Science For A Better Life - 2016第八届中国国际冷链设备 … · · 2017-08-16Introduction – The Company Bayer MaterialScience – Polyurethanes (PUR) ... use of polyurethane

BMS PUR APAC • Nov 2010 • Page 1

Science For A Better Life

Low-emission and Sustainable Cold Chain for a Better Life

India Cold Chain Exhibition

Nov 2010

Isaac EmmanuelBayer MaterialScience Pvt. Ltd.


Agenda

� Introduction– The Company Bayer MaterialScience – Polyurethanes (PUR) Business– Position of BMS PU in Global Mega Trend / Cold Chain

� Why Insulation is Critical in Cold Chain

� BMS Cold Chain Initiatives & Solutions


Solutions for Better Life

Bayer MaterialScience provides high-tech polymer solutions:

� Through its 14,300 employees worldwide

� In polyurethanes, polycarbonate and special applications

� For customers in a wide range of industries, including: automotive, construction, electrical / electronics, medical, furniture and leisure

� Generating annual sales of € 7.5 billion (2009)

� With an R&D investment of more than € 200 million (2009), customer projects account for additional € 140 million


Think Global, Act Local


Along the Road of Innovation


Creating Sustainability with Polyurethanes (PU)

Unlimited opportunities to savenatural resources and energy

� Approximately 50 million kWh of energyis saved each year in the EU through theuse of polyurethane insulation

� Wall insulation of 1.6 cm of PUR has thesame insulation efficiency as a 1.34 mthick concrete wall

� PUR are an important contributor toenergy conservation in refrigerators.Models designated A++ are 60% moreefficient than refrigerators 15 years ago

Source: ISOPA


Diverse Solutions for Industrial Needs with PU


PU Solutions for Insulation

Insulating Blocks Metal-faced Sandwich Panels

Bonding Foam

Spray FoamOn-site Injection

Open-cell Foam

Insulating Panels

BM

SP

UR


Quick Facts in India Cold Chain Market (2009) (sou rce: www.thaindia.com)

- > 30 percent of agricultural produce is lost due to poor cold chain infrastructure- India has >21 mil tonnes of facility and it needs o ver 10 mil tonnes more of such capacities- The waste is good enough to feed 40-50 million peop le (approx. the population of Spain)- Approx. 90% of cold storages use inadequate thermal insulation, which leads to a significant cost in

electricity for cooling. This accounts for 70-80% o f operating costs.


From Global Megatrend… to Cold Chain

How to reduce food wastage & ascertain freshness of goods for rising population and rapid urbanization

How to advocate energy conservation & reduction of greenhouse-gas emission with novel solutions

How to facilitate food chain and even healthcare revolution for meeting society needs in long-life expectancy

CHINA

INDIA

PU plays a key role to address these topics…


Cold Chain – from Farm to Fridge

Harvest

Commercial Freezer Refrigerated Trucks

RetailHome Fridge

Restaurant

Processed Food

Cold Distribution

Cold Storage

Reefer Container

Reefer TrailerPre-Cool

�

� � �

�

�

�

Low-cost pilot projects


� Excellent insulation performance along the supply chain

� Low-emission cold warehouse

� Energy-efficient transportation

� Sustainable solutions with Renewable / Reusable / Recyclable power source

� Professionals for chain activities controlling, monitoring and tracking

Key Elements for an Effective Cold Chain…


Why Insulation is Critical in Cold Chain

� Thermal insulations play an indispensable role along the whole chain - from food harvest to pre-cool, transportation to storage, to distribution, retail and to household consumption

� Keep products quality, freshness, safety and value, with the most economical and ecological solutions

� The better the insulation or thermal transfer control, the more energy be saved to maintain a constant internal temperature & humidity

� Based on estimation from BMS, application of every 1 kg of PU can save up to 755 kg of CO2 in the average lifetime of a building

� Over a useful lifetime of 50 years, the insulation materials made from rigid PU foam can save more than 70 times compared with those energy consumed during its production, transportation and application process


How PU Outperforms Other Insulation Materials

Thermoplastic, droplet Thermoplastic, droplet Thermosetting, char ��

prevent spread of flameFire performance

≤75℃（ Softening at 75 ℃and 90 ℃ ~ 100 ℃ melting）

≤75℃（Softening at 75 ℃ and 90 ℃ ~ 100 ℃ melting）

Long-Term ：－：－：－：－30℃℃℃℃～～～～90℃℃℃℃Short-Term ：：：：90℃℃℃℃～～～～250℃℃℃℃

Using Temperature

42 days28 days1～～～～2 daysStable period after construction

NormalNormalGoodConstruction efficiency

NormalNormalGoodChemical stability

NoPossible, but hard constructionExcellentShaped wall construction

Yes（vertical, horizontal）Yes（vertical, horizontal）No (spray)Seams between Insulations

Yes（50％～60％）Yes（50％～60％）No（（（（like fully adhesive ））））Cavity between insulation and base

NoNoExcellentSelf-adhesive

NoNoExcellentPerformance of thermal, gas barrier, waterproof

Normal （≤0.041）Low （≤0.028）Very Low （（（（≤≤≤≤0.023））））K-Factor (at 25℃)

EPSXPSPUProperties


People / Physical Facilities

Products / Technology

Promotional activities

Sustainable & Innovative Cold Chain Infrastructure

� Experienced professionals of Insulation technologies and marketing in India and China

� Expanding R&D facilities in the region to collect and understand needs; as well as to offer timely solutions

� Piloting projects at Farm / Post-Harvest (low-cost solutions)

� Maintaining robust market position in downstream and commercial / household cold chain appliances

� Offering industrial solutions “along the way” and “at storage”

BMS Total Solutions for Cold Chain (4 “P”)

� Rigid polyurethane foam with excellent insulating capacity, flame retardance, mechanical properties and adhesion to facings.

