SICAM AK Redundancy - 어밴시스 - Home RTUs, SICAM AK Redundancy 3 DC2-026-2.05, Edition 03.2014 Preface Purpose of this manual This manual describes basic terms about redundancy

DC2-026-2.05

SICAM RTUs

SICAM AK

Redundancy

Preface, Table of Contents

Redundancy via SCA-RS 1Redundancy via CP-6010 2Configuration of SICAM AK and CP-6010 A

Preface

Siemens AG Order no.: DC2-026-2.05

NotePlease take notice of the notes and warnings for your safety in the preface.

Disclaimer of LiabilityAlthough we have carefully checked the contents of this publicationfor conformity with the hardware and software described, we cannotguarantee complete conformity since errors cannot be excluded.The information provided in this manual is checked at regularintervals and any corrections that might become necessary areincluded in the next releases. Any suggestions for improvement arewelcome.Subject to change without prior notice.

Document Label: SICRTUs-HBSICAMAKRED-ENG_V2.05Release Date: 2014-03-11

CopyrightCopyright © Siemens AG 2014The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or design,are reserved.

SICAM RTUs, SICAM AK Redundancy 3DC2-026-2.05, Edition 03.2014

Preface

Purpose of this manual

This manual describes basic terms about redundancy in SICAM AK and conveys basicknowledge about the principle functionality of redundancy:

· Redundant basic system elements (BSE)· Redundant automation units (AU)

under the aspects of redundancy switchover, hardware redundancy and application-relatedredundancy.

In addition certain default configurations are shown:

· Representation of the configurations· Connection instructions· Information about cable types and lengths used· List of modules and cables used· Parameterization of the redundancy application

Target Group

The document you are reading right now is addressed to users, who are in charge of thefollowing engineering tasks:

· Conceptual activities, as for example design and configuration· Mechanical installation· Engineering and testing with the designated engineering tools· Technical system maintenance and service, module handling

Within this manual there are hints how to obtain information or files by means of OnlineSupport Products. If you have no access please consult your project manager at Siemens.

http://myprisma.ptdea.siemens.com/en-us/infonode?rootNodeId=-10

http://myprisma.ptdea.siemens.com/en-us/infonode?rootNodeId=-10

Preface

4 SICAM RTUs, SICAM AK RedundancyEdition 03.2014, DC2-026-2.05

Placement into the Information Landscape

Document name Item number

SICAM AK System Description MC2-021-2

SICAM AK user Manual DC2-017-2

SICAM RTUs Common Functions Peripheral Elements According toIEC 60870-5-101/104

DC0-011-2

SICAM RTUs Common Functions System and Basic System Elements DC0-015-2

SICAM RTUs Common Functions Protocol Elements DC0-023-2

SICAM TOOLBOX II Online Help *)

CAEx plus Online Help *)

*) available in the engineering system SICAM TOOLBOX II

Further Support

For more information, please contact our Customer Support Center:Phone: +49 (0)180 524 70 00Fax: +49 (0)180 524 24 71(charges depending on provider)e-mail: [email protected]

The Siemens Power Academy offers a comprehensive program of professional training eventsin the fields of power generation, distribution and transmission.

Main training centers are:

Nuremberg, Germany (Head Office)Phone: +49 911 433 7415Fax: +49 911 433 [email protected]

Vienna, AustriaPhone: +43 51707 31143Fax: +43 51707 [email protected]

Schenectady, NY, USAPhone: +1 518 395 5005Fax: +1 518 346 [email protected]

Hebburn, United KingdomPhone: +44 1914 953449Fax: +44 1914 [email protected]

http://www.energy.siemens.com/hq/apps/contact/en/

mailto:[email protected]

http://www.siemens.com/poweracademy





Preface


Qualified Personnel

Commissioning and operation of the equipment (module, device) described in this manualmust be performed by qualified personnel only. As used in the safety notes contained in thismanual, qualified personnel are those persons who are authorized to commission, release,ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

Use as Prescribed

The equipment (device, module) must not be used for any other purposes than thosedescribed in the Catalog and the Technical Description. If it is used together with third-partydevices and components, these must be recommended or approved by Siemens.

Correct and safe operation of the product requires adequate transportation, storage,installation, and mounting as well as appropriate use and maintenance.

During operation of electrical equipment, it is unavoidable that certain parts of this equipmentwill carry dangerous voltages. Severe injury or damage to property can occur if theappropriate measures are not taken:

· Hazardous voltages can be present on all switching components connected to the powersupply.

· Even after the supply voltage has been disconnected, hazardous voltages can still bepresent in the equipment (capacitor storage).

· The limit values indicated in the manual or the operating instructions must not beexceeded; that also applies to testing and commissioning.

DangerConsider obligatory the safety rules for the accomplishment of works at electrical plants:

1. Switch off electricity all-pole and on all sides!2. Ensure that electricity cannot be switched on again!3. Double check that no electrical current is flowing!4. Discharge, ground, short circuit!5. Cover or otherwise isolate components that are still electrically active!

Preface



Table of Contents

1 Redundancy via SCA-RS ............................................................................................ 11

1.1 Overview ........................................................................................................ 121.1.1 Redundancy .............................................................................................. 121.1.2 Synchronization ......................................................................................... 131.1.2.1 CAEx plus Program .............................................................................. 141.1.2.2 Singular Ax PE ..................................................................................... 141.1.3 Voting ........................................................................................................ 151.1.3.1 Automatic Voting .................................................................................. 151.1.3.2 Application-Related Voting .................................................................... 151.1.4 Redundancy Switchover ............................................................................ 151.1.5 Overview of Redundancy Modes ............................................................... 161.1.6 Overview of Synchronization Modes .......................................................... 171.2 CPU-Redundancy (Redundant Basic System Elements) ................................. 191.2.1 Default Configurations ............................................................................... 201.2.1.1 SICAM AK - SICAM AK PE, electrically connected................................ 201.2.1.2 SICAM AK - SICAM TM PE, Electrically Connected .............................. 221.2.1.3 SICAM AK - SICAM TM PE, Electrically and Optically Connected ......... 241.2.1.4 SICAM AK - SICAM TM PE, Optical, Red. BSE + Red. Ax-PE-Bus ....... 261.2.2 Data Transfer Between Redundant BSE Pairs .......................................... 271.2.3 Parameter Setting...................................................................................... 281.2.3.1 Parameter Setting of the CP-2014/CPCX25 .......................................... 281.2.3.2 Automatic Voting .................................................................................. 301.2.3.3 Settings for PREs (CPU Redundancy) .................................................. 311.2.3.4 Settings for BSEs (CPU Redundancy) .................................................. 341.3 Redundant Automation Units .......................................................................... 371.3.1 Default Configurations ............................................................................... 381.3.1.1 Redundant AUs, Voting by SCA-RS, Distance up to 15 m .................... 381.3.1.2 Redundant AUs, Voting by SCA-RS, Distance up to 200 m ................... 411.3.1.3 Redundant AUs, Voting by SCA-RS, Distance higher than 200 m ......... 431.3.1.4 Redundant Automation Units in Star-Shaped Configurations ................. 451.3.1.5 Redundant Automation Units in Ring-Shaped Configurations ................ 471.3.2 Parameter Setting...................................................................................... 481.3.2.1 Parameter Setting of the CP-2014/CPCX25 .......................................... 481.3.2.2 Settings for PREs (AU Redundancy) ..................................................... 491.3.2.3 Settings for BSEs (AU Redundancy) ..................................................... 511.4 Parameter Setting of the CP-2017/PCCX25 .................................................... 541.4.1 Mirror Parameters...................................................................................... 571.5 Redundancy of Power Supply ......................................................................... 591.5.1 General ..................................................................................................... 591.5.2 Possible Configurations ............................................................................. 60

Table of Contents


1.5.2.1 Fitting Power Supply in CM-2834 .......................................................... 611.5.2.1.1 Installing 1st Power Supply ............................................................... 611.5.2.1.2 Installing 2nd Power Supply .............................................................. 611.5.2.2 Fitting Power Supply in CM-2836 .......................................................... 631.5.2.2.1 Installing 1st Power Supply ............................................................... 631.5.2.2.2 Installing 2nd Power Supply .............................................................. 631.5.2.2.3 Installing the 3rd and 4th Power Supply ............................................. 651.5.2.3 Fitting Power Supply in CM-2833 .......................................................... 681.5.2.3.1 Installing 1st Power Supply ............................................................... 681.5.2.3.2 Installing 2nd Power Supply .............................................................. 691.5.2.4 Parameter Setting................................................................................. 711.6 Redundancy Messages .................................................................................. 721.6.1 Redundancy Control Messages ................................................................. 721.6.2 Redundancy Return Information Messages................................................ 771.6.3 Redundancy Control with CAEx plus.......................................................... 79

2 Redundancy via CP-6010 ............................................................................................ 81

2.1 Overview ........................................................................................................ 822.1.1 System Components ................................................................................. 822.1.2 Function .................................................................................................... 832.2 CP-6010 (Redundancy Voter) ......................................................................... 842.2.1 Power Supply and Firmware ...................................................................... 842.2.2 Lighted Display .......................................................................................... 852.2.2.1 Behavior ............................................................................................... 862.2.3 CM-6820 (Key Switch Module) .................................................................. 872.2.4 SICAM AK Redundancy without Key Switch .............................................. 882.3 Connecting SICAM AK Redundancy System .................................................. 892.3.1 Configuration ............................................................................................. 892.3.2 Necessary Components ............................................................................ 902.3.3 Connector Pin Assignment ........................................................................ 912.3.4 Configuration Switch .................................................................................. 912.4 SICAM AK Redundancy Engineering .............................................................. 922.4.1 Initializing Target System ........................................................................... 922.4.1.1 Configure IP Address for Engineering PC ............................................. 922.4.1.2 Loading Firmware ................................................................................. 932.4.1.3 SD Card Error....................................................................................... 932.4.2 Parameterization ....................................................................................... 942.4.2.1 Logon ................................................................................................... 942.4.2.2 User and Rights .................................................................................... 962.4.2.3 Set Addresses ...................................................................................... 962.4.2.3.1 IP Configuration ............................................................................... 962.4.2.3.2 Address configuration according to IEC 60870-5-104 ....................... 972.4.2.3.3 Reload Default Parameters .............................................................. 992.4.2.3.4 Load Updated Firmware .................................................................. 99

Table of Contents


2.4.3 Time Settings ............................................................................................ 992.4.3.1 Local Time Set ..................................................................................... 992.4.3.2 Time Zone .......................................................................................... 1002.4.3.3 Daylight Saving Time Rule .................................................................. 1012.4.4 Data Recording ....................................................................................... 1012.4.4.1 Event Log ........................................................................................... 1012.4.4.2 Diagnostics Log .................................................................................. 1022.5 SICAM AK Switchover Settings .................................................................... 1032.5.1 Communication Settings .......................................................................... 1032.5.1.1 System-Technical Settings ................................................................. 1032.5.2 Example of Global Switchover ................................................................. 1052.5.2.1 System-Technical Settings ................................................................. 1052.5.2.2 Process-Technical Settings ................................................................ 1062.5.2.2.1 Control Message from CP-6010 to SICAM AK ............................... 1072.5.2.2.2 Return Information Message from SICAM AK to CP-6010 .............. 1082.5.3 Example of Line-by-Line Switchover ........................................................ 1092.5.3.1 System-Technical Settings ................................................................. 1092.5.3.2 Process-Technical Settings ................................................................ 1102.5.3.2.1 Control Message from CP-6010 to SICAM AK ............................... 1112.5.3.2.2 Return Information Message from SICAM AK to CP-6010 .............. 1122.6 Configuration of Priority Messages in SICAM AK .......................................... 1132.6.1 Priority Logic ........................................................................................... 1132.6.1.1 Overview ............................................................................................ 1132.6.1.2 CAEx plus .......................................................................................... 1132.6.2 Process-technical Settings ....................................................................... 1142.6.2.1 Settings for Communication Fault ....................................................... 1152.6.2.1.1 1703 System Link .......................................................................... 1152.6.2.1.2 CAEx plus Link .............................................................................. 1162.6.2.2 Settings for Communication Board Failure .......................................... 1162.6.2.3 Settings for Priority Signals ................................................................. 1172.6.2.3.1 Output Link of CAEx plus ............................................................... 1172.6.2.3.2 Communication Output Link ........................................................... 118

A Configuration of SICAM AK and CP-6010 ................................................................ 119

A.1 Configuration for CP-6010 to SICAM AK ....................................................... 120A.2 Configuration for SICAM AK to CP-6010 ....................................................... 123

Table of Contents



1 Redundancy via SCA-RS

Contents

1.1 Overview ........................................................................................................ 121.2 CPU-Redundancy (Redundant Basic System Elements) ................................. 191.3 Redundant Automation Units .......................................................................... 371.4 Parameter Setting of the CP-2017/PCCX25 .................................................... 541.5 Redundancy of Power Supply ......................................................................... 591.6 Redundancy Messages .................................................................................. 72

Redundancy via SCA-RS


1.1 Overview

1.1.1 Redundancy

With redundancy one part of the system is used for the operation (active), while the othersystem part is on standby.

For simple redundancy applications the processing elements are designed redundant,whereby one is active and the other is passive (Standby). With a failure of the activeprocessing element a switchover to the standby can take place without any operationalinterruption, refer also to section 1.1.2, Synchronization (this way redundant automation taskscan be realized simply and inexpensively).

With redundant communication routes, both communication interfaces can be used at thesame time for the purpose of load sharing. If one communication link fails, all data are sentover the communication link still available. In this case one speaks of functional redundancy.Here, this concerns communication redundancy between two identical single point protocolelements (PRE). These must sit on the same protocol module (in other words PRE0 withPRE1 or PRE2 with PRE3). The data are sent and received over one or the other protocolelement. In the error free state the distribution can take place either fixed (data split mode) oraccording to load (load share mode)

For redundant Front-Ends the switchover can take place separately for each communicationinterface. This increases the availability, especially with redundant communication routes tothe RTU.

If automation units (AU) are designed redundant, a permanent comparison of the open/closedloop user programs can also be carried out with the help of a vendor module in the CAEx plusapplication (application-related redundancy)

Based on the system information received, a voter decides which system part is active, whenthis is deactivated (switched passive) and when it activates the passive system part. The votertherefore performs the switchover from one system part to the other, refer to section 1.1.3,Voting.

For SICAM AK there are mainly two distinct types of redundancy:

· CPU RedundancyAlways means the presence of one or multiple CPU pairs (including SSE and PE) withinone AU

· AU RedundancyAlways means the presence of one AU pair with the same functionality.This type of redundancy refers to two AUs.

In the case of CPU redundancy, up to 5 redundant processing elements can be configured inone SICAM AK. Since the power supply can also be designed redundant, an availability isachieved close to that with two separate automation units.



In the case of AU redundancy one differentiates between two types of switchover:

· Global redundancy switchover(automatic voting by SCA-RS or application-related voting)The entire AU is either in the redundancy state active or passive.

· Line-by-line redundancy switchover(automatic voting by SCA-RS or application-related voting)Only certain elements of an AU are switched to the passive state. In an AU someelements can be active, others passive.

Redundancy Requirement

Each of the two elements of the redundancy pair are already separately configured.

All redundant elements must have the same HW-FW configuration and be loaded with thesame FW version and the same parameters (state).

1.1.2 Synchronization

For the synchronization one can distinguish between two cases:

· Synchronization via HSLThe High Speed Link (HSL) is used for the synchronization of the redundant elements forboth types of redundancy (CPU redundancy and AU redundancy).The interface is monitored by means of periodical monitoring messages. These monitoringmessages are generated and monitored by the system elements or automation units atboth sides of the interface.

· Synchronization via external communicationHere the monitoring time is dependent on the protocol. The system-technical parameterRedundancy | Synchronization parameters | Red_Sync monitoring timeoutis used for monitoring the redundancy-synchronization interface and defines a time period,within which a corresponding monitoring message is generated in case an error hasoccurred (monitoring timeout for the interface). This means, if no communication takesplace within this parameterized time, the failure is detected. The value is to be setaccording to the protocol used.The control of the passive C-CPU is always timed by the active one, so that the functiondiagram (FUD) runs simultaneously. Consequently the passive CPU has the same data asthe active CPU: the input data in the FUD on the active and passive are identical,consequently the output data also have the same values.

