfitted with a variety of options. Contact BlueSky for additional information or technical support for your application. Available design options include: � Purging � Injectable packing � Enhanced live loaded seal packing design � Seal monitoring ports

c o d e s & c o d e s & c o d e s & c o d e s & s t a n d a r d ss t a n d a r d ss t a n d a r d ss t a n d a r d s

Designed to meet the requirements of the following codes and standards

ASME Boiler and Pressure Vessel Code, Section VIII

ANSI B31.X

API 6A, 6H

NACE as required

4” Carbon Steel FlexBall


q u a l i t y & q u a l i t y & q u a l i t y & q u a l i t y & s e r v i c e s e r v i c e s e r v i c e s e r v i c e

Factory engineered, manufactured and tested within ISO 9000 registered quality program.

BlueSky’s significant experience and background ensures our customers of getting the best and most reliable equipment for their applications.

Pre-assembled and shop tested joints.

a p p l i c a t i o n sa p p l i c a t i o n sa p p l i c a t i o n sa p p l i c a t i o n s High temperature piping systems

Steam assisted gravity drainage (SAGD) systems

Steam piping systems

Thermal injection of oil well heads

Rotary digesters in paper mills (rotational movement)

Marine loading applications

3333 Joint Joint Joint Joint SystemSystemSystemSystem

Provides maximum capability to accommodate significant piping system movements.

This configuration is typical for SAGD applications.

Thermal CyclingThermal CyclingThermal CyclingThermal Cycling

FlexBalls are an effective way of accomodating expansion and contraction in piping systems due to thermal expansion at elevated operating temperatures.

Moving Piping or EquipmentMoving Piping or EquipmentMoving Piping or EquipmentMoving Piping or Equipment

FlexBalls and RotaBalls can be used to accommodate linear or rotational movements to ensure potential damage as a result of reactive forces imposed on the system is eliminated.

Settlement of Settlement of Settlement of Settlement of TanksTanksTanksTanks, Vessels , Vessels , Vessels , Vessels &&&& Equipment Equipment Equipment Equipment

FlexBalls can be used to accommodate equipment settlement during loading or over time to eliminate the potential of piping or equipment nozzles damage.

Pipe AlignmentPipe AlignmentPipe AlignmentPipe Alignment

FlexBalls can provide effective joining of improperly aligned or offset piping systems.

Angular FlexingAngular FlexingAngular FlexingAngular Flexing

Pivotal Pivotal Pivotal Pivotal MovemenMovemenMovemenMovemen

tttt


F l e x B a l l F e a t u r e sF l e x B a l l F e a t u r e sF l e x B a l l F e a t u r e sF l e x B a l l F e a t u r e s f l e x f l e x f l e x f l e x &&&& r o t a t i r o t a t i r o t a t i r o t a t i o no no no n

360o rotational degree of freedom

15 o to 30o of angular flex

R o t a B a l l F e a t u r e s R o t a B a l l F e a t u r e s R o t a B a l l F e a t u r e s R o t a B a l l F e a t u r e s

For applications which do not require angular flex or in which angular flex should be limited, the RotaBall joint is an excellent alternative for piping system designers. r o t a t i o nr o t a t i o nr o t a t i o nr o t a t i o n 360o rotational degree of freedom only o t h e ro t h e ro t h e ro t h e r same as FlexBall

Internally threaded retainer eliminates bending stress resulting in a smaller and more robust design

Hand-tightened retainer ring eliminates the need for special wrenches and high assembly torques

Metal/metal bearing surface for positive ball location and longer packing life

Field adjustable packing compression screws subjected only to packing loads

Internal Snap Ring prevents loosening of retainer during installation

Hardened alloy steel push ring evenly distributes packing compression

Inconel reinforced graphite packing prevents extrusion at high pressures

Dual flex stop evenly distributes over-flex stresses

Polished and chrome plated ball surface for smooth and predictable torques

Near-net forged casing for superior material properties

Positive stop precisely locates ball bearing surface providing a thermal gap and preventing the retainer from overtraveling thereby eliminating the possibility of locking up the ball

Dual tightly toleranced guide surfaces


F l e x B a l l a n d R o t a B a l l D I m e n s I o n s F l e x B a l l a n d R o t a B a l l D I m e n s I o n s F l e x B a l l a n d R o t a B a l l D I m e n s I o n s F l e x B a l l a n d R o t a B a l l D I m e n s I o n s

Up to 1500# ANSI Dimensions Weight

NPS A B C FlexBall RotaBall

Inches Inches Inches Lbs. Lbs.

1 3.00 4.25 2.333 4.7 4.7

2 5.38 6.87 3.46 20 21

3 7.63 9.75 4.83 54 58

4 10.50 12.88 6.44 143 153

6 13.60 14.75 7.46 268 287

8 * 16.00 15 7.56 326 374

* 8” FlexBall and RotaBall rated to 600# ANSI max.

a d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f o Please contact BlueSky for the following information which is available on request

Installation and maintenance instructions

Engineering technical reference information (Torque Data)


HEAD OFFICE & MANUFACTURINGHEAD OFFICE & MANUFACTURINGHEAD OFFICE & MANUFACTURINGHEAD OFFICE & MANUFACTURING 803 Barton Street Stoney Creek, ON Canada L8E 5G6 Toll Free. 1.866.643.5999 Tel. 905.643.9600 Fax. 905.643.5900

B

C

Ø A



Custom Pipe Fittings and EquipmentCustom Pipe Fittings and EquipmentCustom Pipe Fittings and EquipmentCustom Pipe Fittings and Equipment BlueSky Custom designed pipe fittings and equipment can be rapidly engineered, manufactured, tested, and registered to any national, international, and/or customer standards.

Some custom solutions include:Some custom solutions include:Some custom solutions include:Some custom solutions include: � High pressure filter incorporating BlueSky’s

Clamp Connector technology

� High pressure manway covers incorporating BlueSky’s Clamp Connector technology

� Inconel 625 instrumentation spool piece incorporating API and BlueSky components

� Custom flanges incorporating DIN 2696 sealing technology

� High pressure compact flanges incorporating BlueSky’s Clamp Connector technology

� Skid mounted piping systems and custom built units

316SS high pressure filter (10,000 psig)

Inconel 625 Instrumentation Spool Piece API 15,000 psig

BlueSky Advantages:BlueSky Advantages:BlueSky Advantages:BlueSky Advantages: � Rapid response, engineering and

manufacturing capabilities

� All products designed and registered to applicable regulatory and industry codes and standards





Wye FittingsWye FittingsWye FittingsWye Fittings A true Wye fitting Engineered for closed system instrumentation pigging configurations or wherever a smooth pipe branch is required.