� Lightweight, stable and transparent polycarbonate sheets

� Components for durable, efficient photovoltaic

� Flame retardant polycarbonate blends for smart energy metering and cabling

� Materials for low- and zero-VOC paints, coatings and adhesives

� Path to zero-emission buildings


Green Solutions: Future low emission cold warehouse

ArchitecturalArchitecturalGlazingGlazing

SealingSealingSystemsSystems

LED LightingLED Lightingfor outdoor and indoor areas

Coating SystemsCoating Systems

Spray Spray or Rigid FoamRigid Foamfor thermal insulation

PhotovoltaicPhotovoltaicElementsElements


Go Beyond Insulation…

Market positioning: To provide timely & integrated cold chain solutionsTo provide timely & integrated cold chain solutions

Business model : “Bayer cold-chain cooperation project”

Panel suppliers

Baysystems

Bayer Cold Chain Centre of Expertise

DesignerLogistics

RefrigerationConstruction

Universities

Food owners

A solution for my food’s cold logistic from field to

supermarket. And how much is the cost of each kg?

Cold storage

I want to setup a new cold storage for apples. Normally 10 tons/A, how much is the cost?

Which temperature is suitable for bananas and

how long it can keep?

Government

How much carbon has been saved after 10mil m3 cold store

has been setup by PU?

Traders

What’s the new technologies of cold chain?How much investment will be increased ?How much operation cost will be saved?

Retail


• Most cold warehouses in India made from non-PU materials

• Driven by cost, some hazardous (on healthy and environment) chemicals still be used widely

• Bayer works to promote the “Green” concept and high quality technology to India

Fresh at Storage –We Are Coaching the Cold Storage Market


• Low construction cost and easy construction

• Approx. 10 tons capacity for pre-cool store

• Low operation cost, with long-term benefits

BMS Solutions – Field Mini Cold Store

bottom

temperature monitor

chassis

lighting door

supporting frame

insulation board


� Excellent insulation properties allow thinner walls in building

� Climate and ozone friendly foaming agents

� Reduced of air leakage in building

� Application for walls, roofs and flooring

� Convenient construction

* Additional insulation. Savings over entire product life-cycle of 50 years, including production and end-of-life stages

CO2e: Greenhouse gases (GHG) according to Kyoto Protocol, expressed in CO2 equivalents

1 kg polyurethane saves 360 to 755 kg CO2 emissions*

Baymer®, Desmodur®Floor Space Increase

110 mm

mineral wool

80 mm

EPS

40 mm

PU

BMS Solutions – PU Board


� Easy construction

� Provides a thermal and moisture management system in a single application


� High R-value per inch allows thinner wall construction

� Adds structural strength

Baymer ®

BMS Solutions – Standard Cold Store: PU Sandwich Panel





� Monolithic “seamless” air barrier contributes to significant energy savings

� Provides a thermal and moisture management system in a single application


� High R-value per inch allows thinner wall construction

� Adds structural strength

Baymer® Spray

BMS Solutions – Standard Cold Store: PU Spray Foam





� Good heat resistance� Degradation temperature about 400 °C

(PU: 230-250 °C)

� Can be used at 150 °C continuously

� Up to 200 °C for short time� Good flame retardance

� High degradation temperature

� Less release of heat & smoke during burning

� When burnt, PIR foam forms a surface char that helps to insulate the underlying foam from the fire

� PUR couldn’t reach the same flame retardance by adding flame retardant

� Good stability and high strength

Fire resistance test

Baymer® PIR Foam

BMS Solutions – Standard Cold Store: PIR Foam


� Higher mechanical strength� Long-Term stability and better adhesive

The replacement of CFCs and HCFCs blowing agent for protecting environment

� As Bayer’s first priority the reefer transport industry

Fresh Along the Way –We Are Leading the Reefer Transportation Innovation


New Design

Modified National Oil

Nano Technology

New Market

• Home appliance market has been developing fast in India

Fresh Food at Home –We Are Driving the Appliance Market

• New ideas and new technology with government’s support have been bringing further growth


Shall we work together to ensure food freshness and safety for our children, and to reduce starving population by driving more sustainable cold chain solutions ?

Science to lead for Better Life


Feel free to contact us if any question:

India (Delhi): Mr. Isaac Emmanuel (+91-22-2531-1268; [email protected])Hong Kong:Ms. Louisa Au (+852-3697-2872; [email protected])


� Background & Objective

– Cold chain industry in China is flourishing, yet some of the refrigerated transportation equipments are not meeting standards & requirements. In order to facilitate the market standardization and approach low-carbon emission, BMS, CIMC & Ingersoll Rand collaborate with other partners on joint testing the current refrigerated trucks, cooling equipment and insulation system. The testing outcomes shall be disclosed to government and markets as a reference.

� Key tasks

– Prepare samples (trucks, compartments, cooling equipments) for comparing refrigerant efficiency, panel efficiency, vehicle efficiency (static test)

– Conduct field test (dynamic test) with one logistics company

– Get the lab data and field data for:

• temperature control ability;

• energy consumption;

• food quality, and,

• operation process

– Analyze the data and calculate the efficiency difference

– Co-report and co-publish to promote the optimized refrigerated transportation solution

– Work with national agricultural product logistic center to certify high-standard cold transportation solution

Case Study in China

Documents

Science For A Better Life - 2016第八届中国国际冷链设备 … · · 2017-08-16Introduction – The Company Bayer MaterialScience – Polyurethanes (PUR) ... use of polyurethane