A comparison (or a synchronization or an update) takes place in 2 cases:

· An update is requested by the user via the FUD· An update is carried out automatically for the following changes of state:

─ Going inconsistency of the control parameter─ Going inconsistency of the Ax-PE parameter─ Going redundancy synchronizing link failure (if FUDs are consistent)



During an update the following parts of the control are transmitted to the passive CPU:

· Instance data of all program instances· Instance data of all global variable objects· Signal process image (excl. system data points)· Status process image of the signals

What is synchronized?

· CAEx plus program· Singular Ax PE

1.1.2.1 CAEx plus Program

The start of every single task of the CAEx plus application, which runs on both CPUs, issynchronized over the HSL.

The exchange of multiple data points between the two CPUs, on which the CAEx plusapplication is running, is performed by means of CAEx plus modules, refer to section 1.6.3,Redundancy Control with CAEx plus.

Another kind of synchronization takes place by copying the process image of the CAEx plusapplication from the active CPU to the passive CPU. This synchronization is carried out afterthe startup or by the user.

The tasks are stopped during this calibration.

Please note, that redundant CAEx plus applications require longer cycle times than one singleapplication.

1.1.2.2 Singular Ax PE

Periodical data points from the PEs are detected automatically over the HSL and used by thepassive CPU.

Spontaneous data points are copied from the active CPU to the passive CPU.

If the communication between the passive BSE and the PE is interrupted, no further periodicaldata points are updated on this BSE.

Spontaneous data points are flagged as NT (not topical) and also not updated.

Following restoration of the communication the periodical data points are updatedimmediately.

If the FUD has been changed during the communication failure between the passive BSE andthe PE, the status of the CAEx plus application is not identical on both BSEs.

The synchronization of the spontaneous data points must take place by copying the processimage, see parameter Red_Sync Org_Abb, in section 1.4, Parameter Setting of the CP-2017/PCCX25.



1.1.3 Voting

1.1.3.1 Automatic Voting

The voting process is based on the definition of priorities in the redundancy table (see also thedescription of the priority levels in sections 1.2.3.2 ff.) and applies for

· CPU RedundancyThe voting between both BSEs is performed automatically by the M-CPU (automaticvoting with CPU redundancy).

· AU RedundancyThe voting between both AUs is performed automatically by the SCA-RS, regardless ofthe type of switchover (global and line-by-line redundancy switchover)

1.1.3.2 Application-Related Voting

The voting process is usually performed by an external application based on user datamessages received (more precisely: redundancy status information control messages) (seealso section 1.6, Redundancy Messages). However, the voting is primarily application-related,the voter thereby also makes use of the error messages of the sum and detail diagnostic, inorder to generate its own redundancy control messages for the switchover.

This way the behavior of the external application can be defined with any level of flexibility.

The voting process is therefore not based on the definition of priorities.

1.1.4 Redundancy Switchover

For AU redundancy there are 2 switchover possibilities:

· Global redundancy switchover(automatic voting by SCA-RS; application-related voting)The entire AU is either in the redundancy state active or passive.

· Line-by-line redundancy switchover(automatic voting by SCA-RS; application-related voting)Only defined elements of an AU are switched to the passive state. Within an AU, someelements can be active, others passive.



1.1.5 Overview of Redundancy Modes

Below the various redundancy modes are explained with the help of rough schematicrepresentations. Please note, that the representations are merely examples.

Example for CPU redundancy:

CPU redundancy with the predefined redundancy pair C-CPU 4 and 5 with fixed installedHSL, the FUD runs for instance on both C-CPUs. The voting between both BSEs is performedautomatically by the M-CPU. The overview of a total system realized with CPU redundancycan be found in section 1.2.1.3, SICAM AK - SICAM TM PE, Electrically and OpticallyConnected.

Example for AU redundancy with SCA-RS:

Global redundancy switchover: all SEs of an AU are switched active/passive.Line-by-line redundancy switchover: the SEs of an AU are switched active/passive selectively.

Please note the distances between the AUs and SCA-RS, see detailed hardwareconfigurations in sections 1.3.1.1 ff.



Example for AU redundancy with SCA-RS with application-related voting:

Global redundancy switchover: all SEs of an AU are switched active/passive.Line-by-line redundancy switchover: the SEs of an AU are switched active/passive selectively.

The FUD runs for instance on both C-CPUs of the two AUs. The synchronization mode is HighSpeed Link (HSL), if CAEx plus is used on both redundancy BSEs.

1.1.6 Overview of Synchronization Modes

Please note, that the representations are merely examples.

The 3 modes defined apply both for CPU as well as AU redundancy.

Example for AU redundancy:

The FUD runs for instance on both C-CPUs of the two AUs. The synchronization mode is HighSpeed Link (HSL): if CAEx plus is used on both redundancy BSEs.



Example for CPU redundancy:

The FUD runs for instance on both C-CPUs of the AU. The synchronization mode is HSL withsingular Ax-PEs (here an example for CPU redundancy).

A detailed system overview can be found in section 1.2.1.1, SICAM AK - SICAM AK PE,electrically connected.

Example for AU redundancy:

The synchronization mode is Sync. via communication, if CAEx plus is used on bothredundancy BSEs.

If the distance between both AUs is more than 200 m, in all cases the redundancysynchronization must take place over a separate fast data connection. In this case no singularAx-PEs are permitted.



1.2 CPU-Redundancy (Redundant Basic System Elements)

The voting between both BSEs (between the redundant CPU pairs) is performed automaticallyby the M-CPU (automatic voting with CPU redundancy).

You define the criteria for a voter switchover in the Redundancy Table (see also thedescription of the Priority Levels in sections 1.2.3.2 ff.).

Connection between both BSEs over HSL

The High Speed Link (HSL) is used for the synchronization of both redundant BSEs(C-CPUs).

For CPU redundancy the HSL-connections are installed permanently at the back of themounting rack corresponding to the predefined CPU pairs.

Predefined BSE pairs 1/2, 4/5, 7/8, in the mounting rack for 9 slots (CM-2834).

Predefined BSE pairs 1/2, 4/5, 7/8, 10/11, 13/14 in the mounting rack for 17 slots (CM-2836).



1.2.1 Default Configurations

1.2.1.1 SICAM AK - SICAM AK PE, electrically connected

Base unit SICAM AK to peripheral elements SICAM AK PE, electrically connected.

· To one basic system elementCP-2017/PCCX25 one bus line with max.16 peripheral elements can be connected

· The slots for the redundant BSE-pairs arepredefined, in fact: 1+2, 4+5, 7+8, (10+11,13+14 only in 17 slots mounting rack), (green:representation in the picture)

· Redundant BSEs have to have identicalconfiguration and identical functionality

· Depending on the slots of the basic systemelements the socket connectors for theelectrical Ax peripheral bus have to beselected (for example: slots C4 and C5 ðsocket connectors AXPE-C4 and AXPE-C5)

· If peripheral elements are equipped in thebase unit SICAM AK then those can bedriven either by the singular BSE CP-2014or by the redundant BSEs CP-2017

Ax 1703 peripheral bus (electrical)16 Mbpspatch-cable, length up to 3 m

base unitSICAM AK

peripheral elementsSICAM AK

(max. 16 PE)

back view CM-2833

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Necessary modules and cables

Designation Item Number / MLFB

Base unit SICAM AK CP-2017/PCCX25 Processing and communicationelement

BC2-017 / 6MF10130CA170AA0

Cable� Patch cable Cat.5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0

Peripheral elementsSICAM AK

CM-2833 SICAM AK board rack extension GC2-833 / 6MF11130CJ330AA0



1.2.1.2 SICAM AK - SICAM TM PE, Electrically Connected

Base unit SICAM AK to peripheral elements SICAM TM, electrically connected.


· The slots for the redundant BSE-pairs arepredefined, in fact: 1+2, 4+5, 7+8, (10+11,13+14 only in 17 slots mounting rack)


· If peripheral elements are equipped in thebase unit SICAM AK then those can be driveneither by the singular BSE CP-2014 or by theredundant BSEs CP-2017


· The bus interface modules CM-0843 aresupplied by the power supplies PS-663x.The power consumption of the CM-0843(see technical data in data sheet) has to beconsidered on the PS-663x

I/O modules (max. 8)

Ax peripheral bus (electrical)16 Mbpspatch-cable, length up to 3 m

Ax peripheral bus (electrical)16 MbpsUSB-cable, length up to 3 m

bus interface modulesCM-0843

1 peripheral element

base unitSICAM AK

peripheral elementsSICAM TM

(max. 16 PE)

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Base unitSICAM AK

CP-2017/PCCX25 Processing andcommunication element

BC2-017 / 6MF10130CA170AA0


Bus InterfaceModules

CM-0843 Ax 1703-bus interface electrical GA0-843 / 6MF11110AJ430AA0

Cable� USB-cable TC6-201 (1,5m) / 6MF13130GC010AA0TC6-202 (2m) / 6MF13130GC020AA0TC6-203 (3m) / 6MF13130GC030AA0

PeripheralelementsSICAM TM

PE-6410 peripheral coupling Ax-bus electrical GC6-410 / 6MF11130GE100AA0



1.2.1.3 SICAM AK - SICAM TM PE, Electrically and Optically Connected

Base unit SICAM AK to peripheral elements SICAM TM, electrically and optically connected.




· The bus interface modules CM-0843 aresupplied by the power supplies PS-663x. Thepower consumption of the CM-0843 (seetechnical data in data sheet) has to beconsidered on the PS-663x

· In configurations with optical remoteSICAM TM PEs 1000 µm-fibre cablescannot be used!


· Each bus interface module CM-0842 has tobe supplied separately. (18 VDC...78 VDC)

· Configuration switch CM-08421 ........ F1/F2 ......... ON ....... 16 MBit2 ........ LINE2 ........ OFF ..... PE(O)3 ........ AS2 ........... OFF ..... 04 ........ AS1 ........... OFF ..... 05 ........ AS0 ........... OFF ..... 06 ........ RED........... ON ....... BSE7 ........ LAD ........... OFF ..... inactive8 ........ LINE1 ........ ON ....... 1:1



Ax peripheral bus (optical)16 Mbps

FO, length up to 200 m


Ax peripheral bus (electrical)16 MbpsUSB-cable, length up to 3 m




bus interface modulesCM-0842base unit

SICAM AK


(max. 16 PE)

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Base unitSICAM AK

CP-2017/PCCX25 Processing and communicationelement

BC2-017 / 6MF10130CA170AA0


Bus interfacemoduleselectrical

CM-0843 Ax 1703-bus interface electrical GA0-843 / 6MF11110AJ430AA0

optical CM-0842 Ax 1703-bus interface 4x FO GA0-842 / 6MF11110AJ420AA0

Cable�electrical

USB-cable TC6-201 (1,5m) /6MF13130GC010AA0TC6-202 (2m) / 6MF13130GC020AA0TC6-203 (3m) / 6MF13130GC030AA0

Cable�optical

FO-INDOORCABLE-200-DUP-BREAK-ROUNDFO-CONNECTOR-ODLP-200 (2 pcs. per connection)

TF7-035TF7-015

FO-OUTDOORCABLE-200-2FIB-ARMFO-CONNECTOR-ODLP-200 (2 pcs. per connection)FO-PIPE SPLITTER 2Y-LR1 (2 pcs. per connection)(only for outdoorcableTF7-036)

TF7-036TF7-015TF7-066

PeripheralelementsSICAM TMelectrical

PE-6410 peripheral coupling Ax-bus electrical GC6-410 / 6MF11130GE100AA0

optical PE-6411 peripheral coupling Ax-bus 1x optical GC6-411 / 6MF11130GE110AA0



1.2.1.4 SICAM AK - SICAM TM PE, Optical, Red. BSE + Red. Ax-PE-Bus

Base unit SICAM AK to peripheral elements SICAM TM, optically connected, redundant basicsystem elements and redundant Ax-PE-Bus.




· In configurations with optical remoteSICAM TM PEs 1000 µm-fibre cables cannotbe used!


· Each bus interface module CM-0842 has to besupplied separately (18 VDC...78 VDC)

· Attention: Break of an FO-connection leadsto a failure of the peripheral elementsPE-6412 until the redundant basic systemelement duly assumes the functionDuring this time connection to the peripheralelements PE-6412 does not exist

· Configuration switch CM-08421 ........ F1/F2 ......... ON ....... 16 MBit2 ........ LINE2 ........ OFF ..... PE(O)3 ........ AS2 ........... OFF ..... 04 ........ AS1 ........... OFF ..... 05 ........ AS0 ........... OFF ..... 06 ........ RED........... OFF ..... CM-08427 ........ LAD ........... OFF ..... inactive8 ........ LINE1 ........ ON ....... PE




Ax peripheral bus (optical)16 MbpsFO, length up to 200 m


base unitSICAM AK


(max. 16 PE)

ESDEARTH

FACIL ITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

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SIC AM

PS- 562 0

PE-6412PS-663x

CP-2014CP-2017

22

SICA

M17

03

SICA

M17

03

ONOFF

S1

SICA

M1

703

SICA

M1

703

ONOFF

S1

1





Base unit SICAM AK CP-2017/PCCX25 Processing and communicationelement

BC2-017 / 6MF10130CA170AA0

Cable� Patch cable Cat.5 (4x2) AWG26/7 T41-255 (1m) /6MF13040BC550AA0T41-251 (2m) /6MF13040BC510AA0T41-252 (3m) /6MF13040BC520AA0

Bus interfacemodules

CM-0842 Ax -bus interface 4x FO GA0-842 / 6MF11110AJ420AA0

Cable� FO-INDOORCABLE-200-DUP-BREAK-ROUNDFO-CONNECTOR-ODLP-200 (2 pcs. per connection)

TF7-035TF7-015

FO-OUTDOORCABLE-200-2FIB-ARMFO-CONNECTOR-ODLP-200 (2 pcs. per connection)FO-PIPE SPLITTER 2Y-LR1 (2 pcs. per connection)(only for outdoor cable TF7-036)

TF7-036TF7-015TF7-066

Peripheral elementsSICAM TM

PE-6412 peripheral coupling Ax-bus 2x optical GC6-412 / 6MF11130GE120AA0

1.2.2 Data Transfer Between Redundant BSE Pairs

· Data exchange between the redundant BSE-pairs is carried out only external via Ethernet

· On each CP-2017 a SM-2556 has to beequipped

· The slots for the redundant BSE-pairs arepredefined, in fact: 1+2, 4+5, 7+8, (10+11,13+14 only in 17 slots mounting rack). (green:representation in the picture)

· The electrical connection between CentralFibre Switch and SICAM 1703 component canbe up to 100 m


· Power supply has to be redundant!· Redundant BSEs have to have identical

configuration and identical functionality

Central Fiber Switch

CablePatch cable, max. length 10 m

j

Plenum cable, max. length 90 m11 1

Switch Switch Switch

11 1

E SDE A RT H

F AC I LI TY

RYER

R YE R

R YE R

RYER

R YE R

RYER

R YE R

RYER

RYER

R YE R

RYER

R YE R

RYER

R YE R

RYER

RYER

R YE R

SICAM

PS -5620

CP-2014

CP-2017

IEC 69870-5-104

SICAM AK





Base unitSICAM AK

CP-2017 processing and communicationProcessing and communication elementCP-2017/PCCX25CM-2838 connection communication (CP-2017)

BC2-017 / 6MF10130CA170AA0

BC2-838 / 6MF10130CJ380AA0SM-2556/ETA2 BC2-556 / 6MF10130CF560AA0

CM-2860 patch plug standard V28,ET,TR CA2-860 / 6MF12110CJ600AA0

Cable� Patch cable Cat.5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0T41-253 (5m) / 6MF13040BC530AA0T41-254 (10m) / 6MF13040BC540AA0

1.2.3 Parameter Setting

Firmware versions (status 10/2013):

M: CP-2014/CPCX25 (Master Control Element)C4: CP-2017/PCCX25 (Processing and Communication Element)C5: CP-2017/PCCX25 (Processing and Communication Element)

1.2.3.1 Parameter Setting of the CP-2014/CPCX25

· In the OPM system technique select Redundancy Control under the Redundancy nodebelow the M-CPU:

· In the Value dropdown list select the entry CPU-Redundancy.

Other selection options:

· No redundancy

The following options are intended for redundant AUs:

· Global redundancy switchover with SCA-RS· Global redundancy switchover with application-related voting· Line-by-line redundancy switchover with SCA-RS· Line-by-line redundancy switchover with application-related voting



· In the OPM system technique select Red_sync mode under the Redundancy node belowthe M-CPU:

· In the Value column for the parameters Red_sync mode and Red_sync org_img selectone of the following entries from the dropdown list:

Please note, that some parameters are available for all types of redundancy control (globalredundancy switchover with SCA-RS, global redundancy switchover with application-relatedvoting, line-by-line redundancy switchover with SCA-RS, line-by-line redundancy switchoverwith application-related voting), unless explicitly specified otherwise in the column “Comment”.