Features include:Features include:Features include:Features include: � ANSI 150# to 2500# and beyond � NPS 3” to 8” � Smooth, extra long radius � Uniterrupted junctions free from sharp edges

and ovality permit unimpeded pig travel Material availability:Material availability:Material availability:Material availability: Made from block forgings, Wye fittings can be supplied in virtually any size material, from carbon steels to titanium or zirconimum.

End connections:End connections:End connections:End connections: Buttweld BlueSky Clamp Pipe Connector RF or RTJ Flange Special to suit application

6” 900# A350 LF2 Wye with clamp pipe connectors

Smooth blending of flow ports





L e n s R i n g L e n s R i n g L e n s R i n g L e n s R i n g F l a n g e sF l a n g e sF l a n g e sF l a n g e s a n d G a s k e t s a n d G a s k e t s a n d G a s k e t s a n d G a s k e t s

BlueSky’s lens ring flanges and gaskets are manufactured to meet the chemical industry's need for high quality, cost effective piping connectors with enhanced mechanical and sealing properties. Lens rings offer an alternative to the chemical industry for high pressure applications and services above standard ANSI 2500# rating limits.

s i z e ss i z e ss i z e ss i z e s & t y p e s & t y p e s & t y p e s & t y p e s Standard Nominal Pipe Size (NPS) size range - NPS 3/4” to NPS 6”

Weld neck, Slip-on, lap flange, stub and threaded flanges

Blind

Threaded

Custom configurations available on request

p r e s s u r ep r e s s u r ep r e s s u r ep r e s s u r e

t e m p e r a t u r et e m p e r a t u r et e m p e r a t u r et e m p e r a t u r e

r a t i n g sr a t i n g sr a t i n g sr a t i n g s

4000 SP-65 Standard Pressure – Temperature Ratings

Service Temperature (°F)

Maximum Pressure (in PSI)

-20 to 100 200 300

10,000 9,250 7,950

400 500 600

7,075 6,575 6,250

650 700 750

6,150 6,075 6,000

800 850

5,875 4,000

Hydrostatic Shell Test 15,000

m a t e r i a l sm a t e r i a l sm a t e r i a l sm a t e r i a l s FlangesFlangesFlangesFlanges

All ASME B16.5 Group 1 and Group 2 available

GasketsGasketsGasketsGaskets

Soft Iron

Low Carbon Steel

5% Cr - ½% Mo Steel

Type 410 Stainless Steel




Additional materials are available on request



MSS SP-65 High Pressure Chemical Industry Flanges for use with Lens Gaskets

ANSI

ASME

ASTM

Canadian Registration Numbers (CRNs)

a d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f o Custom designs are available on request

Please contact BlueSky for any additional information


b ab ab ab a ssss i c d i c d i c d i c d iiii mmmm eeee nnnn ssss iiii oooo nnnn ssss

Gasket Flange

NPS BG D M O B Y t BC

¾ 1

1 ½

0.49 0.68 1.05

1.12 1.62 2.00

0.62 0.75 0.75

5.12 5.88 7.00

0.48 0.64 0.98

2.88 3.00 3.38

1.12 1.25 1.38

4 x 3/4” studs on 3.50 BC 4 x 7/8” studs on 4.00 BC 4 x 1” studs on 4.88 BC

2 2 ½ 3

1.30 1.55 2.05

2.44 2.81 3.38

0.81 0.88 0.88

8.50 9.62 10.50

1.26 1.55 1.92

4.19 4.31 4.81

1.69 2.00 2.25

8 x 7/8” studs on 6.50 BC 8 x 1” studs on 7.50 BC

8 x 1-1/8” studs on 8.00 BC

4 5 6

2.55 3.18 3.80

4.00 4.94 5.75

0.94 1.06 1.06

12.25 14.75 15.50

2.50 3.12 3.74

5.12 6.44 7.06

2.62 3.19 3.56

8 x 1-1/4” studs on 9.50 BC 8 x 1-1/2” studs on 11.50 BC 12 x 1-3/8” studs on 12.50 BC

Notes: 1. All dimensions in inches and in accordance with MSS SP-65 2. Lens ring gaskets available with and without centering ring 3. Contact BlueSky for dimensions of special design flanges

BG D

M

BC B O

Y

t

Weld Neck Flange

Pipe & Threaded Flange

20°

Stub & Threaded Flange





AAAA P I P I P I P I H u b sH u b sH u b sH u b s , , , , C l a m p sC l a m p sC l a m p sC l a m p s a n d F l a n g e s a n d F l a n g e s a n d F l a n g e s a n d F l a n g e s

A P I h u b sA P I h u b sA P I h u b sA P I h u b s Type 16B flanges

Type 16BX hubs

A P I r i n g g a s k e t sA P I r i n g g a s k e t sA P I r i n g g a s k e t sA P I r i n g g a s k e t s R Ring Gaskets

RX Pressure Energized Ring Gaskets

BX Pressure Energized Ring Gaskets

A P I A P I A P I A P I f l a n g e sf l a n g e sf l a n g e sf l a n g e s Type 6B flanges

Type 6BX flanges

p r e s s u r e r a t i n g sp r e s s u r e r a t i n g sp r e s s u r e r a t i n g sp r e s s u r e r a t i n g s 2,000 psi

3,000 psi

5,000 psi

10,000 psi

15,000 psi

20,000 psi

Custom designs available on request

t e m p e r a t u r et e m p e r a t u r et e m p e r a t u r et e m p e r a t u r e to 250 °F

Custom designs available on request

s i z e ss i z e ss i z e ss i z e s Standard size range - 1 13/16” to 30”

e n d c o n n e c t i o n s e n d c o n n e c t i o n s e n d c o n n e c t i o n s e n d c o n n e c t i o n s

Weld neck

Blind flanges

Test flanges c/w NPT or API Pipe Thread connections

Threaded

Instrument



API SPECIFICATION 6A Specification for Wellhead and Christmas Tree Equipment

API 16A Specification for Specification for Drill Through Equipment

DNV as required

NACE as required

a d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f oa d d i t i o n a l i n f o Please contact BlueSky for any additional information




Terms and Conditions governing registration and the use of this certificate are defined in the contract between QUASAR and the Holder. Contact the certificate holder for further information related to the scope and boundaries of the registration.

