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René van der Meer Océ R&D RapidPro-2019
René van der Meer Océ R&D RapidPro-2019
R4 - Public 2
3D Printing revolution; Stephen Nigro, President 3D Printing; HP Innovation Journal 2017 Leonardo da Vinci, “Town plan of Imola,” 1502. (Public domain via Wikimedia Commons)
René van der Meer Océ R&D RapidPro-2019
Océ history of printing
3 R4 - Public
2018 Océ Touchstone
Océ Touchstone enables to print multiple layers using an Océ Arizona flatbed printer. Find out more
2017
Océ Colorado 1640 64″ roll-to-roll printer with UVgel echnology and wide format graphic arts controller introduced.
Océ Colorado 1640 Project EIGER kicks off
Van Gogh 3D reproduction
2014
Find out more
2013 Océ fully integrated into Canon
2002 Océ Arizona T220
First flatbed printer UV curable inkjet Elevated printing
2001 Océ CPS700
At CeBIT 2001, Océ introduced a self-developed colour printer/copier using an unique technology with 7 Direct Imaging Process drums
Océ 9800 with Copy Press introduced. Océ’s first digital printer.
1995 Océ 9800
1996 Océ 3165
Mid-volume copier/printer (62 images/min). Features Océ’s award-winning Copy Press and Image Logic™ technologies.
1973 Océ 1700
An endless master belt brought a new revolutionary, high quality and reliable technology.
Blueprint
The company entered the copier market with blueprint paper developed Frans van der Grinten.
1919 1877
Manufacture of butter coloring
1891
Colorwave 600
2009
The Océ ColorWave 600 is the world’s first color toner wide format printer using Océ CrystalPoint technology.
René van der Meer Océ R&D RapidPro-2019
Printing technologies at Océ
4
Piezo print heads • High temperature, broad viscosity range • Multi Material capability • Reliability: PAINt fast nozzle failure detection • Integrated ASICs for jet pulse generation • Scalable Océ MEMS Inkjet Technology1
• Speed, Nozzles, Chips, Drop Volume
3D Workflow • 2.5 D extension • Multi resolution • Voxel based • Multi material • Full color
René van der Meer Océ R&D RapidPro-2019 5
Birth of 3D Printing by Charles W. Hull (Fig. 4)
1984 Material Extrusion technology filed by Stratasys (Fig. 1)
1992
Stratasys Material Jetting
2006 1st 3D printer Under $10.000
2007 3D Printed Prosthetics
2008
3D printed blood vessel
3D inkjet printing technologies by Zcorp (3D Systems), SolidScape (Stratasys)
1996
3D inkjet printing
HP Multi Jet Fusion 3D
2016
History of 3D printing
R4 - Public
1st 3D Metal printing technology by EOS
1994
René van der Meer Océ R&D RapidPro-2019
Fieldlab Multi Material 3D
Start 2016: Co-creation platform for Multi Material Additive Manufacturing
• Innovation projects: 1. AM Equipment for large scale ceramic parts 2. Multi-colour AM for Dental Applications 3. Integrated Electronics
R4 - Public 6
+
René van der Meer Océ R&D RapidPro-2019
• NextDent • Can Océ add color to 3D Dental?
• Mimic nature • Realistic 3D printed teeth in 1 hour • Challenge: 1st in the world • Cutting Edge Technology • EFRO-Stimulus Field Lab Multi Material 3D • Many other applications
7
Perfect Smile / Hollywood Smile (3Shape)
Multi Material 3D Dental
R4 - Public
Printed with NextDent 5100 (3D Systems)
René van der Meer Océ R&D RapidPro-2019
Common 3D Technologies
VP: Vat Polymerization
PBF: Powder Bed Fusion
ME: Material Extrusion
8 R4 - Public
MJ: Material Jetting
BJ: Binder Jetting
Multi Material Jetting
René van der Meer Océ R&D RapidPro-2019
Goal: Print realistic tooth
9 R4 - Public
René van der Meer Océ R&D RapidPro-2019
Zirconium (Manual,$$$)
10 R4 - Public
DLP (Printed,$)
René van der Meer Océ R&D RapidPro-2019 11 R4 - Public
0 oC 140 oC
Inkjet + VAT (Hybride) MM3D Jetting
René van der Meer Océ R&D RapidPro-2019
3D Workflow Achievements
12
The Océ Arizona (2280 GT)
3D Workflow Software
Dental elements Printed on Océ Arizona
PM Mark Rutte (NL), PM Narendra Modi (IN)
Elevated printing Tactile signage
Girl with a pearl (Johannes Vermeer)
Seti exhibition in the AntikenMuseum, Basel (CH)
René van der Meer Océ R&D RapidPro-2019
Océ Multi Material 3D Printer
13
A
A
B
B
B Enamel Transparent
A Dentine Color
Toner pearls Dental Resins
René van der Meer Océ R&D RapidPro-2019 14
Photo Microscopy SEM
50um
Océ Multi Material 3D Printer
René van der Meer Océ R&D RapidPro-2019 15 R4 - Public
Multi Material 3D Jetting?