Column name/Parameter

Description/Value Comment

Red_sync mode No synchronization: if no CAEx plus is used onthis BSE and also no singular Ax-PE iscoupledHigh Speed Link (HSL): if CAEx plus is usedon both redundancy BSEsHSL with singular Ax-PEs: if a singular Ax-PEis coupled on this BSE. The CAEx plusapplication is also synchronized over the HSLSync. via communication:If the distance between both AUs is more than200 m, the redundancy synchronization mustalso be performed over a separate fast dataconnection. In this case no singular Ax-PEsare allowed.

Specific settings forredundant AUs, notrelevant with CPUredundancy

Red_sync org_img One element of the redundancy pair must bedefined as Original, the other as Image.This parameter defines, whether this BSE is tobe the Original or the Image element of theredundancy pair.The second element of the redundancy pairmust be defined at Address of the redundantBSE (see below)

The mirroring of theparameter is otherwise notpossible.



· In the OPM system technique select Redundancy buffer under the node Redundancybelow the M-CPU:

The redundancy buffer is used to avoid the loss of data during the occurrence of anerror/failure until the redundancy switchover is complete.



Global enabling disabledenabled

Buffer size Maximum number of process informationitems, that can also be stored in the Buffertime.

1-32000

Buffer time Maximum time, during which the processinformation items should also be stored.

1-255 Seconds

The parameter group Redundancy buffer is also available on the CP-2017/PCCX25.

The following parameter groups are identical with those on the C:CPU:

· Address of the redundant BSE· Synchronization parameters· Singular Ax-PEs

Refer to section 1.4, Parameter Setting of the CP-2017/PCCX25.

1.2.3.2 Automatic Voting

Every system has 15 priority levels (0 to 14), whereby 14 is the highest level.

The Voter evaluates both redundancy systems based on the defined number and the prioritylevels. The Voter interprets the subsystem with the higher priorities as the faulty one andswitches over to the other system.

You define the criteria for a Voter switchover!

(The priorities can also be defined with the help of CAEx plus, according to the requirementsof your total system.)

The Voter compares the statuses of both systems, by starting from the highest prioritylevel 14. If both systems have the same status, the Voter compares both systems based onthe next lower priority level.



Error/Option

Active RedundancySystem 1

PassiveRedundancy

System 2

Switchover

a Priority 14 Priority 14 No (the active redundancy system 1continues to remain active)

b Not used Not used No (the active redundancy system 1continues to remain active)

c Priority 13 Priority 12 Yes (the active redundancy system 1 isswitched to passive)

or

c Priority 13 Not used Yes (the active redundancy system 1 isswitched to passive)

or

c Priority 13 Priority 14 No (the active redundancy system 1continues to remain active)

“Not used” means, that no priority is assigned, i.e. in the event of a failure or fault, the Voterdoes not evaluate the error concerned. Therefore, there is also no switchover in the respectivecase.

1.2.3.3 Settings for PREs (CPU Redundancy)

You define, which errors in the system are assigned which priority.

This is how you define the criteria for automatic Voting:

· Select Settings for PREs (CPU Redundancy):



· Click in the table and in the context menu select Unhide columns -> all, to see otherhidden columns (with other optional parameters):

· Search for the rows of the corresponding CPU pair (in the example, the redundancy pairC4/C5-CPU

Therefore for the next step of processing the rows 4 to 7 are relevant, that depends on theconfiguration of your AU.


· In the rows concerned select the values required from the dropdown list



Settings for PREs (CPU Redundancy)



DR# Not editable

DB Not editable

CPU-pair Predefined CPU-pairs for the redundancy Not editable

PRE In each case four PREs (0 – 3) per CPU-pair Not editable

Priority PRE failure Definition of the priority level for the failure ofthe PRE concerned (hardware or firmwaredamage)

To be defined for all fourPREs (0–3).Available for: CPUredundancy and line-by-lineredundancy switchover withSCA-RS

Prioritycommunicationfailure

Definition of the priority level for the failure ofthe communication on the PRE concerned

To be defined for all fourPREs (0–3).

Prioritycommunication fault

Definition of the priority level forcommunication fault on the PRE concerned

To be defined for all fourPREs (0–3).

Priority assignment See following section Specific setting for AU-redundancy (line-by-lineredundancy switchoverwith SCA-RS)Can be defined for all PREsfor every BSE of the AU (M-CPU and 16 C-CPUs).

Option: switchable Defines, whether the Voter (the M:CPU)should switch over the PRE of the redundancypair concerned (system element is beingswitched passive) or not (system element isnot being switched passive)

The option entered definesthe action of the voter; notavailable for line-by-lineredundancy switchover withapplication-related voting

Option: preferedposition

See following section Specific setting for line-by-line redundancyswitchover withapplication-related votingCan be defined for all PREsfor every BSE of the AU (M-CPU and 16 C-CPUs).

Option: generalinterrogation

Defines, whether a GI is to be sent after theswitchover of the relevant PRE to active (GIafter active) or not (no GI after active)



Settings for PREs (CPU Redundancy)



Option: user datafilter

Defines the behavior of the PRE (whenpassive)

Filter only user data with Status R

if system element passive, filter user data

The filter relates only to thetransmit direction. Filteringmeans, that the data pointwill not be sentThe passive PREsends/receives onlymessages with the status bitR set (R-Bit = Redundancy)The passive PRE continuesto send/receive all messageswith user data

Option: user datafilter deact

User data filter deactivated: the PREsends/receives all data, including user dataUser data filter activated: the PREsends/receives the user data defined in thefilter (column before).

Definition, whether the filtershould be activated or not.

1.2.3.4 Settings for BSEs (CPU Redundancy)

NotePlease note, that the settings are valid for the entire BSE. The values for these settings should beselected higher than the values of the corresponding settings for the PREs.

This is how you define the criteria for automatic Voting:

· Select Settings for BSEs (CPU Redundancy), to edit the table· Click in the table and in the context menu select Show columns -> all, to see other hidden

columns (with other optional parameters)· Search for the rows of the corresponding CPU pair (in the example, the redundancy pair

C4/C5-CPU· Edit the required values in the rows concerned (row 1 C4/C5-CPU):




Settings for BSEs (CPU Redundancy)



DR# Not editable

DB Not editable

CPU-pair Predefined CPU-pairs Not editable

Priority BSE failure Definition of the priority level for the failureof the BSE concerned (hardware or firmwaredamage)

Delay after BSE failure Definition of the time period, after the expiryof which the priority is canceled for a BSEfailure following a going BSE failure (inseconds)

To edit: double click in thefield and enter the requiredvalue (0-254)

Priority BSE tasksuspend

Definition of the priority level, when aCAEx plus task is stopped

Priority PE failure Definition of the priority level, when the PEfails (hardware or firmware damage or PEnot coupled)

Priority assignment See following section Specific setting for AU-redundancy (line-by-lineredundancy switchoverwith SCA-RS)

Option: switchable See following section Specific setting for AU-redundancy (line-by-lineredundancy switchoverwith SCA-RS, globalredundancy switchoverwith SCA-RS, globalredundancy switchoverwith application-relatedvoting)

Option: preferredposition

See following section Specific setting for AU-redundancy (line-by-lineredundancy switchoverwith application-relatedvoting

Option: type of use

singular

redundant

Specific settings for CPURedundancyThe CPUs of the predefinedCPU pairs 1/2, 4/5 etc.(connected via fixedinstalled HSL at the back ofthe module rack) can eachbe a singular CPU, whichcan then not be switchedover.The predefined CPU pairsare used as such.

Option: generalinterrogation

Defines, whether a GI is to be sent after theswitchover of the relevant BSE to active (GIafter active) or not (no GI after active)



Settings for BSEs (CPU Redundancy)



Option: User data filterto PE

Defines the behavior of the BSE (whenpassive)

Filter only user data with Status R: thepassive BSE sends only messages with thatstatus bit set

if system element passive, filter user data:The passive BSE continues to send/receiveall messages with user data to/from thecorresponding PE in the AU.

The filter relates only to thetransmit direction. Filteringmeans, that the data pointwill not be sentThe passive BSEsends/receives onlymessages with the status bitR set (R-Bit = Redundancy),The passive BSE continuesto send/receive allmessages with user data

Option: user data filterdeact

User data filter deactivated: the BSEsends/receives all data, including user datato the corresponding PE.User data filter activated: the BSE sends theuser data defined in the filter (column before)to the corresponding PE in the AU.

Definition, whether the filtershould be activated or not.

For the parameter setting of C4 and C5: CP-2017/PCCX25 for CPU redundancy, refer tosection 1.4, Parameter Setting of the CP-2017/PCCX25.



1.3 Redundant Automation Units

Connection between both BSEs over HSL:

The High Speed Link (HSL) is used for the synchronization of both redundant BSEs(C-CPUs).

In the case of AU redundancy the HSL is established with a fiber optic cable.

Exception: If the distance between both AUs is more than 200 m, in all cases the redundancysynchronization must take place over a separate fast data connection.

That causes a high load in the AU. Therefore take the following into consideration:

· Parameterize a connection between both AUs on that PRE, that is to be responsible forthe synchronization of both BSEs

· The PRE for this data connection must be coupled to that BSE which is to besynchronized.

· Use cycle times that are long enough for your CAEx plus application· Make sure, that both BSEs have an identical configuration and that they are loaded with

the same FW revision and the same parameters (state).



1.3.1 Default Configurations

1.3.1.1 Redundant AUs, Voting by SCA-RS, Distance up to 15 m

· Redundancy synchronization of functiondiagram and of the periphery is executed by ahigh speed link

· A high speed link is essential with singularperiphery

· The electrical connection between Ethernetand SICAM RTUs component can be up to100 m

· Depending on the slots of the basic systemelements the socket connector for the H.S.L.connection has to be selected (e.g. slot C0ð socket connector HSL-C0)The following socket connectors areavailable: HSL-C0 and C1, in the small rackCM-2832 and additional C4, C7, C10, C13 inthe large rack CM-2836

· SCA-RS is connected to SICAM AK via thesocket connector SYS-IO on the SICAM AK

SCA-RS Voter

Automation unitSICAM AK

Ethernet

CableCM-1820TB cablelength 15 m

j

CablePatch cable

k

CablelHigh speed linkFO, max. length 200 m

redundancy syncrhonizationvia High Speed Link

see the sections“Redundant Basic System Elements”“Redundant AUs in ring configurations”“Redundant AUs in star configurations”

andand

to the remoteperipheral elements

to the slaves

E SDEA RTH

FA CIL ITY

RYER

R YE R

RYER

RYER

R YE R

RYER

RYER

RYER

RYER

RYER

RYER

R YE R

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620

E SDEAR TH

FAC ILI TY

RYER

R YE R

RYER

RYER

RYER

RYER

RYER

RYER

R YE R

RYER

RYER

RYER

R YE R

RYER

RYER

RYER

RYER

SICAM

PS-5620

22

PS-5620PS-5620

SC

A-R

S

SC

A-R

S

IEC 69870-5-104

1 1

3





SCA-RS Voter CM-2816 redundancy board rack for AK 1703PS-5620 Power Supply 24…60 VDC/80 W orPS-5622 Power Supp.110…220 VDC, 230 VAC/80 WSCA-RS redundancy switchEPROM RED25

GA2-816 / 6MF11110CJ160AA0BC5-620 /6MF10130FG200AA0BC5-622 / 6MF10130FG220AA0B70-010 / 6MF10070AA100AA0SC2-051* / 6MF14130CA510AA2

SICAM AK CP-2014 system function, processing andcommunicationCM-2839connect comm./sys-I/O (CP-2014)

BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0

CP-2017 processing and communicationCM-2838 connection communication (CP-2017)

BC2-017 / 6MF10130CA170AA0BC2-838 / 6MF10130CJ380AA0

SM-2556/ETA2 BC2-556 / 6MF10130CF560AA0


CM-0828 fiber-optic-interface (TTL-LWL)2 pcs. for SCA-RS connection2 pcs. for high speed link

GA0-828 / 6MF11110AJ280AA0

Cable� CM-1820 TB cable BA1-820 / 6MF10110BJ200AA0

Cable� Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0T41-253 (5m) / 6MF13040BC530AA0T41-254 (10m) / 6MF13040BC540AA0


TF7-035TF7-015

FO-OUTDOORCABLE-200-2FIB-ARMFO-CONNECTOR-ODLP-200 (2 pcs. per connection)FO-PIPE SPLITTER 2Y-LR1 (2 pcs. per connection)(only for outdoor cable TF7-036)

TF7-036TF7-015TF7-066



Establishing an electrical connection with a cable longer than 10 m

If it is necessary to lay a more than 10 m long electrical cable (up to max. 100 m)a plenum cable has to be used.

Such a connection occurs in the following configurations in this document:

· Point-to-point-traffic electrical (max. 15 m with V.28)· Multi-point traffic electrical (max. 15 m with V.28)· LAN communication electrical (max. 100 m with Ethernet)



Cable Installation cable Cat.5 (4x2x0.5) AWG24RJ-45/open end

TF5-200 (1.5m) / 6MF13140FC000AA1TF5-201 (3m) / 6MF13140FC010AA1TF5-202 (5m) / 6MF13140FC020AA1

Plenum cable Installation cable Cat.5 (4x2x0.5) AWG24Installation via wall socket or patch field

TF5-010 / 6MF13140FA100AA1

Patch panel TP_Patch panel 24 Port 1HU, 6M T41-269 / 6MF13042BC600AA1

X-Port STP Box Cat.5e screened (4, 8, 12 Port) TEL+TS53.....

Wall socket TP_socket 2 x RJ-45 30° AP Cat.5TP_connection module 1 x RJ-45 Cat.5Assembly base for TS35

T41-286 / 6MF13040BC860AA1T41-287 / 6MF13040BC870AA1T41-291 / 6MF13041BC010AA1

cabinet 1

component 1

wall socket orpatch panel

cabinet 2

component 2

wall socket orpatch panel

plenum cable, ca. 100 mTF5-010

RJ45

TF5-200 (1,5m)TF5-201 (3m)TF5-202 (5m)

RJ45

TF5-200 (1,5m)TF5-201 (3m)TF5-202 (5m)



1.3.1.2 Redundant AUs, Voting by SCA-RS, Distance up to 200 m

Implemented with the third party product MOXA Nport Server:

· Redundancy synchronization of functiondiagram and of the periphery is executed by ahigh speed link

· A high speed link is essential with singularperiphery


· The electrical connection between Ethernetand SICAM RTUs component or betweenEthernet and MOXA-Server can be up to100 m

· Depending on the slots of the basic systemelements the socket connector for the H.S.L.connection has to be selected (e.g. slot C0ð socket connector HSL-C0)The following socket connectors areavailable: HSL-C0 and C1, in the small rackCM-2832 and additional C4, C7, C10, C13 inthe large rack CM-2836

· The MOXA Server can be supplied by thePower Supply HSA 50S24-P from MTMPower (item number: MTM+HSA50S24-P)

3

1

HSA 50S24-PHSA 50S24-P

2 2

22

14

SCA-RS Voter


Ethernet


j

CablePatch cable

k

Cable lHigh speed linkFO, max. length 200 m

MOXA NPort IA5150with power supply


ConnectorUN1373-1B

back view CM-2816

CM-1820 TB cable

UN 1373-1B

UN 1373-1B

redundancy synchronizationvia High Speed Link

see the sections“Redundant Basic System Elements”“Redundant AUs in ring configurations”“Redundant AUs in star configurations”

andand


to the slaves

IEC 69870-5-104

Cable �FO-cable indoor1000 DUP (max. 15 m)2 x ConnectorUN 1373-1B





SCA-RS Voter CM-2816 redundancy board rack for SICAM AKPS-5620 Power Supply 24…60 VDC/80 W orPS-5622 Power Supp.110…220 VDC, 230 VAC/80 WSCA-RS redundancy switchEPROM RED25


SICAM AK CP-2014 system function, processing andcommunicationCM-2839 connect comm./sys-I/O (CP-2014)

BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0



SM-2556/ETA2 BC2-556 / 6MF10130CF560AA0


CM-0828 fiber-optic-interface (TTL-LWL)2 pcs. for SCA-RS connection2 pcs. for high speed link