3034E. adt/2.7 QUASAR, A Division of the CWB Group, 7250 West Credit Avenue, Mississauga, Ontario, Canada, L5N 5N1, Tel: 1-800-844-6790 / (905)-542-1312, Fax: (905) 542-1318, Web: www.cwbgroup.org

Registrar

Certificate of RegistrationCertificate of RegistrationCertificate of RegistrationCertificate of Registration

This is to certify that This is to certify that This is to certify that This is to certify that QUASAR has registered the Quality Management System of:has registered the Quality Management System of:has registered the Quality Management System of:has registered the Quality Management System of:

803 Barton St., Stoney Creek, ON L8E 5G6

to the Quality System Standato the Quality System Standato the Quality System Standato the Quality System Standard:rd:rd:rd:

ISO 9001:2008

Initial Registration

23 September 2004

Date of Issue

19 October 2009

Date of Expiry

23 September 2010

Certificate Number

Q2645

Scope: Design and development of engineered products focusing on specialized solutions for oil & gas,

refining, petro-chemical, chemical, power generation and mining.

Bulletin BPS-201 Revision 2.3 October 2004

TERMS AND CONDITIONS OF SALES 1. Acceptance: Acceptance of any offer to sell by BlueSky Process Solutions is limited to the Customer completely and exlusively accepting all terms and conditions hereof. The Sales Agreement constitutes the entire agreement between the parties and takes precedence over any and all previous verbal or written arrangements in connection with this Agreement. Any deletions, modifications, alterations or additions to the Terms herein shall be in writing and signed by an authorized representative of BlueSky and the Customer. Without limiting the foregoing, it is expressly acknowledged that any Customer document received (e.g. purchase order) are for order identification convenience only. Any and all provisions made by the Customer in connection herewith are expressly object to by BlueSky, waived by the Customer and made inapplicable, unless both parties expressly agree in writing to include such terms in this Agreement. 2. Confidentiality: The Customer shall safeguard, be responsible and hold in the strictest confidence all information furnished to them by BlueSky. This information shall include, without limitation, specifications, engineering information, drawings, pricing and terms. The information is deemed to be property of BlueSky and shall not be disclosed to any other company or person whether deemed as competition or otherwise without the prior written consent of BlueSky. 3. Price: Unless otherwise agreed to in writing by an authorized representative of BlueSky the following terms and conditions apply: 3.1 Unless otherwise stated, all prices are in Canadian dollars and are F.O.B. manufacturing facility. 3.2 The price does not include any taxes or charges imposed by law with respect to the sale, manufacture or service associated with any products is extra including, but not limited to all taxes, surcharges, duties, assessments, licenses, permissions, authorizations and other charges as may be required by any governing authority. 3.3 The price does not include charges for export packaging, processing, transportation documents, insurance, transportation, surcharges, customs duties, consular fees, government fees, installation, commissioning, and/or training. 3.4 All prices quoted are subject to change without notice in not accepted within thirty (30) days. 4. Payment Terms: Unless otherwise specified, all invoices are due and payable Net 30 days after the issue date of the invoice which will be issued upon shipment. All past due amounts arising hereunder or otherwise owing to BlueSky shall be subject to interest charges of eighteen (18) percent per annum. If default is made in the payment of any sums due to BlueSky and collection is made through an attorney and/or agency engaged by BlueSky, the Customer agrees to pay all reasonable and necessary Attorney’s Fees, Expenses, and Court Costs. 5. Delivery: Customer accepts that quoted delivery dates are tentatively only and, while every reasonable effort will be made to meet quoted deliveries, BlueSky assumes no liability whatsoever for damages arising out of the failure to deliver the goods described herein on the dates stated. Any delays in delivery shall not give the Customer the right to cancel the order. Title to and risk of damage or loss of goods shall pass to the Customer ex-works, point of manufacture warehouse. BlueSky does not guarantee against damage, rust or deterioration in transit, unless otherwise agreed to in writing by an authorized representative of BlueSky. 6. Credit: This sale, unless for cash, cash in advance or COD is subject to approval by the credit department of BlueSky. If the credit rating of the Customer becomes unsatisfactory in the opinion of BlueSky prior to delivery of the merchandise covered by the order, the contract may be cancelled by BlueSky. If the Customer fails to fullfill any of the terms of the purchase agreed upon in connection with this or any other order, BlueSky may defer delivery until compliance therewith is made, or at its option may cancel the contract. 7. Warranty of Products Manufactured by BlueSky: BlueSky warrants that all products manufactured by BlueSky are free of defects of material and workmanship for a period of four (4) year from the date of shipment, providing that the products are not altered and are installed, used, and maintained properly in the specified application. The Customer shall give written notice to BlueSky of any defects within thirty (30) days of their discovery and shall provide a report detailing the defects. BlueSky reserves the right to require prepaid return of the allegedly defective product and that BlueSky may be afforded a reasonable opportunity to examine the product and to investigate the claimed defect to establish a warranty claim. BlueSky will, at its option, repair, replace, or refund the purchase price paid for the product upon return to BlueSky. BlueSky will not be responsible for any work or repair made by others other than BlueSky without prior written consent by an authorized representative of BlueSky. BlueSky shall be, in no event, liable for damages beyond the price paid by the Customer for such defective product and shall not be liable for any incidental or consequential damages whatsoever. BlueSky in not responsible for any charges for transportation or third party services in connection with the investigation, replacement or repair of defective products. 8. Products Manufactured By Others: As to any product or item manufactured by others (whether sold separately hereunder or incorporated into another product sold hereunder), BlueSky agrees only to present the Customer's claim with respect to defects to the manufacturer for adjustment, and the Customer agrees that the liability of BlueSky shall not exceed any adjustment with respect to which such manufacturer accepts responsibility. A copy of the warranty given by each manufacturer of any product sold hereunder has either been furnished to the Customer or is available to the Customer upon request to BlueSky. In this connection, each manufacturer whose products are resold by BlueSky are sold under a limited warranty and no such manufacturer makes any warranty or guarantee, expressed or implied, as to merchantability, fitness, design, performance, capacity, or efficiency of any product sold and provides that no claim for labour, transportation, special, indirect or consequential damages will be allowed. 