Kyosei Living and working together for the common good into the future.
René van der Meer Océ R&D RapidPro-2019 16 R4 - Public
Summary • Fieldlab Multicolour AM Dental
• Proven feasibility MM3D • DLP + Inkjet • Multi Material Jetting
• Ends September 2019
• Next steps • Adding multiple printheads • Jetting other materials • Other applications • Startup?
René van der Meer Océ R&D RapidPro-2019 17
Birth of 3D Printing by Charles W. Hull (Fig. 4)
Material Extrusion technology filed by Stratasys (Fig. 1)
1st 3D Metal printing technology by EOS
3D inkjet printing technologies by Zcorp (3D Systems), SolidScape (Stratasys)
Stratasys Material Jetting 1st 3D printer Under $10.000
3D Printed Prosthetics HP Multi Jet Fusion 3D
1984 1992 1994 1996
2006 2007 2008
3D printed blood vessel
3D inkjet printing
2016
History of 3D printing
R4 - Public
2019 Océ Multi Material Jetting Dental
René van der Meer Océ R&D RapidPro-2019
Print Head Evaluation System Van Mierlo
Core Activities Smart Electronics for Measurement & Control Hardware + Software design solutions Proof of concept Low volume production
Océ Activities 1997 Direct Imaging electronics 2003 Piezo printheads electronics 2017 Multi Material 3D
Print Head Evaluation System (PREVALS)
Ready to use Printhead X-stage Control hardware
Application Evaluation Printheads Inks Substrates
18
https://www.vanmierlo.com/
Printhead Evaluation System (PREVALS)
René van der Meer Océ R&D RapidPro-2019
Soluble Bio-based Support Structures for digital printing applications
R4 - Public 19
Idea: Use sugars as support material that can be removed with water without leaving artefacts • Jetting molten sugar derivatives
• Water soluble • Renewable • Safe • Environmentally benign
140.70. 80. 90. 100. 110. 120. 130.
Temperature � (°C)
10 -3
10 -2
10 -1
Vis
cosi
ty
G (P
a.s)
Isosorbide Temperature ramp (at 100 s-1)
Target viscosity
120°C
Viscosity as a function of temperature
Solidified droplets
René van der Meer Océ R&D RapidPro-2019 R4 - Public 20
René van der Meer Océ R&D RapidPro-2019 R4 - Public 21
Fieldlab MM3D 3D PRINTED ELECTRONICS CONFERENCE 2019 3D Printed dentures may soon be possible CREDIBLE DENTURES THANKS TO 3D PRINTING From the world of print to printing the world
[email protected]; +31 6 573 473 69
René van der Meer Kateryna Filippovych Felicia Ionascu Gé Kessels Norbert Lamers
Connie Peterse Anton Aulbers Tessa ten Cate
René van der Meer Océ R&D RapidPro-2019
• Also knows as • PJ: PolyJetting (Stratasys) • MJP: MultiJet Printing (3D Systems)
MJ: Material Jetting
22
René van der Meer Océ R&D RapidPro-2019
BJ: Binder Jetting • Also knows as
• MJF: Multi Jet Fusion (HP)
23
René van der Meer Océ R&D RapidPro-2019
VP: Vat Polymerization • Also knows as
• Figure 4 (NextDent/3DS) • SLA: Stereo LithogrAphy • DLP: Digital Light Processing
24
Chuck Hull, CTO and founder 3D Systems. Inventor Fig.4 1984
René van der Meer Océ R&D RapidPro-2019
PBF: Powder Bed Fusion • Also knows as
• (DM) LS: (Direct Metal) Laser Sintering (EOS) • SL M/S: Selective Laser Melting/Sintering • EBM: Electron Beam Melting
25
René van der Meer Océ R&D RapidPro-2019
ME: Material Extrusion • Also knows as
• FDM: Fused Deposition Modelling (Stratasys, Ultimaker)
26