GA0-828 / 6MF11110AJ280AA0

Connected byMOXA NPortIA5150 -Server

MOXA NPort IA5150 Device Server(lt Supp Dokument)Technical details and ordering information can be foundhere: http://www.moxa.com/product/nport_ia-51505250.htm

Cable� CM-1820 TB cable BA1-820 / 6MF10110BJ200AA0

Cable� Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0T41-253 (5m) / 6MF13040BC530AA0T41-254 (10m) /6MF13040BC540AA0


TF7-035TF7-015

FO-OUTDOORCABLE-200-2FIB-ARMFO-CONNECTOR-ODLP-200 (2 pcs. per connection)FO-PIPE SPLITTER 2Y-LR1 (2 pcs. per connection)(only for outdoor cableTF7-036)

TF7-036TF7-015TF7-066

Cable� FO-INDOORCABLE-1000-DUP (max. 15 m)2 pcs. Connector UN 1373-1B V24/RS232C

TF7-030-- /6MF13140HA300AA1TF7-124-- /6MF13140HB240AA1

http://www.moxa.com/product/nport_ia-51505250.htm




1.3.1.3 Redundant AUs, Voting by SCA-RS, Distance higher than 200 m

Implemented with the third party product MOXA Nport Server:


· Redundancy synchronization of functionaldiagrams and periphery is carried out via freeselectable communication (Ethernet preferred,select transfer as fast as possible); a separateinterface is recommended

· The electrical connection between Ethernetand SICAM RTUs component or betweenEthernet and MOXA-Server can be up to100 m

· The protocol element for redundancysynchronization must not be placed on theM-CPU but should be necessarily situatedon the synchronized C-CPUs

· In this configuration only redundantperiphery is possible

· ATTENTION: Time-critical applications arenot possible in the FUD; minimal cycle time:1 ms

· The MOXA Server can be supplied by thePower Supply HSA 50S24-P from MTMPower (item number: MTM+HSA50S24-P)

1

HSA 50S24-PHSA 50S24-P

2 2

22

14

SCA-RS Voter


Ethernet


j

CablePatch cable

k

Cable lHigh speed linkFO, max. length 200 m



ConnectorUN1373-1B

back view CM-2816

CM-1820 TB cable

UN 1373-1B

UN 1373-1B

redundancy synchronizationpreferred via Ethernet

see the sections “Redundant Basic System Elements”“Redundant AUs in ring configurations”“Redundant AUs in star configurations”

andand


to the slaves

IEC 69870-5-104

Cable �FO-cable indoor1000 DUP (max. 15 m)2 x ConnectorUN 1373-1B





SCA-RS Voter CM-2816 redundancy board rack for SICAM AKPS-5620 Power Supply 24…60 VDC/80 W orPS-5622 Power Supp.110…220 VDC, 230 VAC/80 WSCA-RS redundancy switchEPROM RED25


SICAM AK CP-2014 system function, processing andcommunicationCM-2839 connect comm./sys-I/O (CP-2014)

BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0



SM-2556/ETA2 BC2-556 / 6MF10130CF560AA0


CM-0828 fiber-optic-interface (TTL-LWL)2 pcs. for SCA-RS connection

GA0-828 / 6MF11110AJ280AA0

Connected by MOXANPort IA5150 -Server

MOXA NPort IA5150 Device ServerTechnical details and ordering information can befound here: http://www.moxa.com/product/nport_ia-51505250.htm

Cable� CM-1820 SIEMENS TB cable BA1-820 / 6MF10110BJ200AA0

Cable� Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0T41-253 (5m) / 6MF13040BC530AA0T41-254 (10m) / 6MF13040BC540AA0

Cable� FO-INDOORCABLE-1000-DUP (max. 15m)2 pcs. connector UN 1373-1B V24/RS232C

TF7-030-- /6MF13140HA300AA1TF7-124-- /6MF13140HB240AA1





1.3.1.4 Redundant Automation Units in Star-Shaped Configurations

Variant 1

The redundant automations units SICAM AK are optically or electrically connected to afieldbus interface CM-0821.

Variant 2

The redundant automation units SICAM AK are optically connected to two fieldbus interfacesCM-0822.

MasterSICAM AK

Slaves

FieldbusinterfacesPS-663x, CM-0821, CM-0822

CablejPatchcable, length max. 3 mCablekFO, length:0.5 km using 50/125 µm fibre1.5 km using 62.5/125 µm fibre

see

chap

ter

“Red

unda

ntAU

s,vo

ting

with

SCA-

RS”

see section“MPT IEC 60870-5-101 or 103, optical, star”or “MPT IEC 60870-5-101 oder -103, optical, tree”or “ optical, star”SIEMENS fieldbus, IEC 60870-5-101,or “SIEMENS fieldbus, IEC 60870-5-101, optical, tree”

IEC 60870-5-104

CM-0827

12

ESDEARTHFAC ILITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICA M

P S-56 20

ESDEARTHFACI LITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICA M

P S-562 0

MasterSICAM AK

to the Slaves

FieldbusinterfacesPS-663x, CM-0822

CablekFO, length:0.5 km using 50/125 µm fibre1.5 km using 62.5/125 µm fibre

Settings on theconfigurataion switchCM-0822 Master-Module

see

chap

ter

“Red

unda

ntAU

s,vo

ting

with

SC

A-R

S”

see section “MPT IEC 60870-5-101 or 103, optical, star”or “MPT IEC 60870-5-101 oder -103, optical, tree”or “ optical, star”SIEMENS fieldbus, IEC 60870-5-101,or “SIEMENS fieldbus, IEC 60870-5-101, optical, tree”

IEC 60870-5-104

CM-0827

2 2

ESDEARTHFACILI TY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SIC AM

PS -5 620

ESDEARTHFACI LITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICA M

P S-562 0

8 7 6 4 3 2 15 OFF





Master SICAM AKelectrical to thefieldbus interfaces

CP-2014 system function, processing andcommunicationCM-2839 connect comm./sys-I/O (CP-2014)

BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0



ETA2 UMPMA0 103MA0 SFBMA1

SM-2556+SM-0551

X

X X X

BC2-556 / 6MF10130CF560AA0+BC0-551 / 6MF10130AF510AA0


Master SICAM AKoptical to the fieldbusinterfaces


BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0




SM-2556+SM-0551

X

X X X


CM-2872 patch plug V28/opt. CM-0821/27CM-0827 fiber optical interface (electrical-FO)

CA2-872 / 6MF12110CJ720AA0GA0-827 / 6MF11110AJ270AA0

Cable� Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0

Cable�length: max. 0.5km

FO-INDOORCABLE-50-DUP-LSOHFO-OUTDOORCABLE-50-2FIB-ARMFO-CONNECTOR-ST-50/62

TF7-027TF7-028TF7-016

length: max. 1.5kmFO-INDOORCABLE-62-DUP-LSOHFO-OUTDOORCABLE-62-2FIB-ARMFO-CONNECTOR-ST-50/62

TF7-006TF7-007TF7-016

Fieldbus interfaces CM-0821 fieldbus interface ring (3xFO, 1xel.)CM-0822 fieldbus interface star (4xFO)

GA0-821 / 6MF11110AJ210AA0GA0-822 / 6MF11110AJ220AA0



1.3.1.5 Redundant Automation Units in Ring-Shaped Configurations

· For coupling redundant masters in the ring thefieldbus interface CM-0821 as of versionGA0-821-B has to be used.

· Redundancy by means of a patch field is notrecommended for availability reasons.

· CM-0821 master-module− Configuration switch S1

1..... Rate 0 ........... OFF ... )2..... Rate 1 ........... ON ..... ) ....... e.g. baud rate 19 2003..... Rate 2 ........... OFF ... )4..... Rate 3 ........... ON ..... )5..... Star/ring ........ ON ..... ring6..... Level-CH3 .... OFF ... line-idle state ....... light off7..... Level-CH2 .... ON ..... line-idle state ....... light on8..... Level-CH1 .... ON ..... line-idle state ....... light on

− Configuration switch S2 AL...........ON ...... ) master topologically left

R ..........OFF .... ) master topologically left

10/11 ...ON ...... 11 Bit word length− Configuration switch S2 B

L...........OFF .... ) master topologically right

R ..........ON ...... ) master topologically right

10/11 ...ON ...... 11 Bit word length

MasterSICAM AK

to the Slaves

Fieldbusinterfaces in the ringCM-0821

Settings on theconfiguration switch S1CM-0821 Master-Module

CablejPatchcable, length max. 3 m

CablekFO, length:1,3 km using 62,5/125 µm fibre

see

sect

ion“

Red

unda

ntAU

s,vo

ting

with

SCA-

RS”

see sectionor

“MPT IEC 60870-5-101 or 103, optical, ring”“MPT IEC 60870-5-101 or 103, optical, ring+star”“SIEMENS-Fieldbus IEC 60870-5-101, optical, ring”or

Settings on theconfiguration switch S2CM-0821 Master-Module

BSettings on theconfiguration switch S2CM-0821 Master-Module

A1

IEC 60870-5-104

1

2

22

ONL R

Ring10

/11

ESDEAR THFAC ILITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SIC AM

PS -562 0

ESDEARTHFACI LITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SIC AM

P S-5 620

8 7 6 4 3 2 15 OFF

ONL R

Ring

10/1

1





MasterSICAM AK


BC2-014 / 6MF10130CA140AA0

BC2-839 / 6MF10132CJ300AA0




SM-2556+SM-0551

X

X X X



Cable� Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m) / 6MF13040BC550AA0T41-251 (2m) / 6MF13040BC510AA0T41-252 (3m) / 6MF13040BC520AA0

Cable�Length: max. 1,3km

FO-INDOORCABLE-62-DUP-LSOHFO-OUTDOORCABLE-62-2FIB-ARMFO-CONNECTOR-ST-50/62

TF7-006TF7-007TF7-016

Fieldbus interfaces CM-0821 fieldbus interface ring (3xFO, 1xel.) GA0-821 / 6MF11110AJ210AA0(as of version –B)

1.3.2 Parameter Setting

1.3.2.1 Parameter Setting of the CP-2014/CPCX25

· In the OPM system technique select the Redundancy control under the node Redundancybelow the M-CPU:

· In the Value dropdown list select one of the following entries:─ Global redundancy switchover with SCA-RS─ Global redundancy switchover with application-related voting─ Line-by-line redundancy switchover with SCA-RS─ Line-by-line redundancy switchover with application-related voting

Then define the settings based on the descriptions in sections 1.2.3.3 and 1.2.3.4 (the settingsare the same, if not specified otherwise).

The following parameters are valid exclusively for the sub-types of the AU redundancy.

Most parameters are identical for all methods of redundancy control.

Parameters that are jointly valid for the various methods of redundancy control (such as e.g.Redundancy buffer, are already described in section 1.2.3.1, Parameter Setting of the CP-2014/CPCX25.



1.3.2.2 Settings for PREs (AU Redundancy)

In the OPM system technique you have selected Redundancy control under the nodeRedundancy below the M-CPU and chosen the following entry in the Value dropdown list:

Line-by-line redundancy switchover with SCA-RS

· Select Settings for PREs (line. red. w. SCA-RS):

Settings for PREs (line-by-line redundancy switchover with SCA-RS)



DR# Not editable

DB Not editable

BSE all BSEs (16 CPUs, one M-CPU) Not editable

PRE four PREs (0 – 3) for each BSE Not editable

Priority assignment Defines, for which SE the priorities should bevalid after the occurrence of an errorThe affected system element:The affected BSE and its PRE:All system elements:

Can be defined for all PREsfor every BSE of the AU (M-CPU and 16 C-CPUs).

Option: switchable Defines, whether the voter should switchoverthe defined PRE (Systemelement is beingswitched to passive) or not (Systemelement isnot being switched to passive)


Line-by-line redundancy switchover with application-related voting

· Select Settings for PREs (line.-red. w. appl. voting):

Settings for PREs (line-by-line redundancy switchover with application-related voting)



DR# Not editable

DB Not editable

BSE all BSEs (16 CPUs, one M-CPU) Not editable

PRE four PREs (0 – 3) for each BSE Not editable

Option: preferredposition

Defines, whether the PRE concerned shouldbe started up in the state Active or Passive

Specific setting for:line-by-line redundancyswitchover withapplication-related votingCan be defined for all PREsfor every BSE of the AU(M-CPU and 16 C-CPUs).




Global redundancy switchover with SCA-RS

· Select Settings for PREs (gl. red. w. SCA-RS):

Settings for PREs (global redundancy switchover with SCA-RS)



Option: switchable Defines, whether the voter should switchoverthe defined PRE (Systemelement is beingswitched to passive) or not (Systemelement isnot being switched to passive)Can be defined for all PREs for every BSE ofthe AU (M-CPU and 16 C-CPUs).

The possibility exists, thatduring a global redundancyswitchover not all systemelements are switchedpassive, in order to continuetransmitting informationabout redundancy statesand diagnostic informationon the interface to themaster computer.


Global redundancy switchover with application-related voting

· Select Settings for PREs (gl. red. w. appl. voting):

Settings for PREs (global redundancy switchover with application-related voting)



Option: switchable Defines, whether the voter should switchoverthe defined PRE (Systemelement is beingswitched to passive) or not (Systemelement isnot being switched to passive)Can be defined for all PREs for every BSE ofthe AU (M-CPU and 16 C-CPUs).

The possibility exists, thatduring a global redundancyswitchover not all systemelements are switchedpassive, in order to continuetransmitting informationabout redundancy states anddiagnostic information on theinterface to the mastercomputer.



1.3.2.3 Settings for BSEs (AU Redundancy)


Line-by-line redundancy switchover with SCA-RS

· Select Settings for BSEs (line. red. w. SCA-RS):

Settings for BSEs (line-by-line redundancy switchover with SCA-RS)

Columnname/Parameter


Priority assignment Defines, for which SEs the priorities should bevalid after the occurrence of an errorThe affected systemelement:The affected BSE and its PRE:All systemelements:

Option: switchable Defines, whether the voter should switchover thedefined BSE (System element is being switched topassive) or not (Systemelement is not beingswitched to passive)

The parameter is valid forthe selected BSE. The PE(if available) is switchedpassive indirectly: the filteracts in the direction of thePE, the data from the PEare flagged with R-Bit.


Line-by-line redundancy switchover with application-related voting

· Select Settings for BSEs (line. red. w. appl. voting):



· Edit the values required in the rows concerned (row 4 C4-CPU and row 5 C5-CPU)

Settings for BSEs (Line-by-line redundancy switchover with application-related voting)

Columnname/Parameter


Option: preferedposition

Defines, whether the BSE concerned should bestarted up in the state Active or Passive;Can be defined for every BSE of the AU (M-CPUand 16 C-CPUs)

Specific setting for: Line-by-line redundancyswitchover withapplication-related voting


Global redundancy switchover with SCA-RS

· Select Settings for BSEs (gl. red. w. SCA-RS):




Settings for BSEs (Global redundancy switchover with SCA-RS)



Option: switchable Defines, whether the voter should switchover thedefined BSE (Systemelement is beingswitched topassive) or not (Systemelement is not beingswitched to passive)Can be defined for every BSE of the AU (M-CPUand 16 C-CPUs)


Global redundancy switchover with application-related voting

· Select Settings for BSEs (gl. red. w. appl. voting):


Settings for BSEs (Global redundancy switchover with application-related voting)



Option: switchable Defines, whether the voter should switchoverthe defined BSE (Systemelement isbeingswitched to passive) or not(Systemelement is not being switched topassive)

For the parameter setting of C4 and C5: CP-2017/PCCX25 for AU redundancy, refer tosection 1.4, Parameter Setting of the CP-2017/PCCX25.



1.4 Parameter Setting of the CP-2017/PCCX25

The following parameters define the synchronization between the redundant BSE pairs andare valid both for BS E as well as AU redundancy.

Please note, that the following parameter setting must be performed on both C-CPUs of thetwo AUs: (e.g. C4:CP-2017/PCCX25 of the one AU and the corresponding C4:CP-2017/PCCX25 of the other AU)

· In the OPM system technique, select the node Redundancy under C4:CP-2017/PCCX25

· In the Value column for the parameters Red_sync mode and Red_sync org_img selectone of the following entries from the dropdown list:



Red_sync mode No synchronization: if no CAEx plus is used onthis BSE and also no singular Ax-PE iscoupled

High Speed Link (HSL): if CAEx plus is usedon both redundancy BSEs

HSL with singular Ax-PEs: if a singular Ax-PEis coupled on this BSE. The CAEx plusapplication is also synchronized over the HSL

Sync. via communication:If the distance between both AUs is more than200m, the redundancy synchronization mustalso be performed over a separate fast dataconnection. In this case no singular Ax-PEsare allowed.