9. Limited Warranties Exclusive: All limited warranties included in this document are in lieu of all other warranties, expressed or implied and by acceptance hereof, the Customer agrees that there is no implied or expressed warranty by BlueSky or by any other as to the fitness for particular use, merchantability, capacity, or efficiency of any products sold, and that there are no oral or implied additional warranties made in connection with any sale based hereon. No modification or addition to this agreement with respect to warranty of BlueSky, either before or after contract of sale, shall be made except in writing and signed by an authorized representative of BlueSky. 10. Agreement To Limit Warranties On Resale: By acceptance hereof, the Customer covenants and agrees that in the event any products purchased hereunder are resold, either in their original form or as a component of another product or system, the limited warranties provision set forth above will be included in all sales documents by which the Customer resells any of such products. In all such cases, the sales documents by which a purchaser from the Customer purchases or accepts delivery of the products sold hereunder will include such limited warranties and prior to any such sale or delivery an authorized representative of the subsequent purchaser will be made aware of the limitations on the warranty of BlueSky or other manufacturer of the products and that the disclaimers of BlueSky apply to the resale of such products. The Customer agrees to indemnify and hold harmless BlueSky from any loss, claim or damage, including attorney's fees and expenses, resulting from a breach of the foregoing covenant. 11. Liability: The Customer agrees that if BlueSky should be found liable for loss or damage due to a failure of service or equipment in any respect whatsoever, BlueSky’s liability, whether based on breach of warranty, breach of contract, tort, strict liability or otherwise, shall be limited to its warranty obligation, but in no event shall exceed the purchase price paid for the product. In the event that the defective products or parts are not wholly of BlueSky manufacture, BlueSky’s liability shall be limited exclusively to the extent of BlueSky’s recovery from the manufacturer of such products or parts. Further, the provisions of these terms shall apply if loss or damage, irrespective of cause or origin, results directly or indirectly to persons or property, from performance or non-performance of the obligations imposed by this Agreement or from negligence, active or otherwise, of BlueSky, its agents, assigns or employees. In no event shall BlueSky be liable for damages arising from delays, loss of use or of profits or for other incidental or consequential damages of any kind, including but not limited to, pollution, spillage or discharge, blow-out, seepage, or any other uncontrolled flow of process substances. 12. Subrogation: The Customer hereby releases, discharges and agrees to hold BlueSky harmless from any claims, liabilities, damages, losses or expenses arising from or caused by any hazard covered by insurance, whether said claim is made by the Customer, its agents, insurance company, or by any other parties claiming under or through the Customer. The Customer agrees to indemnify BlueSky against, defend and hold BlueSky harmless from any liability, loss or damage, including costs or attorney’s fees which BlueSky may incur as a result of any action or subrogation which may be brought against BlueSky by an insurer, insurance company, its agents or assigns. 13. Cancellation or Rescheduling of Orders: Orders placed with and accepted by BlueSky may not be cancelled except with BlueSky's written consent and will be subject to cancellation charges in the line with the extent of progress and/or completion of the order. No products may be returned for credit, exchange, or replacement except with prior written approval by an authorized representative of BlueSky. BlueSky is not obligated to accept a request from the Customer to delay shipment. Additional charges for delays may apply and the order price will be adjusted to include if BlueSky accepts the rescheduling. 14. Product Design Changes: BlueSky reserves the right to change or modify the design, specification and method of manufacturing of any of its products without any obligation to furnish the modifications to products previously or subsequently sold. 15. Forbearance - No Waiver: Forbearance or failure of BlueSky to enforce any of the above conditions or to exercise any right accruing from any default of the Customer shall not affect or impair BlueSky’s rights should such default continue, or is the case of any subsequent default of the Customer, nor shall such forbearance or failure be deemed a waiver of BlueSky's rights in the case of other or future defaults by the Customer. 16. Force Majeure: BlueSky shall not be responsible for any delay or failure to make delivery which is occasioned by causes beyond its control, including but not restricted to Fires, Floods, Strikes, Labor Disputes, Accidents, Embargoes, Delays in Transportation, Car, Fuel, Material or Labor Shortages, Failure to obtain delivery from Manufacturers or Subcontractors, or by Ruling, Regulation or Law of any Governmental Bureau or Agency. Delays so caused shall not release the Customer from his obligation to accept and pay for goods. 17. Governing Law 17.1 The validity, interpretation and performance of this Agreement shall be governed by the laws of the province of Ontario, Canada and any dispute arising hereunder shall be referred to the courts of Ontario. 17.2 The invalidity of any part of the Terms and Conditions or any provision or any part thereof shall not affect the validity or enforceability of and other term, condition and/or provision. 17.3 The Terms and Conditions set contained herein shall not be affected by any prior waiver or modification made previously or subsequently. 18. Commercial General Liability Insurance: BlueSky agree to carry and maintain no less than $1,000,000 of Commercial General Liability Insurance including bodily injury, property damage, personal injury, products and completed operations, broad form property damage, contractual liability, cross liability/severability of interests. Coverage is provided on a claims made basis. Sitework Provisions: In addition to the foregoing paragraphs, the following provisions shall also apply to any and all services performed by Seller’s personnel at the Buyer’s designated location. Applicable rates will be charged for Sitework based on the Seller’s Service Rate Sheet in affect at the time the service is performed, unless otherwise agreed in writing by the Seller. 19. Safety: Buyer shall ensure that Seller’s personnel are not exposed to unreasonable hazards on or in the vicinity of the worksite. Buyer shall be responsible for initiating, maintaining, and supervising all safety precautions and programs in connection with the worksite. Seller shall ensure that Seller’s personnel will comply with the Buyer’s documented safety regulations provided to the Seller while on the worksite. Seller shall ensure that Seller’s personnel are provided with basic safety training for the normal work environment. Site specific training shall be provided at the Buyer’s expense. 20. Hazardous Locations: Seller reserves the right to refuse to dispatch personnel to worksites threatened by warfare or other unsafe conditions as determined by the Seller’s management. 21. Maximum Time on Worksite: Seller reserves the right to replace personnel after three weeks on the worksite at the Buyer’s expense. 22. Communications Access: Buyer shall provide at no cost to Seller unlimited access to telephone, fax and data transmission lines to the Seller’s personnel on worksite for communicating with the Seller’s office for purposes associated with the required work.