Specific settings for redundantAUs, not relevant with CPUredundancy

Red_sync org_img One element of the redundancy pair must bedefined as Original, the other as Image.This parameter defines, whether this BSE is tobe the Original or the Image element of theredundancy pair.The second element of the redundancy pairmust be defined at Address of the redundantBSE (see below)

The mirroring of the parameter isotherwise not possible.



· In the OPM system technique select the node Address of the redundant BSE's underC4:CP-2017/PCCX25

· Enter the following data (valid for BSE and AU redundancy)



Red_sync reg-Nr. Region number of the other element of theredundancy pair (BSE); for CPU redundancythe value 254 is to be entered (own AU)


Red_sync comp-Nr. Component number of the other element of theredundancy pair (BSE)


Red_sync BSE-Nr. BSE number of the other element of theredundancy pair


· In the OPM system technique select the node Synchronization parameter under C4:CP-2017/PCCX25:





Red_syncmonitoring timeout

Defines how long the synchronization cantake: 0.1 -100 seconds. After this time periodin seconds has expired an error message isgenerated.

If the CAEx plus applicationis very extensive, you requirea higher value.The same applies forredundant AUs, thatare far apart from eachother (redundancysynchronization over aseparate fast dataconnection)

· In the OPM system technique select the node Singular Ax-PEs under C4:CP-2017/PCCX25(the node is visible if you have selected the value HSL with singular Ax-PEs for theparameter Red_Sync Mode)



Automatic updateafter going peripheryfailure

Enabling for an automatic update of theopen/closed loop control function after everygoing peripheral element failure on the passiveBSE (YES or NO)

The parameter is relevant forthe BSE with the singular PE:if one PE restarts, after agoing failure of the PE on thepassive BSE the parameterbecomes effective

Automatic bus-switchover at buserror

Enabling of an automatic bus switchover withbus error, (YES or NO)

With a partial bus failure androute redundancy (here: thecoupling of the singular PEover various routes) aredundancy switchover isachieved without PE failure, ifthe passive BSE reaches allPEs, everything is OK thereand there are no higherpriority errors present.



· In the OPM system technique select the node Redundancy buffer underC4:CP-2017/PCCX25

The redundancy buffer is used to avoid the loss of data during the occurrence of anerror/failure until the redundancy switchover is complete.



Buffer size Maximum number of process information items, thatcan also be stored in the Buffer time.

Buffer time Maximum time, during which the process informationitems should also be stored.

1-255 seconds

1.4.1 Mirror Parameters

Mirror parameters can be copied from the Original-BSE to the Image-BSE, if the followingconditions are fulfilled:

Both elements of the redundancy pair are each already separately configured.

The entire system-technical parameterization on the first CPU of the redundancy pair iscompleted (here: C4 of the redundancy pair C4/C5-CPU.

The entire system-technical parameterization (parameters, which must have different valuesfor every BSE, such as e.g. addressing) is completed for both elements of the BSE pair (inother words C4 and C5 of the redundancy pair C4/C5-CPU).

Please note, that parameters for interfaces (e.g.: IP-addresses, baud rates, etc…) must be setseparately for each interface (these are not taken into consideration during copying of themirror parameters)!



The following parameters are excluded from the copy operation

· System-technical parameters:─ The addressing of the redundant BSE─ The setting, whether the BSE is an Original or an Image─ Settings for the PREs of a BSE─ Settings for priorities, refer to sections 1.2.3.3, Settings for PREs (CPU Redundancy)

and 1.2.3.4, Settings for BSEs (CPU Redundancy)

· Process-technical parameters:─ All redundancy control messages─ All redundancy status information messages─ All error messages─ All communication control messages─ All PRE control messages─ All PRE status information messages

All other parameters (CAEx plus application, data points of singular PEs, BSE settings,selective data flow routing ...) are acquired by the mirroring.

This is how you mirror the parameters from the Original-BSE to the Image-BSE:

· Select the first BSE of the redundancy pair (C4: CP-2017/PCCX25)· In the context menu select the entry Copy mirror parameters

· Select the second BSE of the redundancy pair (C5: CP-2017/PCCX25)· In the context menu select the entry Paste mirror parameters

If the elements of the redundancy pair are configured differently (one is e.g. configured withone PE and I/O-modules, the other not), the following message appears:

Click OK.



1.5 Redundancy of Power Supply

1.5.1 General

SICAM AK can be supplied with the power supplies PS-5620 and PS-5622. Depending onrequirements and mounting rack, a differing number are used.

The power supplies are slotted into the compartments provided from the front. The cabling iscarried out from the rear of the mounting rack. Systems that are mounted on the wall musttherefore be removed beforehand.

The supply can be carried out with single leads of the type H07V-K (2.5) or a cable of the typeH05VV-F3G (2.5).

Designation Item-Number/MLFB

Power Supply 24…60 VDC/80 W BC5-6206MF10130FG200AA0

Power Supply 110…220 VDC,230 VAC/80 W

BC5-6226MF10130FG220AA0

Mains cable 3x2,.5 (H05 VV-F 3G 2.5flexible lead)

TF5-0026MF13140FA020AA0

PS-5620

PS-5620

ESDEARTH

FACILIT Y

PS-5620

PS-5620

RYER

RYER

R YER

R YE R

R YE R

R YE R

RYER

RYER

RYER

RYER

RYER

R YER

R YE R

R YE R

R YE R

RYER

RYER

SICAM

PS-5620

PS-5620

Mounting rack CM-2834 Mounting rack CM-2836



1.5.2 Possible Configurations

Mounting Rack CM-2834

In the basic configuration the mounting rack is fitted with onepower supply.This is installed in the upper slot.

The 2nd power supply can be used either for increasingperformance or for redundancy.This is installed in the lower slot.

Mounting Rack CM-2836

In the basic configuration the mounting rack is fitted with onepower supply.This is installed in the upper right slot.

The 2nd power supply can be used either for increasingperformance or for redundancy.This is installed in the upper left slot.

The 3rd power supply can be used solely as redundancy for thefirst or second power supply.It is installed in the lower right slot. This must be expanded withCM-2826 beforehand.

The 4th power supply can be used solely as redundancy for thefirst or second power supply.It is installed in the lower left slot. This must be expanded withCM-2826 beforehand.

1.

1.

2.

2. 1.

1.2.

1.

3.

2.

1.

3.

2.

4.



1.5.2.1 Fitting Power Supply in CM-2834

1.5.2.1.1 Installing 1st Power Supply

The first power supply is installed in the upper right slot. It only needs to be pushed into thecompartment� and fastened with screws�. The associated network cable is alreadycabled with the reverse side of the backplane.

1.5.2.1.2 Installing 2nd Power Supply

The second power supply is installed in the lower right slot.

ESDEARTH

FACILITY

ESDEARTH

FA CILITY

PS-5620

2

1

Free slot for1 power supplyst

PS-5620

PS-5620

ESDEARTH

FACILITY

1 power supplyst

2nd power supply



Proceed as follows:

Cabling at the Rear of the Mounting Rack

· Unscrew the connector� from the backplane and connect it with the network cable

· Screw the connector back on to the backplane of the mounting rack�· Fasten the ground lead of the network cable to X63 of the backplane�

Installing the Power Supply

· Open the 2 screws� of the plate that covers the slot for the second power supply

· Remove the plate�· Install the power supply�· Screw on the power supply�

12

3 +/P -1

NC~/-

~/+

12

3

NC~/ -

~/ +

12

3

NC~/-

~/+

12

3

X63

X62

3

2/N

connector

brown

yellow/green

power cord

cabling1 power supplyst

cabling2 power supplynd

blue

connector

brown

yellow/green

power cord



blue

PS-5620

4

5ESD

EARTHFACILITY

E SDEARTH

FACILI TY

PS-5620

PS-5620

7

6





The first power supply is installed in the upper right slot. It only needs to be pushed into thecompartment� and fastened with screws�. The associated network cable is alreadycabled with the reverse side of the backplane.


The second power supply is installed in the upper left slot.

PS-5620

1

2

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

ESDEARTH

FACI LI TY


RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620PS-5620

ESDEAR TH

FAC ILITY

1 power supplyst2nd power supply



Proceed as follows:


· Connect the network cable with the connector�· Fasten the ground lead of the network cable to the backplane at X63�

Installing the power supply

· Open the 2 screws� of the plate that covers the slot for the second power supply

· Remove the plate�· Install the power supply�· Screw on the power supply�

NC

~/-

~/+

12

3

N C

~/-

~/+

12

3

NC

~/-

~/+

12

3

1

X63 2

X62

CM-2836Rear side

power cord

connector

brown blue



yellow/green

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620 PS-5620

6

54

3

ESDEA RTH

FACI LI TY

ESDEARTH

FAC ILITY



1.5.2.2.3 Installing the 3rd and 4th Power Supply

The third power supply is installed in the lower right slot and the fourth in the lower left slot.

In contrast to the installation of the first and second power supply, for the 3rd and 4th powersupply an additional PCB must be fitted beforehand.


CM-2826 print for redundant powersupply (only for 3rd and 4th powersupply)

BC2-8266MF10130CJ260AA0

Installation of the PCB for Redundant Supply

· Break the CM-2826 into 2 parts at the predetermined breaking point�; you consequentlyobtain an expansion PCB and a connection PCB

PS-5620PS-5620

PS-5620PS-5620

ESDEARTH

FAC ILITY

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

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RYER

RYER

RYER

RYER

RYER

RYER

SICAM

1 power supplyst2nd power supply

3rd power supply4th power supply

GND+5V

NC

~ /-

~ /+

GND

+5V

GND+5V

NC

~/-

~/+

GND

+5V

1

CM-2826

Predeterminedbreaking point

Expansion PCB

Connection PCB



· Take the expansion PCB and guide it towards the backplane from below�; ensurecorrect plug connection between both PCB’s�

· Screw the expansion PCB firmly to the mounting rack�

· Remove the screws for the connection PCB�; there are 2 on both the backplane andexpansion PCB

· Rotate the connection PCB to the position shown� and fasten it with backplane andexpansion PCB�+�

GND+5V

NC

~/-

~/+

NC~/-

~/+

12

3

GND+5V

NC

~/-

~/+

N C~/-

~/+

12

3

GND+5V

NC

~/-

~/+

GND+5V

NC

~/-

~/+2

3

4

2

3

4

GND+5 V

N C~/-

~/+

NC~/-

~/+

12

3

GND+5V

NC~ /-

~ /+

N C~/-

~/+

12

3

GND+5V

12

GND+5V

12

5 5

GND+5V

NC

~/-

~/+

NC~/-

~/+

12

3

GND+5V

NC

~/-

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6

7

8

GND+5V

12

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D

+5V

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D

+5V

6

7

8




· Connect the network cable with the connector� and screw the connector to theexpansion PCB

· Fasten the ground lead of the network cable to the expansion PCB at X4�


· Open the screws of the plates� that cover the slots for the third and fourth power supply· Remove the plates�

GND+5V

NC

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NC~/ -

~/ +

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3

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12

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1

2 Power cord

Connector

brown blue blue

Cabling 3power supply

rd

Power cord

Connector

Cabling 4power supply

th

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620PS-5620

2

1 1

2ESD

EAR THFA CILITY



· Install the power supplies�· Screw on the power supplies�



The first power supply is installed in the upper right slot. It only needs to be pushed into thecompartment� and fastened with screws�. The associated submodule (SM-5860) for thesupply from the reverse side of the mounting rack is already mounted and cabled.

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620PS-5620

PS-5620PS-5620

4

3 3

4

ES DEARTH

FACI LI TY

PS-5620

1

2

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

ESDEARTH

FACI LI TY





The second power supply is installed in the upper left slot.

Therefore the CM-5680 connection p.c.b. and socket connector must be installed before. Thesame parts as used for the first power supply have to be used.


CM-5680 supply/signaling PS-562x BC5-6806MF10130FG800AA0

Installing Connection P.C.B. CM-5680

· Open the screws of the plate that covers the slot for the second power supply· Install the plates on which connection p.c.b. and socket connector will be mounted· Screw the socket connector from inside the mounting rack to the plates· Screw the connection p.c.b. from the rear side of the mounting rack to the plates

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

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RYER

RYER

RYER

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SICAM

PS-5620PS-5620

ESDEARTH

FAC ILITY

2 power supplynd 1 power supplyst

CM-5680

Plate

Socket connector

Plate CM-2833 rear side





· Install the power supply· Screw on the power supplies

GND GND5V SENSE5V

Cabling2 power supplynd

Power cord

RYER

RYER

RYER

RYER

RYER

R YER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

RYER

SICAM

PS-5620PS-5620

ESDEARTH

FACILITY

Screws



1.5.2.4 Parameter Setting

For the configuration of the AU it must be specified, at which slot the power supply must befitted.

The following parameters refer to the precise fitting location of the power supply in the modulerack (viewed from the front).

Left top: Parameter AU-common settings | HW-Configuration for powersupplies | PS left top fitted

Left bottom: Parameter AU-common settings | HW-Configuration for powersupplies | PS left bottom fitted

Right top: Parameter AU-common settings | HW-Configuration for powersupplies | PS right top fitted

Right bottom: Parameter AU-common settings | HW-Configuration for powersupplies | PS right bottom fitted

· In the OPM system technique select the HW-Configuration for power supplies under thenode AU-common settings below the M-CPU:

In the Value dropdown list select the corresponding entries according to your configuration.



1.6 Redundancy Messages

1.6.1 Redundancy Control Messages

Redundancy control message are parameter-settable user data messages in the single pointinformation format (TI 30) which define the required redundancy behavior in SICAM AK.

The messages can be parameterized in the OPM, Tools menu (Types overview entry,Parameter tab: under SICAM 1703 + Ax 1703 -> System functions -> Redundancy controlmessage).

The redundancy control messages have the following parameters and can have the followingvalues (in brackets):

· CASDU1 (0-255)· CASDU2 (0-255)· IOA1 (0-255)· IOA2 (0-255)· IOA3 (0-255)· TI, Type identification (single point information TI=30)· BSE_(RED) (C0-CPU to C16-CPU, M-CPU, not used)· PRE_(RED) (PRE0 to PRE3, BSE itself, not used)· Control_function_(RED) (A/P-control, User priority, switch-over disabled, A/P-control

with failed SCA-RS, listening mode-control, key switch)· Failure_behavior_(RED) (maintain status, terminate binary information)· Priority_(RED) (Priority 0 (lowest) to Priority 14 (highest))



OPM, Edit image:

Overview of the various combinations of attributes for the parameter setting of specificredundancy messages, necessary parameters are marked with an “X”:

Control function_(RED) Failure Behavior_(RED) BSE_(RED) PRE_(RED) Priority_(RED)

A/P-control X X

irrelevant forglobal

redundancyswitchover

X

irrelevant forglobal redundancy

switchover

User priority X X

irrelevant forglobal

redundancyswitchover

X

irrelevant forglobal redundancy

switchover

X

Switch-over disabled X

A/P-control with failedSCA-RS

X

listening mode-control X

key switch X X

Must beparameterized

for bothelements ofthe CPU pair



A/P-control: only for application-related voting

The state (active or passive) of an entire AU (global redundancy switchover) or the state of asingle BSE or PRE (line-by-line redundancy switchover) is controlled with the help of thismessage.

With application-related voting the voter (e.g. control center) generates the required state itself(e.g. by means of comparing parameterized error messages). The required state of thesystem elements is communicated by means of a user data message from the central module.

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_unction_(RED) (A/P control),Failure_behavior_(RED), BSE_(RED) and PRE_(RED).

For line-by-line switchover a selective system element (BSE, SSE) is valid as destinationrouting.

For global redundancy switchover there is only one A/P control message, which is valid for theentire automation unit, therefore BSE and SSE are irrelevant.

A set binary information switches the selected system element to active.

If these binary information messages are received with NT-Bit set, either the state is retainedor the system components concerned are switched to passive (can be parameterized in thefailure behavior).

For protocol elements which, based on the parameter setting, belong to a functionalredundancy or a Multimaster, only the A/P control message to the less significant protocolelement is required. However this switches over all associated protocol elements.

User priority: for AU redundancy with SCA-RS

User priority messages in the single point information format are routed to the centralredundancy processing.

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_function_(RED) (User priority),Failure_behavior_(RED), BSE_(RED), PRE_(RED) and Priority_RED.

Valid as destination routing for line-by-line switchover

· one selective system element (BSE, SSE) or· all system elements (specific identifier in BSE).

For global redundancy switchover there are only one time priorities, which are valid for theentire automation unit, therefore BSE and SSE are irrelevant.

For the CPU redundancy the parameterized priorities are valid for the parameterized C-CPU(BSE) and its protocol elements.

A set binary information increments the counter of the parameterized priorities.

If these binary information messages are received with NT-Bit set, either the state is retained(counter remains unchanged) or any binary information items previously set are deleted(counter is decremented, if binary information was set) (can be parameterized in the failurebehavior).

Apart from this user priorities can still be set directly from CAEx plus. For line-by-lineswitchover these are valid for the basic system element concerned, for global switchover forthe entire automation unit and for CPU redundancy for the basic system element concernedand its protocol elements.

In the case of line-by-line or global switchover the integrated totals are sent as systemmessage to the SCA-RS every 100ms over the system I/O bus. The SCA-RS compares thepriorities of the two automation units, generates the redundancy state and communicates thisto the automation units.



Switch-over disabled: cannot be used for application-related voting

With CPU redundancy and global switchover with SCA-RS it is possible to prevent theswitchover through modified priorities. That is necessary, if e.g. an application is not runningsynchronously. The block can be set by means of user data messages or directly in thefunction diagrams in CAEx plus, whereby these act OR-linked.

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_function_(RED) (switchoverdisabled) and Failure_behavior_(RED).

For the global switchover the BSE and SSE are irrelevant, as the function is valid for the entireautomation unit.

For CPU redundancy this function can be activated for each CPU pair (parameterize one ofthe two C-CPU numbers).

A set binary information blocks the switchover.

If these binary information messages are received with NT-Bit set, either the state is retainedof the block is lifted (can be parameterized in the failure behavior).

With CPU redundancy the blocks set in CAEx plus act OR-linked for the respective CPU pair,i.e. if one of the C-CPUs has the block set, both C-CPUs are not switched over.

For the global switchover with SCA-RS the block states of all C-CPUs are OR-linked.

The block is indicated in the diagnostic with an error of the diagnostic class Warning.

A/P-control with failed SCA-RS: for AU redundancy with SCA-RS

When using the SCA-RS, this is to be used in a redundant configuration, since when a failureof the central module is detected, all affected system elements are switched to passive.

If the communication between SCA-RS and M-CPU has failed, then the M-CPU switches allpassive. The SCA-RS switches all active on the functioning connection. With a detectedfailure the M-CPU sets all priorities and sends these to the SCA-RS. With that, even if only thereceive line to the M-CPU has failed, the SCA-RS can perform a switchover to the otherautomation unit.

If the SCA-RS itself fails, the redundant SCA-RS takes over the function. This state can bediagnosed in both automation units.

Both automation units are only switched to passive with a failure of both SCA-RS or bothcommunication lines (double error). Then it is only possible to switch one of the automationunits completely active with specific user data messages in the single point information format.

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_function_(RED) (A/P-controlwith failed SCA-RS) and Failure_behavior_(RED).

The message is valid for the entire automation unit.

A set binary information switches the entire automation unit to active.

If these binary information messages are received with NT-Bit set, either the state is retainedor the automation unit is switched to passive (can be parameterized in the failure behavior).

Listening mode-control

With this message the entire AU is set to this mode. Listening mode means, that the statepassive is always transferred to the interfaces, regardless of which state the A/P-controlmessage assigns. This is used so that all interfaces do not switch their transmit lines to activeand only listen to the data. Within the AU however the data are still distributed or filteredbased on the active/passive state.

The listening mode is controlled by means of a user data message in the single pointinformation format.



The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_function_(RED) (listeningmode) and Failure_behavior_(RED).

There is only one message, which is valid for the entire automation unit.

Based on the content of the data the entire automation unit is switched

· to normal mode (binary information = 1) or· to listening mode (binary information = 0).

If the user data message is received with NT-Bit set, either the state is retained or theautomation unit is switched to listening mode (can be parameterized in the failure behavior).

The status of listening mode is also forwarded as return information.

Key switch: with CPU redundancy (application-related key-operated switch)

With redundancy configurations it should be possible, that an automation unit or interfaces areswitched either

· active· passive· or automatic (required state of the voter)

over a key-operated switch.

This takes place when using the SCA-RS directly through wiring over the SCA-RS.

With application-related voting, this can take place in the application when generating the A/P-control message.

With CPU redundancy however, it is possible to read this state over an input module or todetermine it via communication from a higher-level station and send it to the centralredundancy processing by means of a user data message (single point information).

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy control message with the attributes Control_function_(RED) (key switch),Failure_behavior_(RED) and BSE_(RED).

The key-operated switch is valid for the parameterized basic system element and its protocolelements. A message must be routed to both basic system elements, since the status of thekey-operated switch can only be determined from both messages:

· both binary informations 0 = Automatic· one binary information 1 = C-CPU concerned and its protocol elements permanently

switched active by the key-operated switch, the other passive· both binary informations 1 = Faulty position, is treated as a failure (NT-Bit set)

If a faulty position is detected an error of the class External is set.

If the user data message is received with NT-Bit set, either the state is retained or switched toAutomatic (can be parameterized in the failure behavior).



1.6.2 Redundancy Return Information Messages

Redundancy return information messages are user data messages with a parameter-settable5-stage address (CASDU1, CASDU2, IOA1, IOA2, IOA3) and a fixed type identification (30 =single point information), which, among other things, provide information e.g. about theredundancy states of the individual system elements or the position of the key-operated switchof the SCA-RS.

The messages can be parameterized in the OPM, Tools menu (Types overview entry,Parameter tab: under SICAM 1703 + Ax 1703 -> System functions -> Redundancy returninformation message).

The redundancy return information messages have the following parameters and can assumethe following values (in brackets):

· CASDU1 (0-255)· CASDU2 (0-255)· IOA1 (0-255)· IOA2 (0-255)· IOA3 (0-255)· TI, Type identification (single point information TI=30)· Return_inform_function_(RED) (redundancy state, switchover runs at a global

switchover, keyswitch of the SCA-RS: system A active, keyswitch of the SCA-RSautomatic, keyswitch of the SCA-RS: system B active, listening mode)

· BSE_(RED), Basic system element (C0-CPU to C16-CPU, M-CPU, not used)· PRE_(RED), Supplementary system element (PRE0 to PRE4, BSE itself, not used)



OPM, Edit image:

Overview of the various combinations of attributes for the parameter setting of specificredundancy status information messages, necessary parameters are marked with an “X”:

Return_inform_function_(RED) BSE_(RED) PRE_(RED)

redundancy state X

irrelevant for globalredundancy switchover

X

irrelevant for globalredundancy switchover

switchover runs at a globalswitchover

keyswitch of the SCA-RS: system Aactive

keyswitch of the SCA-RS automatic

keyswitch of the SCA-RS: system Bactive

listening mode

Redundancy state

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy return information message with the attributesReturn_inform_function_(RED) (redundancy state), BSE_(RED) and PRE_(RED).

With global redundancy switchover there is only one return information message, which isvalid for the entire automation unit, therefore BSE and SSE are irrelevant.For line-by-line switchover a separate return information message is generated for the systemelement (selected with BSE_(RED) and PRE_(RED)).For the CPU redundancy a return information message is generated for every C-CPU(selected with BSE_(RED).

A set binary information means, that the system element concerned is active, or with globalswitchover at least one system element is active.



Switchover runs at a global switchover

Only valid for global redundancy switchover.

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy return information message with the attributeReturn_inform_function_(RED) (switchover runs at a global switchover).

A set binary information means, that the switchover is not yet completed. That means, that notall system elements in the automation unit have the same redundancy state.

Keyswitch of the SCA-RS (system A active, automatic, system B active)

In the case that a SCA-RS voter is used, this message returns the respective position of thekey-operated switch.

Listening mode

The message can be parameterized in the OPM (SICAM 1703 + Ax 1703 system functions)under Redundancy return information message with the attributeReturn_inform_function_(RED) (listening mode).

There is only one return information message, which is valid for the entire automation unit,since the listening mode can only be set globally. Therefore BSE and SSE are irrelevant.

A set binary information means, that the automation unit is in normal mode.

1.6.3 Redundancy Control with CAEx plus

For a detailed description for the function (function block) call up the CAEx plus Help.

For the redundancy control in SICAM AK there are various vendor modules available inCAEx plus:

· TB_RED_GET_COMP_VALUEReadout of the values for a cyclic comparison

· TB_RED_SET_COMP_VALUESetting the values for a cyclic comparison

With the help of these two modules, eight analog values can be transmitted from the activeBSE to the passive BSE.

· TB_RED_GET_TRIM_STATEReadout of the states for the calibration from

· TB_RED_SET_TRIM_STATESetting the states for the calibration

With the help of these two modules, 32 binary values can be exchanged between the BSEs.

· TB_RED_GET_TRIM_VALUEReadout of the integral values for the calibration from

· TB_RED_SET_TRIM_VALUESetting the integral values for the calibration



With the help of these two modules, 24 analog values can be exchanged between the BSEs.

· TB_RED_SET_PRIOR_INFOSystem messages for the control of the priorities for the redundancy switchover by thevoter

With the help of this module priorities are defined, which concern that BSE on which theCAEx plus application is running.

· TB_RED_SET_SWITCH_DISABLEDeactivation of the redundancy switchover

With the help of this module the redundancy switchover can be deactivated.

· TB_RED_SET_UPDATE_REQUESTRedundancy update request

With the help of this module an update is requested over HSL.

· TB_RED_GET_SYSTEM_INFOReadout of the redundancy states

With the help of this module one obtains information about whether that BSE on which theCAEx plus application is running is in the active or passive state.


2 Redundancy via CP-6010

Contents

2.1 Overview ........................................................................................................ 822.2 CP-6010 (Redundancy Voter) ......................................................................... 842.3 Connecting SICAM AK Redundancy System .................................................. 892.4 SICAM AK Redundancy Engineering .............................................................. 922.5 SICAM AK Switchover Settings .................................................................... 1032.6 Configuration of Priority Messages in SICAM AK .......................................... 113

Redundancy via CP-6010


2.1 Overview

2.1.1 System Components

The SICAM AK Redundancy is an integrated functionality of SICAM AK which monitors theinternally generated hardware, firmware and communication related errors. It monitors theerror conditions of 2 systems SICAM AK and sends the switchover messages to ensure theavailability of 1 active system.

The SICAM AK Redundancy system consists of:

· 2 modules CP-6010· 2 power supply modules, optional

─ PS-6630 (24…60 VDC)─ PS-6632 (110…220 VDC)

· 1 key switch (CM-6820)· 2 redundant units of SICAM AK



2.1.2 Function

Both CP-6010 modules are connected via a protocol according to standard IEC 60870-5-104to the both SICAM AK devices, as well as to each other. In case of a communication failurevia IEC 60870-5-104 between the CP-6010, the system will resume communication throughan alternate serial protocol (IEC 60870-5-101).

After the system is powered-up, a communication link is established between CP-6010 and adecision is made based on the redundancy logic. According to the decision, one of theCP-6010 becomes an active voter and other CP-6010 hot standby.

After the communication between the SICAM AK and CP-6010 is established, a generalinterrogation (GI) is initiated over the IEC 60870-5-104 protocol. Based on the prioritymessages received from both systems SICAM AK, the active voter performs the voting anddecides which elements of the respective SICAM AK should become active.

The SICAM AK Redundancy supports two different modes of switchover based on voting:

· Global switchoverAll the configured system elements will be switched over completely. If the applicationrequires, single system elements can be excluded thereof.

· Line-by-line switchoverAll the basic system elements and protocol elements will be switched over separatelyaccording to their fault states.



2.2 CP-6010 (Redundancy Voter)

2.2.1 Power Supply and Firmware

Each module CP-6010 is supplied with voltage via a module PS-663x. The mounting takesplace on a DIN rail.

Once the respective CP-6010 is supplied with voltage, LEDs on the front panel indicate thereadiness for operation and errors, as well as the communication states of the Ethernet and ofthe serial interface.

When the entire SICAM AK Redundancy system is started up and the communication isestablished, the supervision of the both systems SICAM AK starts by means of the activeCP-6010:

· Determination of the active SICAM AK· Monitoring of the errors from both systems SICAM AK· Switchover of the active SICAM AK based on the severity of the errors

In both CP-6010 a SD card with the current version of the firmware RED26 must be inserted.The firmware contains the redundancy function and the user interface (web pages) for theparameterization).



2.2.2 Lighted Display

On the front panel there is a lighted display to indicate the status of the CP-6010.

LED Description

RY Module ready to operate

ER Error

RTX1 Data is transmitted or received on Ethernet (X1)

RTX3 Data is transmitted or received on RS-422 (X3)

LNK1 Ethernet connection available (X1)

OH3 Serial connection available (X3)



2.2.2.1 Behavior

Meaning of represented symbols in the following:

Symbol Status

� active

� inactive

§ flashes regularly

� flickers (data exchange)

LEDs on the front panel show different states that are determined by the utilized firmware. Theplacement of the LEDs comprises:

· System displayDisplay of the system states

· Communication displayDisplay of the protocol element states

System Display

Name Color Function LED Meaning

RY yellow ready � Module ready

§ Loading of parameters into the Flash PROMLoading of firmware into the Flash PROM

� Module not ready or startupStartup

ER red error � Sum error (internal error, external error, warning,module failure, failure; inclusive peripheralelement)Startup

� No error

Communication Display

Name Color Function LED Meaning

LNK1 yellow Link X1 � Physical connection to the hub is existing(Ethernet)

� Startup

OH3 yellow Off hook X3 � Sending message

� Connection with minimum one physical partnerset up (dial-up traffic)

� Startup

RTX1 Yellow Receive/trans-mit data X1

� Sending or receiving message

� Startup

RTX3 Yellow Receive/trans-mit data X3

� Sending or receiving message

� Startup



2.2.3 CM-6820 (Key Switch Module)

The key switch module can be used by either in AUTO or MANUAL mode of operation.

In the mode of operation MANUAL you can select the respective SICAM AK system which isintended to be active. In the mode of operation AUTO, CP-6010 decides the active SICAM AKbased on the voting logic.

The following figure shows the CM-6820 in DIN-rail mounted position.

· The CM-6820 consists of a key switch with three positions and the functions controlled bythe key switch are as follows:─ Position AK A

If the selected key switch position is AK A, the CP-6010 switches the SICAM AK A tobe active, independent of the error states of both SICAM AK

─ Position AUTOIf the selected key switch position is AUTO, the voting function is enabled and theactive SICAM AK is decided by active CP-6010 based on the error conditions of boththe SICAM AK

─ Position AK BIf the selected key switch position is AK B, the CP-6010 switches the SICAM AK B tobe active, independent of the error states of both SICAM AK

· CM-6820 consists of two LEDs - RY1 and RY2 which indicates the availability of theCP-6010 when it is connected and powered-up

· X1 and X2 are the serial interfaces of CM-6820 which connects to the respective CP-6010interfaces.



2.2.4 SICAM AK Redundancy without Key Switch

The SICAM AK Redundancy system provides you an option to use the system without keyswitch module. If the key switch module is not used, you need to set the availability of the keyswitch module to No in the user interface (refer to section 2.4.2.3.1, IP Configuration).

If the key switch module is not used, the system operates only with the mode of operationAUTO.

The following diagram shows the SICAM AK redundancy without key switch module.



2.3 Connecting SICAM AK Redundancy System

This section describes how to connect the CP-6010 and key switch control to the SICAM AKsystem.

2.3.1 Configuration

The cable� connects the terminal of CM-6820 (X1 and X2) to X2 terminals of both the CP-6010 (cable length 2.5 m).

The cable� connects the X3 connector of CP-6010-1 to the similar connector of CP-6010-2.

The cable� connects the CP-6010 (X1 connector) to Ethernet switch and is furtherconnected to the both systems SICAM AK.



2.3.2 Necessary Components

The following table provides the necessary components with the required number and theordering information.