Product Bulletin BPS-202 Revision 2.1 November 2004

P a r t i a l C u s t o m e r s a n d A p p r o v a l s L i s t O i l , G a s & R e f i n i n g

O n s h o r e / O f f s h o r e

O i l S a n d s / U p g r a d i n g

S A G D

Canadian Natural Resources Limited (CNRL)

CononcoPhillips

Deer Creek Energy Limted

East Coast Drilling Partnership (ECDP)

EnCana

EnCana

Husky Energy

Husky Energy

Husky Energy

Husky Energy

Husky Energy

Husky Energy

Opti Canada

Nexen

Petro-Canada – Terra Nova

Solex Development Corporation

Primrose, AB

Kerrobert, SK

Calgary, AB

St. John’s, NFLD

Christina Lake, AB

Foster Creek, AB

Lloydminster, SK

Rainbow Lake, AB

Blackstone, AB

Moose Mountain, AB

British Columbia

Pike’s Peak, SK

Long Lake

Long Lake

Newfoundland

Alberta

C h e m i c a l &

P e t r o – C h e m i c a l DuPont Canada

InVista

Nova Chemicals

Praxair

Maitland, ON

Maitland, ON

Sarnia, ON

Oakville, ON

P o w e r & N u c l e a r Atomic Energy of Canada Ltd.

Nova Scotia Power

OPG / Praxair

Chalk River, ON

Nova Scotia

Ontario

E n g i n e e r i n g

C o n s u l t a n t s

Bar Engineering

Bower Damberger Rolseth Engineering (BDR)

Colt Engineering

Fluor Corporation

IMV Projects

Projex Technologies Ltd.

SNC Lavalin

Tartan Engineering

Tecsar

Lloydminster, AB

Calgary, AB

Calgary, AB

Calgary, AB

Calgary, AB

Calgary, AB

Calgary, AB

Calgary, AB

Sarnia, AB

O r i g i n a l E q u i p m e n t

M a n u f a c t u r e r s (O E M)

Century Valve

CE Franklin

Hooper Welding

KNM

Kobe Steel

Midrex Technologies

National Oilwell

NATCO Canada

Reliance

TIW Western

TurboSonic Inc.

Universal Industries

Zimco

Calgary, AB

Calgary, AB

Oakville, ON

Malaysia & Asia Pacific

Japan

Charlotte, NC USA

Alberta

Edmonton, AB

Alberta

Calgary, AB

Waterloo, ON

Lloydminster, AB,

Calgary, AB

R e g u l a t o r y &

A c c r e d i t e d

Canadian Registration Numbers (CRNs)

ISO 9001:2000

P I P E D A T A C a r b o n a n d S t a i n l e s s S t e e l

Steel NPS (in)

OD (in) Iron

Pipe Size

Sched. Stain-less Steel

Sched.

Wall Thick. (in)

ID (in)

Area of

Metal (in2)

Volume (ft2 / ft)

Moment of

Inertia I (in4)

Weight of

Pipe (lbs/ft)

Weight of

Water (lbs/ft)

External Surface (ft2 / ft)

Section Modulus (2I/OD)

10S .049 .307 .0548 .00051 .00088 .19 .032 .106 .00437 STD 40 40S .068 .269 .0720 .00040 .00106 .24 .025 .106 .00523 1/8 0.405 XXS 80 80S .095 .215 .0925 .00025 .00122 .31 .016 .106 .00602

10S .065 .410 .0970 .00091 .00279 .33 .057 .141 .01032 STD 40 40S .088 .364 .1250 .00072 .00331 .42 .045 .141 .01227 1/4 0.540 XS 80 80S .119 .302 .1574 .00050 .00377 .54 .031 .141 .01395 10S .065 .545 .1246 .00162 .00586 .42 .101 .178 .01736

STD 40 40S .091 .493 .1670 .00133 .00729 .57 .083 .178 .02160 3/8 0.675 XS 80 80S .126 .423 .2173 .00098 .00862 .74 .061 .178 .02554 5S .065 .710 .1583 .00275 .01197 .54 .172 .220 .02849 10S .083 .674 .1974 .00248 .01431 .67 .155 .220 .03407

STD 40 40S .109 .622 .2503 .00211 .01709 .85 .132 .220 .04069 XS 80 80S .147 .546 .3200 .00163 .02008 1.09 .102 .220 .04780 160 .187 .466 .3836 .00118 .02212 1.31 .074 .220 .05267

1/2 .840

XXS .294 .252 .5043 .00035 .02424 1.71 .022 .220 .05772 5S .065 .920 .2011 .00462 .02450 .69 .228 .275 .04667 10S .083 .884 .2521 .00426 .02969 .86 .266 .275 .05655

STD 40 40S .113 .824 .3326 .00371 .03704 1.13 .231 .275 .07055 XS 80 80S .154 .742 .4335 .00300 .04479 1.47 .188 .275 .08531 160 .219 .612 .5698 .00206 .05269 1.94 .128 .275 .10036

3/4 1.050

XXS .308 .434 .7180 .00103 .05792 2.44 .064 .275 .11032 5S .065 1.185 .2553 .00766 .04999 .87 .478 .344 .07603 10S .109 1.097 .4130 .00656 .07569 1.40 .409 .344 .11512

STD 40 40S .133 1.049 .4939 .00600 .08734 1.68 .375 .344 .1328 XS 80 80S .179 .957 .6388 .00499 .1056 2.17 .312 .344 .1606 160 .250 .815 .8365 .00362 .1251 2.84 .230 .344 .1903

1 1.315

XXS .358 .599 1.0760 .00196 .1405 3.66 .122 .344 .2136 5S .065 1.530 .3257 .01277 .1038 1.11 .797 .435 .1250 10S .109 1.442 .4717 .01134 .1605 1.81 .708 .435 .1934

STD 40 40S .140 1.380 .6685 .01040 .1974 2.27 .649 .435 .2346 XS 80 80S .191 1.278 .8815 .00891 .2418 3.00 .555 .435 .2913 160 .250 1.160 1.1070 .00734 .2839 3.76 .458 .435 .3421

1¼ 1.660

XXS .382 .896 1.534 .00438 .3411 5.21 .273 .435 .4110 5S .065 1.770 .3747 .01709 .1579 1.28 1.066 .497 .1662 10S .109 1.682 .6133 .01543 .2468 2.09 .963 .497 .2598

STD 40 40S .145 1.610 .7995 .01414 .3099 2.72 .882 .497 .3262 XS 80 80S .200 1.500 1.068 .01225 .3912 3.63 .765 .497 .4118 160 .281 1.338 1.429 .00976 .4824 4.86 .608 .497 .5078