Component Designation Number Item Number / MLFB

CP-6010 CP-6010 emic Master Control Module 2 GC6-0106MF1113-0GA10-0AA0

Cable� Cable CM-6820 / CP-6010 2,5 m 2 TC2-0686MF13130CA680AA0

PS-663x PS-6630 Power Supply 24…60 VDCoderPS-6632 Power Supply 110…220 VDC

2 GC6-6306MF1113-0GG30-0AA0GC6-6326MF1113-0GG32-0AA0

CM-6820 CM-6820 AK Redundancy Switch(optional)

1 GC6-8206MF1113-0GJ20-0AA0

SD Card Flash Card 2 6MF12131GA050AA0

Cable� Serial modem cable (not supplied) 1 -

Cable� TPP_1M TP Patch cable 1 m Cat.5, grey

TPP_2M TP Patch cable 2 m Cat.5, grey



2 T41-2556MF13040BC550AA0T41-2516MF13040BC510AA0T41-2526MF13040BC520AA0T41-2536MF13040BC530AA0



2.3.3 Connector Pin Assignment

The following table displays the pin assignment of the connector X3 for the cable betweenboth CP-6010. This connection is required for the backup serial communication using aprotocol according to the standard IEC 60870-5-101 over RS-422.

X3: 6-pin screw terminal

CP-6010-1 CP-6010-2

Pin 1 screen Pin 1 screen

Pin 2 TXD+ Pin 4 RXD+

Pin 3 TXD- Pin 5 RXD-

Pin 4 RXD+ Pin 2 TXD+

Pin 5 RXD- Pin 3 TXD-

Pin 6 GND Pin 6 GND

2.3.4 Configuration Switch

The following table describes the setting of the configuration switch S1 for the serial interface .(RS-422).

Mode Switch 1 Switch 2 Switch 3 Switch 44-wire with line termination OFF OFF ON ON



2.4 SICAM AK Redundancy Engineering

This section describes the engineering of the redundancy function in CP-6010.

2.4.1 Initializing Target System

For the start-up of the Redundancy system, at first the CP-6010 must be parameterized. Theengineering takes place online via a web browser (Microsoft Internet Explorer ® ab Version 8.0)and presupposes that the following steps are carried out:

· configure IP address for the engineering PC· load firmware

─ copy latest latest firmware RED26 into the root directory of the SD card─ insert SD card into the target system─ switch on target system

· establish connection to the target system

2.4.1.1 Configure IP Address for Engineering PC

For the parameterization, the target system must be connected with the engineering PC andswitched on. The CP-6010 module must be equipped with SD card. Establishing of acommunication connection between engineering PC and the target system takes place viaadjustable IP addresses.

For the initial parameter setting via a point-to-point connection, the default IP address of theCP-6010 (172.16.0.3) can be used. In order that the engineering PC is able tocommunicate with the CP-6010, a suitable IP address must be set for this.

Click thereto in the control panel of the engineering PC on the symbol Network and SharingCenter, after that on Local Area Connection and in the following window on Properties.

Mark in the property dialog Internet Protocol (TCP/IPv4) and click on Properties.

Select USE THE FOLLOWING IP ADDRESS and enter 172.16.0.4 and the subnet mask255.0.0.0, and confirm with OK. After that, confirm all the property dialogs with OK.

NoteThe IP address of the engineering PC must be in the same addressing segment as the CP-6010. If foryour application other IP addresses are required, the engineering PC must be parameterizedappropriately.



2.4.1.2 Loading Firmware

You can download current firmware codes as loadable file via http://www.siemens.com/sicam(Download Area, Product family: SICAM RTUs, Download: Software Updates).

If this access is not at your disposal, please contact your project manager at Siemens.

Firmware Item Number Meaning

RED26 Redundancy SC2-052-1 Revision history

SC2-052-1.XX/50 RED26 Binary file

Before you supply the CP-6010 with voltage, copy the current version of the firmware into theroot directory of a SD card formatted with the file system FAT16.

After that, insert the SD card into the target system and switch the power supply on. While thetarget system restarts,all the new data is being loaded into the flash memory and beingconfigured. This can take up to 5 minutes.

After an errorless restart, the error LED is extinguished and the ready LED is lighting.

2.4.1.3 SD Card Error

If the SD card is not in the target system or defective, then an error information is recorded inthe diagnosis.

http://www.siemens.com/sicam



2.4.2 Parameterization

2.4.2.1 Logon

Start the web browser of your PC, enter the default IP address of your target system(http://172.16.0.3) into the address field, and confirm with the enter key.If the connection to the target system is established, the login page is opened.

For the entrance into the target system, a login is required. Select thereto

· language (English or German)· User type (Administrator or Guest)· Password (default: sicam)

By means of clicking on the button Login you get to the start page of the addressed targetsystem. Thereby a session with the web server of the respective CP-6010 is started.

http://172.16.0.3/



As user type Administrator you can now begin with the parameter-setting.

The user type Guest cannot change parameters, but only view, and read logged messages.

Via the start page you can log off from the currently parameterized target system (buttonLOGOUT), or you can perform a reset (button RESET).

The start page can be accessed at any time via the menu Start .

NoteFor accessing the web server, the SD card must be available in the target system.



2.4.2.2 User and Rights

The following user types are predefined and can be selected:

· Type Administrator

· Type Guest

For each user type different rights are predefined:

Action Administrator Guest

Change password - -

Perform startup ü -

Change parameters ü -

Display parameters ü ü

Events Viewing ü ü

Read diagnosis ü ü

2.4.2.3 Set Addresses

2.4.2.3.1 IP Configuration

The setting of the voters takes place via the menu Parameters under the item Voterinformation.



The following parameters can be set:

· IP address of the current voter· Subnet Mask of the current voter· Default Router· IP address of the other voter· IP address of SICAM AK A and SICAM AK B· IP address of the NTP server· Maximal response time of SICAM AK· Availability of a key switch module (selection Yes/No)

NTP Server

If a NTP server is not present in the SICAM AK Redundancy system, you must configure theIP address as 0.0.0.0.

For synchronizing the local time when a NTP server is connected to the system, you must setthe Time Zone in menu Time Setting | Time zone.

SICAM AK Response Timeout

The parameter AK response timeout defines the waiting time of CP-6010 to get a responsefrom SICAM AK.

It is recommended to set the AK response timeout based on the network traffic existing inthe substation automation system.

The preferred response time is from 100 ms to 5 s. The default time is 2 s.

2.4.2.3.2 Address configuration according to IEC 60870-5-104

The addresses of the involved automation systems are set in the menu Parameters underthe item Address information.

“Voter to SICAM AK A” and “Voter to SICAM AK B” represents the Control message of thesystem. These messages define the decisions of Voter and to make SICAM AK as active andpassive. They contain the status information of the voter, as for instance the position of thekey switch.

“SICAM AK A to Voter” and “SICAM AK B to Voter” represents the Return informationmessage of the system. These messages define the active/passive status of SICAM AK andthe priority of the errors.



The CASDU refers to the common address of all devices available in the SICAM AKRedundancy system. Enter the CASDU1 (lower byte) and CASDU2 (higher byte) values in the“Voter to SICAM AK A”, “Voter to SICAM AK B”, “SICAM AK A to Voter”, and “SICAM AK B toVoter” fields.

The IOA is the destination address of elements under a CASDU (start address of the IOA).Enter IOA1 (lower byte), IOA2 (middle byte) and IOA3 (higher byte) values in the “Voter toSICAM AK A”, “Voter to SICAM AK B”, “SICAM AK A to Voter”, and “SICAM AK B to Voter”fields.

NoteBoth the CASDU and IOA (value ranges 0 to 255) are dependent on the addressing concept in your plant,and must be parameterized also in the configuration of SICAM AK by using the SICAM TOOLBOX II(Process Technique).

The Redundancy System requires 1438 addresses. Basically applies:- the lowest IOA address that can be set is 1 (IOA1 = 1, IOA2 = 0 and IOA3 = 0)- the highest IOA address that can be set is 16775778 (IOA1 = 108, IOA2 = 250 and IOA3 = 255)

You can find the IOA values for the telegrams, as well as further details on datapoints for the configurationof SICAM AK in Appendix A, Configuration of SICAM AK and CP-6010.

After the entry of the parameters, click on the button Apply. A pop-up message appears thata reset will be performed. This is necessary to activate changed configuration parameters inthe target system.

Click on OK to perform the reset, or cancel if you are going to change further parametersbefore.

After performance of a startup, you can login again to the corresponding target system via ahyperlink.



2.4.2.3.3 Reload Default Parameters

For reloading default parameters, remove the SD card from the (de-energized) CP-6010.

With a SD card write/read device, copy the file Par.bin from the folder Reset_Param to thefolder Param.

After that, insert the SD card again into the CP-6010 and supply that with power.

2.4.2.3.4 Load Updated Firmware

For working with the existing parameters with a new firmware version, remove the SD cardfrom the (de-energized) CP-6010.

With a SD card write/read device, copy the latest firmware into the root directory and deletethe file Par.bin from the folder Param.

After that, insert the SD card into the CP-6010 and supply that with voltage. All the previousparameters will be copied now from the flash memory of CP-6010 to the SD card.

2.4.3 Time Settings

The time settings reside within the menu Time Setting | Time.

2.4.3.1 Local Time Set

If in the SICAM AK Redundancy system no NTP server is used, the time setting can beperformed locally.

Select thereto under the item “Local time set” the correct date and time via the relevant pull-down menu to update the device time. By default, the time of the engineering PC is displayed.

The settings are stored by clicking the button Apply and are updated instantly (no reset isrequired).

NoteWith usage of a NTP server for the time synchronization, the local time setting is disabled.



2.4.3.2 Time Zone

Independently of the usage of a NTP server, the time zone must be set.

Select thereto under the item “Time zone” your geographic time via the relevant pull-downmenu.

The setting is stored by clicking the button Apply and are updated instantly (no reset isrequired).



2.4.3.3 Daylight Saving Time Rule

If needed, a rule for the switchover between daylight saving time and normal time can bedefined.

Select thereto under the item “Daylight saving time rule” the value of parameter Daylightsaving time enabling (enable/disable).

With enabled daylight saving time rule, the parameters for the exact setting of the daylightsaving time/normal time switchover appear.

The settings are stored by clicking the button Apply and are updated instantly (no reset isrequired).

2.4.4 Data Recording

2.4.4.1 Event Log

The event log menu (Event log) contains all the important event information. Each recordconsists of date, time and event description.



2.4.4.2 Diagnostics Log

The diagnostic log (menu Diagnostics log) contains all the important diagnostic information.Each record consists of date, time and description.



2.5 SICAM AK Switchover Settings

This section describes exemplarily the engineering of the redundancy switchover in theSICAM TOOLBOX II for the system SICAM AK.

2.5.1 Communication Settings

The following settings must be performed in order to set up the functionality of the redundancyin both modes of operation (“global switchover”, “line-by-line switchover”).

2.5.1.1 System-Technical Settings

In both systems SICAM AK, select under the M-CPU the menu connection definition andenter the IP address of the respective CP-6010.

Select the menu IP address and enter the IP addresses of the corresponding systemSICAM AK.



Select the menu 104 parameters and enter the IEC 60870-5-104 timeout values.

NoteThe value of number of APDUs until acknowledgement (w) must be set to 1. All other parameters ofIEC 60870-5-104 have default values.

Select the menu Topology and select the SID-ST value via the relevant pull-down menu.This is required to define the connection between SICAM AK and voter. The station numberspecified in the connection definition must be selected to define the topology.

For the “line-by-line switchover”, add the basic system elements (BSE) which are used in thesystem.

The following figure provides an example on how C1-CPU is used in the configuration with theM-CPU.

NoteIf you have a different configuration (BSE) in SICAM AK (C3-CPU and C4-CPU), you must parameterizethese BSEs and the corresponding PREs in the topology menu.



2.5.2 Example of Global Switchover


In both systems SICAM AK, select the menu Redundancy control under the M-CPU.

Select the parameter Redundancy control as Global redundancy switchover withapplicational voting via the relevant pull-down menu. This enables the device to apply the“global switchover”.

Under Settings for PREs, select the PRE on the M-CPU (connected to the voter) as Userdata filter deactivated via the parameter Option: User data filter.

All the other PREs are selected as System element is being switched to passive.

Copy all the parameters from SICAM AK A to SICAM AK B and change the IP address ofSICAM AK B.



NoteIf you have a different configuration in SICAM AK, you must parameterize the corresponding systemelements in the topology.

2.5.2.2 Process-Technical Settings

For the functionality “global switchover”, you must create the control and return informationsignals in the Process Technique.

Create the signals in the Process Technique for both SICAM AK A and SICAM AK B asshown in the figure below.

You can modify the control and return information signals in the Process Technique ofSICAM AK. In Appendix A, Configuration of SICAM AK and CP-6010, you find all the IOAvalues required for the different system elements in SICAM AK.

NoteThe following settings in SICAM AK A show an example for the “global switchover”.



2.5.2.2.1 Control Message from CP-6010 to SICAM AK

After creating the signals in the Process Technique, select the LNK_1703_SYS and make thenecessary changes for creating the control signal from CP-6010 to SICAM AK.

Select the values for the parameters Lk_Reg and Lk_Comp via the relevant pull-down menu.

Select the parameter Lk_Cat as Redundancy control message via the relevant pull-downmenu. This represents the control signal from CP-6010 to SICAM AK A.

Enter the same values for the parameters CASDU1 and CASDU2 value as provided in the webparameterization of CP-6010.

Enter the values for the parameters IOA1, IOA2 and IOA3 for the module as provided inAppendix A.1, Configuration for CP-6010 to SICAM AK (start address as provided in the webparameterization of CP-6010: IOA1 = 1, IOA2 = 0, IOA3 = 0).

Select the following values via the pull-down menu:

─ Control_function_(RED) as A/P-control─ BSE_(RED) as not used─ PRE_(RED) as not used─ Priority_(RED) as priority 0 (lowest)

Afterwards click on Save.

HinweisFor the parameterization of further control signals, proceed as previously described.

For the configuration of SICAM AK B, proceed according to the same procedure as for SICAM AK A.The following values must be updated in the SICAM AK B:· Region· Component· CASDU



2.5.2.2.2 Return Information Message from SICAM AK to CP-6010

Select the values for the parameters Lk_Reg and Lk_Comp via the relevant pull-down menu.The Region and Component should be same as the control message.

Select the parameter Lk_Cat as Redundancy return information via the relevant pull-downmenu. This represents the status signal of SICAK AK to CP-6010.

Enter the same values for the parameters CASDU1 and CASDU2 as provided in the webparameterization of CP-6010.

Enter the values for the parameters IOA1, IOA2 and IOA3 for the module as provided inAppendix A.2, Configuration for SICAM AK to CP-6010 (start address as provided in the webparameterization of CP-6010, for instance: IOA1 = 65, IOA2 = 5, IOA3 = 0).

Select the following values via the pull-down menu:

─ Return_inform_function_(RED) as redundancy state─ BSE_(RED) as not used─ PRE_(RED) as not used


HinweisFor the parameterization of further return information signals, proceed as previously described.




2.5.3 Example of Line-by-Line Switchover


In both systems SICAM AK, select the menu Redundancy under the M-CPU.Select the parameter Redundancy control as Line. redundancy switchover with appl.voting via the relevant pull-down menu. This enables the device to apply the “line-by-lineswitchover”.

Under Settings for PREs, select the PRE on the M-CPU (connected to the voter) as Activevia the parameter Option: preferred position and select the User data filterdeactivated via the parameter Option: user data filter deact.All the other PREs are selected as Passive via the parameter Option: preferredposition.

Copy all the parameters from SICAM AK A to SICAM AK B and change the IP address ofSICAM AK B.



2.5.3.2 Process-Technical Settings

For the functionality “line-by-line switchover”, you must create the control and returninformation signals in the Process Technique.

You can modify the control and return information signals in the Process Technique ofSICAM AK A. In Appendix A, Configuration of SICAM AK and CP-6010, you find all the IOAvalues required for the different system elements in SICAM AK.

NoteThe following settings in SICAM AK A show an example for the “line-by-line switchover” (settings for theC1-CPU).



2.5.3.2.1 Control Message from CP-6010 to SICAM AK

Select the values for the parameters Lk_Reg and Lk_Comp via the relevant pull-down menu.

Select the parameter Lk_Cat as Redundancy control message via the relevant pull-downmenu. This represents the control signal from CP-6010 to SICAK AK A.

Enter the same values for the parameters CASDU1 and CASDU2 value as provided in the webparameterization of CP-6010.

Enter the values for the parameters IOA1, IOA2 and IOA3 for the module as provided inAppendix A.1, Configuration for CP-6010 to SICAM AK (for C1-CPU, IOA values areIOA1 = 68, IOA2 = 0, IOA3 = 0).