1½ 1.900

Xxs .400 1.100 1.885 .00660 .5678 6.41 .42 .497 .5977 5S .065 2.245 .4717 .02749 .3149 1.61 1.72 .622 .2652 10S .109 2.157 .7760 .02538 .4992 2.64 1.58 .622 .4204

STD 40 40S .154 2.067 1.075 .02330 .6657 3.65 1.45 .622 .5606 XS 80 80S .218 1.939 1.477 .02050 .8679 5.02 1.28 .622 .7309 160 .344 1.687 2.190 .01556 1.162 7.46 .97 .622 .979

2 2.375

XXS .436 1.503 2.656 .01232 1.311 9.03 .77 .622 1.104 5S .083 2.709 .7280 .04002 .7100 2.48 2.50 .753 .4939 10S .120 2.635 1.039 .03787 .9873 3.53 2.36 .753 .6868

STD 40 40S .203 2.469 1.704 .03322 1.530 5.79 2.07 .753 1.064 XS 80 80S .276 2.323 2.254 .02942 1.924 7.66 1.87 .753 1.339 160 .375 2.125 2.945 .02463 2.353 10.01 1.54 .753 1.638

2½ 2.875

XXS .552 1.771 4.028 .01710 2.871 13.69 1.07 .753 1.997 5S .083 3.334 .8910 .06063 1.301 3.03 3.78 .916 .7435 10S .120 3.260 1.274 .05796 1.822 4.33 3.62 .916 1.041

STD 40 40S .216 3.068 2.228 .05130 3.017 7.58 3.20 .916 1.041 XS 80 80S .300 2.900 3.016 .04587 3.894 10.25 2.86 .916 1.724 160 .438 2.624 4.205 .03755 5.032 14.32 2.35 .916 2.876

3 3.500

XXS .600 2.300 5.466 .028885 5.993 18.58 1.80 .916 3.424

P I P E D A T A c o n t i n u e d Steel NPS

(in) OD (in) Iron

Pipe Size


Sched.

Wall Thick. (in)

ID (in)

Area of

Metal (in2)

Volume (ft2 / ft)

Moment of

Inertia I (in4)

Weight of

Pipe (lbs/ft)

Weight of

Water (lbs/ft)



5S .083 3.834 1.021 .08017 1.960 3.48 5.00 1.047 .9799 10S .120 3.760 1.463 .07711 2.755 4.97 4.81 1.047 1.378

STD 40 40S .226 3.548 2.680 .06870 4.788 9.11 4.29 1.047 2.394 3½ 4.000

XS 80 80S .318 3.364 3.678 .06170 6.280 12.50 3.84 1.047 3.140 5S .083 4.334 1.152 .10245 2.810 3.92 6.39 1.178 1.249 10S .120 4.260 1.651 .09898 3.963 5.61 6.18 1.178 1.761

STD 40 40S .237 4.026 3.714 .0884. 7.233 10.79 5.50 1.178 3.214 XS 80 80S .337 3.826 4.407 .07986 9.610 14.98 4.98 1.178 4.271 120 .438 3.624 5.595 .0716 11.65 19.00 4.47 1.178 5.178 160 .531 3.438 6.621 .0645 13.27 22.51 4.02 1.178 5.898

4 4.500

XXS .674 3.152 8.101 .0542 15.28 27.54 3.38 1.178 6.791 5S .109 5.345 1.868 .1558 6.947 6.36 9.72 1.456 2.498 10S .134 5.295 2.285 .1529 8.425 7.77 9.54 1.456 3.029

STD 40 40S .258 5.047 4.300 .1390 15.16 14.62 8.67 1.456 5.451 XS 80 80S .375 4.813 6.112 .1263 20.67 20.78 7.88 1.456 7.431 120 .500 4.563 7.953 .1136 25.73 27.04 7.09 1.456 9.250 160 .625 4.313 9.696 .1015 30.03 32.96 6.33 1.456 10.796

5 5.563

XXS .750 4.063 11.340 .0901 33.63 38.55 5.61 1.456 12.090 5S .109 6.407 2.231 .2239 11.85 7.60 13.97 1.734 3.576 10S .134 6.357 2.733 .2204 14.40 9.29 13.75 1.734 4.346

STD 40 40S .280 6.065 5.581 .2006 28.14 18.97 12.51 1.734 8.496 XS 80 80S .432 5.761 8.405 .1810 40.49 28.57 11.29 1.734 12.22 120 .562 5.501 10.70 .1650 49.61 36.39 10.30 1.734 14.98 160 .719 5.187 13.32 .1469 58.97 45.35 9.16 1.734 17.81

6 6.625

XXS .864 4.897 15.64 .1308 66.33 53.16 8.16 1.734 20.02 5S .109 8.407 2.916 .3855 26.44 9.93 24.06 2.258 6.131 10S .148 8.329 3.941 .3784 35.41 13.40 23.61 2.258 8.212 20 .250 8.125 6.57 .3601 57.72 22.36 22.47 2.258 13.39 30 .277 8.071 7.26 .3553 63.35 24.70 22.17 2.258 14.69

STD 40 40S .322 7.981 8.40 .3474 72.49 28.55 21.70 2.258 16.81 60 .406 7.813 10.48 .3329 88.73 35.64 20.77 2.258 20.58

XS 80 80S .500 7.625 12.76 .3171 105.7 43.39 78 2.258 24.51 100 .594 7.437 14.96 .3018 121.3 50.95 18.83 2.258 28.14 120 .719 7.187 17.84 .2819 140.5 60.71 17.59 2.258 32.58 140 .812 7.001 19.93 .2673 153.7 67.76 16.68 2.258 35.65

XXS .875 6.875 21.30 .2578 162.0 72.42 16.10 2.258 37.56

8 8.625

160 .906 6.813 21.97 .2532 165.9 74.69 15.80 2.258 38.48 5S .134 10.482 4.36 .5992 63.0 15.19 37.39 2.814 11.71 10S .165 10.420 5.49 .5922 76.9 18.65 36.95 2.814 14.30 20 .250 10.250 8.24 .5731 113.7 28.04 35.76 2.814 21.15 30 .307 10.316 10.07 .5603 137.4 34.24 34.96 2.814 25.57

STD 40 40S .365 10.020 11.90 .5475 160.7 40.48 34.20 2.814 29.90 XS 60 80S .500 9.750 16.10 .5185 212.0 54.74 32.35 2.814 39.43 80 .594 9.562 18.92 .4989 244.8 64.43 31.13 2.814 45.54 100 .719 9.312 22.63 .4732 286.1 77.03 29.53 2.814 53.22 120 .844 9.062 26.24 .4481 324.2 89.29 27.96 2.814 60.32

XXS 140 1.000 8.750 30.63 .4176 367.8 104.1 26.06 2.814 68.43

10 10.750

160 1.125 8.500 34.02 .3941 399.3 115.6 24.59 2.814 74.29 5S .156 12.438 6.17 .8438 122.4 20.98 52.65 3.338 19.2 10S .180 12.390 7.11 .8373 140.4 24.17 52.25 3.338 22.0 20 .250 12.250 9.82 .8185 191.8 33.38 51.07 3.338 30.2 30 .330 12.090 12.87 .7972 248.4 43.77 49.74 3.338 39.0

STD 40S .375 12.000 14.58 .7854 279.3 49.56 49.00 3.338 43.8 40 .406 11.938 15.77 .7773 300.3 53.52 48.50 3.338 47.1

XS 80S .500 11.750 19.24 .7528 361.5 65.42 46.92 3.338 56.7 60 .562 11.626 21.52 .7372 400.4 73.15 46.00 3.338 62.8 80 .688 11.374 26.03 .7058 475.1 88.63 44.04 3.338 74.6 100 .884 11.062 1.53 .667 561.6 107.32 41.66 3.338 88.1

XXS 120 1.000 10.750 36.91 .6303 641.6 125.49 39.33 3.338 100.7 140 1.125 10.500 41.08 .6013 700.5 139.67 37.52 3.338 109.9

12 12.75

160 1.312 10.126 47.14 .5592 781.1 160.27 34.89 3.338 122.6


(in) OD (in) Iron

Pipe Size


Sched.

Wall Thick. (in)

ID (in)

Area of

Metal (in2)

Volume (ft2 / ft)

Moment of

Inertia I (in4)

Weight of

Pipe (lbs/ft)

Weight of

Water (lbs/ft)



5S .156 13.688 6.78 1.0219 162.6 23.07 63.77 3.665 23.2 10S .188 13.624 8.16 1.0124 194.6 27.73 63.17 3.665 27.8 10 .250 13.500 10.80 .9940 255.3 36.71 62.03 3.665 36.6 20 .312 13.376 13.42 .9758 314.4 45.61 60.89 3.665 45.0

STD 30 .375 13.250 16.05 .9575 372.8 54.57 59.75 3.665 53.2 40 .438 13.124 18.66 .9394 429.1 63.44 58.64 3.665 61.3

XS .500 13.000 21.21 .9217 483.8 72.09 57.46 3.665 69.1 60 .594 12.812 24.98 .8956 562.3 85.05 55.86 3.665 80.3 80 .750 12.500 31.22 .8522 678.3 106.13 53.18 3.665 98.2 100 .938 12.124 38.45 .8020 824.4 130.85 50.04 3.665 117.8 120 1.094 11.812 44.32 .7612 929.6 150.79 47.45 3.665 132.8 140 1.250 11.500 50.07 .7213 1027.0 170.28 45.01 3.665 146.8

14 14.00

160 1.406 11.188 55.63 .6827 1117.0 189.11 42.60 3.665 159.6 5S .165 15.670 8.21 1.3393 257.3 27.90 83.57 4.189 32.2 10S .188 15.624 9.34 1.3314 291.9 31.75 83.08 4.189 36.5 10 .250 15.500 12.37 1.3103 383.7 42.05 81.74 4.189 48.0 20 .312 15.376 15.38 1.2895 473.2 52.27 80.50 4.189 59.2

STD 30 .375 15.250 18.41 1.2684 562.1 62.58 79.12 4.189 70.3 XS 40 .500 15.000 24.35 1.2272 731.9 82.77 76.58 4.189 91.5 60 .656 14.688 31.62 1.1766 932.4 107.50 73.42 4.189 116.6 80 .844 14.312 40.14 1.1175 1155.8 136.61 69.73 4.189 144.5 100 1.031 13.938 48.48 1.0596 1364.5 164.82 66.12 4.189 170.5 120 1.219 13.562 56.56 1.0035 1555.8 192.43 62.62 4.189 194.5 140 1.438 13.124 65.78 .9394 1760.3 223.64 58.64 4.189 220.0

16 16.00

160 1.594 12.812 72.10 .8956 1893.5 245.25 55.83 4.189 236.7 5S .165 17.670 9.25 1.7029 367.6 31.43 106.26 4.712 40.8 10S .188 17.624 1.6941 417.3 35.76 105.71 4.172 46.4 10 .250 17.500 13.94 1.6703 549.1 47.39 104.21 4.712 61.1 20 .312 17.376 17.34 1.6467 678.2 58.94 102.77 4.712 75.5

STD .375 17.250 20.76 1.6230 806.7 70.59 101.18 4.712 89.6 30 .438 17.124 24.17 1.5990 930.3 82.15 99.84 4.172 103.4

XS .500 17.00 27.49 1.5763 1053.2 93.45 98.27 4.712 117.0 40 .562 16.876 30.79 1.5533 1171.5 104.67 96.93 4.712 130.1 60 .750 16.500 40.64 1.4849 1514.7 138.17 92.57 4.712 168.3 80 .938 16.124 50.23 1.4183 1833.0 170.92 88.50 4.712 203.8 100 1.156 15.688 61.17 1.3423 2180.0 207.96 83.76 4.712 242.3 120 1.375 15.250 71.81 1.2684 2498.1 244.14 79.07 4.712 277.6 140 1.562 14.876 80.66 1.2070 2749.0 274.22 75.35 4.712 305.5

18 18.00

160 1.781 14.438 90.75 1.1369 3020.0 308.50 70.88 4.712 335.6 5S .188 19.624 11.70 2.1004 574.2 39.78 131.06 5.236 57.4 10S .218 19.564 13.55 2.0876 662.8 46.06 130.27 5.236 66.3 10 .250 19.500 15.51 2.0740 765.4 52.73 129.42 5.236 75.6