Select the following values via the relevant pull-down menu:

─ Control function_(RED) as A/P-control─ BSE_(RED) as C1-CPU; change the value depending on the desired BSE─ PRE_(RED) as BSE itself; change the value depending on the desired PRE─ Priority_(RED) as Priority 0 (lowest)


NoteFor the parameterization of further control signals, proceed as previously described.




2.5.3.2.2 Return Information Message from SICAM AK to CP-6010

Select the values for the parameters Lk_Reg and Lk_Comp via the relevant pull-down menu.The Region and Component should be same as the control message.

Select the parameter Lk_Cat as Redundancy return information via the relevant pull-downmenu. This represents the status signal of SICAK AK to CP-6010.

Enter the same values for the parameters CASDU1 and CASDU2 as provided in the webparameterization of CP-6010.

Enter the values for the parameters IOA1, IOA2 and IOA3 for the module as provided inAppendix A.2, Configuration for SICAM AK to CP-6010 (for C1-CPU, the IOA values areIOA1 = 132, IOA2 = 5, IOA3 = 0).

Select the following values via the relevant pull-down menu:

─ Return_inform_function_(RED) as redundancy state─ BSE_(RED) as C1-CPU; change the value depending on the desired BSE─ PRE_(RED) as BSE itself; change the value depending on the desired PRE


NoteFor the parameterization of further return information signals, proceed as previously described.




2.6 Configuration of Priority Messages in SICAM AK

This section describes the engineering for the voting in the system SICAM AK.

2.6.1 Priority Logic

2.6.1.1 Overview

The CP-6010 works on the principle by comparing the error messages based on the prioritysettings in the both systems SICAM AK. SICAM AK sends the priority messages to CP-6010and the CP-6010 compares the errors from both systems SICAM AK to determine the activeSICAM AK.

If multiple errors shall get the same priority, this must be modeled in SICAM AK using theCAEx plus tool of the SICAM TOOLBOX II.

2.6.1.2 CAEx plus

You can assign one or more error scenarios (such as communication, board failure,communication fault, system element fault) that are listed in the error type of the signalsassigned in the Process Technique. These signals can be assigned to any of the IOAs of theIEC 60870-5-104 protocol which is mentioned in Appendix A, Configuration of SICAM AK andCP-6010.

You can find more details on configuring the CAEx plus in the TOOLBOX II CAEx plus OnlineHelp.

The following example shows how to add multiple errors to a single IOA using CAEx plus. Youcan add any number of errors to one priority alarm and use that for voting by the CP-6010. Inthis example, any errors on C09 PRE1 (Communication failure and Communicationfault), trigger a priority message (IOA: 528) from SICAM AK to CP-6010.



2.6.2 Process-technical Settings

Create error signals as inputs for the logic as represented below (example for C2_PRE1).

The signals created as inputs are Communication fault and Communication boardfailure.



2.6.2.1 Settings for Communication Fault

2.6.2.1.1 1703 System Link

After creating the signals, select LNK_1703_SYS and edit the required values for configuringas an input signal.

Select the parameter Lk_Reg and Lk_Comp via the relevant pull-down menu.

Select the parameter Lk_Cat as Error message sum diagnostics table via the relevant pull-down menu.

Enter the value for the parameters CASDU1 and CASDU2 value same as provided in the webparameterization of CP-6010.

Enter the value for the parameters IOA1, IOA2 and IOA3 according to the plant addressconcept. The value must not be included in the list provided in the Appendix A, Configurationof SICAM AK and CP-6010.

Select the parameter Error_location/BSE to C1-CPU. You can also select any configuredBSE values via the pull-down menu.

Select the parameter Error_location/SSE to PRE1. You can also select any configuredSSE values via the pull-down menu.

Select the parameter Error_type to Communication Fault. You can also select anyconfigured error type via the pull down menu.



2.6.2.1.2 CAEx plus Link

After creating the signals, select LNK_CAExplus and make the following changes.

Select the parameter Lk_Cat as IEC-standard via the relevant pull-down menu.

Select the parameter Lk_Prep as Activated via the relevant pull-down menu.

All the other signals will be updated automatically.

2.6.2.2 Settings for Communication Board Failure

For the signal Communication board failure, you can copy the already configuredCommunication fault parameters.After copying, update the IOA and Error_type in the LNK_1703_SYS.



2.6.2.3 Settings for Priority Signals

Create priority signals which will act as the output signals in the logic as follows. The signalname must be numerical.

2.6.2.3.1 Output Link of CAEx plus

After creating the priority signals, select LNK_CAExplus and make necessary changes forconfiguring as CAExplus output link.

Select the parameter Lk_Cat as IEC-standard via the relevant pull-down menu.


All other signals will be updated automatically.



2.6.2.3.2 Communication Output Link

After creating the signals, select LNK_1703_SDFR and make necessary changes forconfiguring as communication output link.

Select the parameter Lk_Cat as Selective data flow routing via the relevant pull-downmenu.


Select the parameter Selectivity as selective via the relevant pull-down menu.

Select the parameter PRE as PRE1 via the relevant pull-down menu. This value can bedifferent depending on the used configuration.

Select the parameter Station_A as 8 and Station_B as 9 via the relevant pull-down menu.This must be the station number specified in the connection definition of System-TechnicalSettings.

These signals can be used for priority voting. You can configure different type of errors asinput signal and can assign to priority signals by using CAEx plus.


A Configuration of SICAM AK and CP-6010

Contents

A.1 Configuration for CP-6010 to SICAM AK ....................................................... 120A.2 Configuration for SICAM AK to CP-6010 ....................................................... 123

In the following, the IOA address values of each system element required at the time ofconfiguration are described.

Configuration of SICAM AK and CP-6010


A.1 Configuration for CP-6010 to SICAM AK

The following IOAs are mapped to active/passive decision by the voter for making systemelements (C0 to C16) of SICAM AK as active/passive.

Addr. = parameterized start address offset for transmit data to SICAM AK A/B.

Addr. Message Line by line switch over Globalswitch-over

IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

+0 A/P control System element 0 C1/PRE0 AU 1 1 1 0 0

+1 A/P control System element 1 C1/PRE1 not used 2 2 2 0 0

+2 A/P control System element 2 C1/PRE2 3 3 3 0 0







+9 A/P control System element 9 C3/PRE1 10 A 10 0 0

+10 A/P control System element 10 C3/PRE2 11 B 11 0 0

+11 A/P control System element 11 C3/PRE3 12 C 12 0 0

+12 A/P control System element 12 C4/PRE0 13 D 13 0 0

+13 A/P control System element 13 C4/PRE1 14 E 14 0 0

+14 A/P control System element 14 C4/PRE2 15 F 15 0 0











+25 A/P control System element 25 C7/PRE1 26 1A 26 0 0

+26 A/P control System element 26 C7/PRE2 27 1B 27 0 0

+27 A/P control System element 27 C7/PRE3 28 1C 28 0 0

+28 A/P control System element 28 C8/PRE0 29 1D 29 0 0

+29 A/P control System element 29 C8/PRE1 30 1E 30 0 0

+30 A/P control System element 30 C8/PRE2 31 1F 31 0 0









IOA IOAhex

IOA 1 IOA 2 IOA 3

System element





























+64 A/P control System element 64 M/PRE0 65 41 65 0 0

+65 A/P control System element 65 M/PRE1 66 42 66 0 0

+66 A/P control System element 66 C0 67 43 67 0 0







+73 A/P control System element 73 C7 74 4A 74 0 0

+74 A/P control System element 74 C8 75 4B 75 0 0

+75 A/P control System element 75 C9 76 4C 76 0 0

+76 A/P control System element 76 C10 77 4D 77 0 0

+77 A/P control System element 77 C11 78 4E 78 0 0

+78 A/P control System element 78 C12 79 4F 79 0 0





IOA IOAhex

IOA 1 IOA 2 IOA 3

System element




+83 A/P control System element 83 M 84 54 84 0 0

+84RedundancyWarning 85 55 85 0 0

+85RedundancyAlarm 86 56 86 0 0

+86

Redundancykey switch is inautomaticmode 87 57 87 0 0

+87

Redundancykey switch AKA is active 88 58 88 0 0

+88

Redundancykey switch AKB is active 89 59 89 0 0

+89

Redundancykey switch hasinvalid state oris not available 90 5A 90 0 0



A.2 Configuration for SICAM AK to CP-6010

The first 1344 IOAs are reserved for the priority message address of SICAM AK whichincludes all the system elements (C0 to C16).

The following IOAs are mapped to active/passive state information of all the system elements(C0 to C16) of SICAM AK.

Addr. = parameterized start address offset for receive data of SICAM AK A/B.


IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

+0 priority 0 System element 0 C1/PRE0 AU 1 1 1 0 0

+1 priority 1 not used 2 2 2 0 0

+2 priority 2 3 3 3 0 0

+3 priority 3 4 4 4 0 0

+4 priority 4 5 5 5 0 0

+5 priority 5 6 6 6 0 0

+6 priority 6 7 7 7 0 0

+7 priority 7 8 8 8 0 0

+8 priority 8 9 9 9 0 0

+9 priority 9 10 A 10 0 0

+10 priority 10 11 B 11 0 0

+11 priority 11 12 C 12 0 0

+12 priority 12 13 D 13 0 0

+13 priority 13 14 E 14 0 0

+14 priority 14 15 F 15 0 0

+15 priority 15 16 10 16 0 0

+16 priority 0 System element 1 C1/PRE1 17 11 17 0 0

+17 priority 1 18 12 18 0 0

+18 priority 2 19 13 19 0 0

+19 priority 3 20 14 20 0 0

+20 priority 4 21 15 21 0 0

+21 priority 5 22 16 22 0 0

+22 priority 6 23 17 23 0 0

+23 priority 7 24 18 24 0 0

+24 priority 8 25 19 25 0 0

+25 priority 9 26 1A 26 0 0

+26 priority 10 27 1B 27 0 0

+27 priority 11 28 1C 28 0 0

+28 priority 12 29 1D 29 0 0

+29 priority 13 30 1E 30 0 0

+30 priority 14 31 1F 31 0 0

+31 priority 15 32 20 32 0 0


+33 priority 1 34 22 34 0 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

+34 priority 2 35 23 35 0 0

+35 priority 3 36 24 36 0 0

+36 priority 4 37 25 37 0 0

+37 priority 5 38 26 38 0 0

+38 priority 6 39 27 39 0 0

+39 priority 7 40 28 40 0 0

+40 priority 8 41 29 41 0 0

+41 priority 9 42 2A 42 0 0

+42 priority 10 43 2B 43 0 0

+43 priority 11 44 2C 44 0 0

+44 priority 12 45 2D 45 0 0

+45 priority 13 46 2E 46 0 0

+46 priority 14 47 2F 47 0 0

+47 priority 15 48 30 48 0 0


+49 priority 1 50 32 50 0 0

+50 priority 2 51 33 51 0 0

+51 priority 3 52 34 52 0 0

+52 priority 4 53 35 53 0 0

+53 priority 5 54 36 54 0 0

+54 priority 6 55 37 55 0 0

+55 priority 7 56 38 56 0 0

+56 priority 8 57 39 57 0 0

+57 priority 9 58 3A 58 0 0

+58 priority 10 59 3B 59 0 0

+59 priority 11 60 3C 60 0 0

+60 priority 12 61 3D 61 0 0

+61 priority 13 62 3E 62 0 0

+62 priority 14 63 3F 63 0 0

+63 priority 15 64 40 64 0 0


+65 priority 1 66 42 66 0 0

+66 priority 2 67 43 67 0 0

+67 priority 3 68 44 68 0 0

+68 priority 4 69 45 69 0 0

+69 priority 5 70 46 70 0 0

+70 priority 6 71 47 71 0 0

+71 priority 7 72 48 72 0 0

+72 priority 8 73 49 73 0 0

+73 priority 9 74 4A 74 0 0

+74 priority 10 75 4B 75 0 0

+75 priority 11 76 4C 76 0 0

+76 priority 12 77 4D 77 0 0

+77 priority 13 78 4E 78 0 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

+78 priority 14 79 4F 79 0 0

+79 priority 15 80 50 80 0 0


+81 priority 1 82 52 82 0 0

+82 priority 2 83 53 83 0 0

+83 priority 3 84 54 84 0 0

+84 priority 4 85 55 85 0 0

+85 priority 5 86 56 86 0 0

+86 priority 6 87 57 87 0 0

+87 priority 7 88 58 88 0 0

+88 priority 8 89 59 89 0 0

+89 priority 9 90 5A 90 0 0

+90 priority 10 91 5B 91 0 0

+91 priority 11 92 5C 92 0 0

+92 priority 12 93 5D 93 0 0

+93 priority 13 94 5E 94 0 0

+94 priority 14 95 5F 95 0 0

+95 priority 15 96 60 96 0 0


+97 priority 1 98 62 98 0 0

+98 priority 2 99 63 99 0 0

+99 priority 3 100 64 100 0 0

+100 priority 4 101 65 101 0 0

+101 priority 5 102 66 102 0 0

+102 priority 6 103 67 103 0 0

+103 priority 7 104 68 104 0 0

+104 priority 8 105 69 105 0 0

+105 priority 9 106 6A 106 0 0

+106 priority 10 107 6B 107 0 0

+107 priority 11 108 6C 108 0 0

+108 priority 12 109 6D 109 0 0

+109 priority 13 110 6E 110 0 0

+110 priority 14 111 6F 111 0 0

+111 priority 15 112 70 112 0 0


+113 priority 1 114 72 114 0 0

+114 priority 2 115 73 115 0 0

+115 priority 3 116 74 116 0 0

+116 priority 4 117 75 117 0 0

+117 priority 5 118 76 118 0 0

+118 priority 6 119 77 119 0 0

+119 priority 7 120 78 120 0 0

+120 priority 8 121 79 121 0 0

+121 priority 9 122 7A 122 0 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

+122 priority 10 123 7B 123 0 0

+123 priority 11 124 7C 124 0 0

+124 priority 12 125 7D 125 0 0

+125 priority 13 126 7E 126 0 0

+126 priority 14 127 7F 127 0 0

+127 priority 15 128 80 128 0 0


+129 priority 1 130 82 130 0 0

+130 priority 2 131 83 131 0 0

+131 priority 3 132 84 132 0 0

+132 priority 4 133 85 133 0 0

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1177 priority 9 1178 49A 154 4 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1221 priority 5 1222 4C6 198 4 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1264 priority 0 System element 79 C13 1265 4F1 241 4 0

+1265 priority 1 1266 4F2 242 4 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1279 priority 15 1280 500 0 5 0


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+1309 priority 13 1310 51E 30 5 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1311 priority 15 1312 520 32 5 0


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+1340 priority 12 1341 53D 61 5 0

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+1343 priority 15 1344 540 64 5 0

+1344 A/P-state System element 0 C1/PRE0 AU 1345 541 65 5 0

+1345 A/P-state System element 1 C1/PRE1 not used 1346 542 66 5 0

+1346 A/P-state System element 2 C1/PRE2 1347 543 67 5 0







+1353 A/P-state System element 9 C3/PRE1 1354 54A 74 5 0




IOA IOAhex

IOA 1 IOA 2 IOA 3

System element

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+1355 A/P-state System element 11 C3/PRE3 1356 54C 76 5 0

+1356 A/P-state System element 12 C4/PRE0 1357 54D 77 5 0

+1357 A/P-state System element 13 C4/PRE1 1358 54E 78 5 0

+1358 A/P-state System element 14 C4/PRE2 1359 54F 79 5 0











































IOA IOAhex

IOA 1 IOA 2 IOA 3

System element











+1408 A/P-state System element 64 M/PRE0 1409 581 129 5 0

+1409 A/P-state System element 65 M/PRE1 1410 582 130 5 0

+1410 A/P-state System element 66 C0 1411 583 131 5 0







+1417 A/P-state System element 73 C7 1418 58A 138 5 0

+1418 A/P-state System element 74 C8 1419 58B 139 5 0

+1419 A/P-state System element 75 C9 1420 58C 140 5 0

+1420 A/P-state System element 76 C10 1421 58D 141 5 0

+1421 A/P-state System element 77 C11 1422 58E 142 5 0

+1422 A/P-state System element 78 C12 1423 58F 143 5 0





+1427 A/P-state System element 83 M 1428 594 148 5 0



Documents

SICAM AK Redundancy - 어밴시스 - Home RTUs, SICAM AK Redundancy 3 DC2-026-2.05, Edition 03.2014 Preface Purpose of this manual This manual describes basic terms about redundancy