STD 20 .375 19.250 23.12 2.0142 1113.0 78.60 125.67 5.236 111.3 XS 30 .500 19.000 30.63 1.9690 1457.0 104.13 122.87 5.236 145.7 40 .594 18.812 36.15 1.9305 1703.0 123.11 120.46 5.236 170.4 60 .812 18.376 48.95 1.8417 2257.0 166.40 114.92 5.236 225.7 80 1.031 17.938 61.44 1.7550 2772.0 208.87 109.51 5.236 277.1 100 1.281 17.438 75.33 1.6585 3315.2 256.10 103.39 5.236 331.5 120 1.500 17.000 87.18 1.5762 3754.0 296.37 98.35 5.236 375.5 140 1.750 16.500 100.33 1.4849 4216.0 341.09 92.66 5.236 421.7

20 20.00

160 1.969 16.062 111.49 1.4074 4585.5 379.17 87.74 5.236 458.5 5S .188 21.624 12.88 2.5503 766.2 43.80 159.14 5.760 69.7 10S .218 21.564 14.92 2.5362 884.8 50.71 158.26 5.760 80.4 10 .250 21.500 17.08 2.5212 1010.3 58.07 157.32 5.760 91.8

STD 20 .375 21.250 25.48 2.4629 1489.7 86.61 153.68 5.760 135.4 XS 30 .500 21.000 33.77 2.4053 1952.5 114.81 150.09 5.760 117.5 60 .875 20.250 58.07 2.2365 3244.9 197.41 139.56 5.760 295.0 80 1.125 19.75 73.78 2.1275 4030.4 250.81 132.76 5.760 366.4 100 1.375 19.25 89.09 2.0211 4758.5 302.88 126.12 5.760 432.6 120 1.625 18.75 104.02 1.9175 5432.0 353.61 119.65 5.760 493.8 140 1.875 18.25 118.55 1.8166 6053.7 403.00 113.36 5.760 550.3

22 22.00

160 2.125 17.75 132.68 1.7184 6626.4 451.06 107.23 5.760 602.4


(in) OD (in) Iron

Pipe Size


Sched.

Wall Thick. (in)

ID (in)

Area of

Metal (in2)

Volume (ft2 / ft)

Moment of

Inertia I (in4)

Weight of

Pipe (lbs/ft)

Weight of

Water (lbs/ft)



5S .218 23.564 16.29 3.0285 1151.6 55.37 188.98 6.283 96.0 10 10S .250 23.500 18.65 3.0121 1315.4 63.41 187.95 6.283 109.6

STD 20 .375 23.250 27.83 2.9483 1942.0 94.62 183.95 6.283 161.9 XS .500 23.000 36.91 2.8853 2549.5 125.49 179.87 6.283 212.5 30 .562 22.876 41.39 2.8542 2843.0 140.68 178.09 6.283 237.0 40 .688 22.624 50.31 2.7921 3421.3 171.29 174.23 6.283 285.1 60 .969 22.062 70.04 2.6552 4652.8 238.35 165.52 6.283 387.7 80 1.219 21.562 87.17 2.5362 5672.0 296.58 158.26 6.283 472.8 100 1.531 20.938 108.07 2.3911 6849.9 367.39 149.06 6.283 570.8 120 1.812 20.376 126.31 2.2645 7825.0 429.39 141.17 6.283 652.1 140 2.062 19.876 142.11 2.1547 8625.0 483.12 134.45 6.283 718.9

24 24.00

160 2.344 19.312 159.41 2.0346 9455.9 542.13 126.84 6.283 787.9 10 .312 25.376 25.18 3.5122 2077.2 85.60 219.16 6.806 159.8

STD .375 25.250 30.19 3.4774 2478.4 102.63 216.99 6.806 190.6 26 26.00 XS 20 .500 25.000 40.06 3.4088 3257.0 136.17 212.71 6.806 250.5 10 .312 27.376 27.14 4.0876 2601.0 92.26 255.07 7.330 185.8

STD .375 27.250 32.54 4.0501 3105.1 110.64 252.73 7.330 221.8 XS 20 .500 27.000 43.20 3.9761 4084.8 146.85 248.11 7.330 291.8 28 28.00

30 .625 26.750 53.75 3.9028 5037.7 182.73 243.53 7.330 359.8 5S .250 29.500 23.37 4.7465 2585.2 79.43 296.18 7.854 172.3 10 10S .312 29.376 29.10 4.7067 3206.3 98.93 293.70 7.854 213.8

STD .375 29.250 34.90 4.6664 3829.4 118.65 291.18 7.854 255.3 XS 20 .500 29.000 46.34 4.5869 5042.2 157.53 286.22 7.854 336.1

30 30.00

30 .625 28.750 57.68 4.5082 6224.0 196.08 281.31 7.854 414.9 10 .312 31.376 31.06 5.3694 3898.9 105.59 335.05 8.378 243.7

STD .375 31.250 37.26 5.3263 4658.5 126.66 332.36 8.378 291.2 XS 20 .500 31.000 49.48 5.2414 6138.6 168.21 327.06 8.378 383.7 30 .625 30.750 61.60 5.1572 7583.4 209.43 321.81 8.378 474.0

32 32.00

40 .688 30.624 67.68 5.1151 8298.3 230.08 319.18 8.378 518.6 10 .344 33.312 36.37 6.0524 5150.5 123.65 377.67 8.901 303.0

STD .375 33.250 39.61 6.0299 5599.3 134.67 376.27 8.901 329.4 XS 20 .500 33.000 52.62 5.9396 7383.5 178.89 370.63 8.901 434.3 30 .625 32.750 65.53 5.8499 9127.6 222.78 365.03 8.901 536.9

34 34.00

40 .688 32.624 72.00 5.8050 9991.6 244.77 362.23 8.901 587.7 10 .312 35.376 34.98 6.8257 5569.5 118.92 425.92 9.425 309.4

STD .375 35.250 41.97 6.7771 6658.9 142.68 422.89 9.425 369.9 XS 20 .500 35.000 55.76 6.6813 8786.2 189.57 416.91 9.425 488.1 30 .625 34.750 69.46 6.5862 10868.4 236.13 417.22 9.425 603.8

36 36.00

40 .750 34.500 83.06 6.4918 12906.1 282.35 405.09 9.425 717.0 Notes: 1. Pipe sizes, wall thicknesses and weights extracted from ANSI B36.10 and B36.19.

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Reliable. Innovative. Advanced. - Stevens · PDF fileElbows, Laterals, API 16A FLEXBALLJOINT A high-pressure ball joint engineered to ... incorporating API and BlueSky components •Custom