-
P ROTAIR VALVE
Service Information
SM-700.7600
WARNING! The user of these devices must conform to all
applicable electrical, mechanical, piping and other codes in the
installation, operation or repair of these devices.
INSTALLATION! Do not attempt to install, operate or repair these
devices without proper training in the technique of working on
pneumatic or hydraulic systems and devices, unless under trained
supervision.
Compressed air and hydraulic systems contain high levels of
stored energy. Do not attempt to connect, disconnect or repair
these products when a system is under pressure. Always exhaust or
drain the pressure from a system before performing any service
work. Failure to do so can result in serious personal injury.
MOUNTING! Devices should be mounted and positioned in such a
manner that they cannot be accidentally operated.
WARNING: INSTALLATION AND MOUNTING
-
Page 2
Installation and General Maintenance Recommendations
The ROTAIR VALVE is a handle-operated, rotary-type, directional
control valve. Air-flow patterns are selected by using up to eight
distinct handle positions, and delivery air is directed through a
rotary valve to the necessary number of delivery ports. Those
models with an S suffix (see the Identity Schedule) have a
limit-switch, which is activated in the NEUTRAL position. This
electrical switch can provide a neutral starting interlock when the
starting switch to the engine starting relay is wired through it.
The number of handle positions in each valve is indicated by the
initial digit in the model designation (see the Identity Schedule).
Some models of the Rotair Valve are equipped with a Downshift
Inhibitor (see Identity Schedule). This safety feature prevents
downshifting until the proper electrical signal is obtained from
the transmission. Detented models have pins in the cover only,
except between neutral and 1st.
Installation
The ROTAIR VALVE can be installed in any position convenient for
manual operation; however, an installation with the handle vertical
is recommended. As assembled, each valve includes a pipe bracket,
or sub-base, to which all piping connections are made. Pipe
connections are clearly marked by numbers on the bracket. All ports
between the pipe bracket and valve assembly are sealed with
tetraseals.* This arrangement permits easy removal of the valve
assembly without disturbing the pipe connections. An adequate air
filter should be installed in the supply line ahead of the ROTAIR
VALVE. Clean air is essential to the trouble-free life of the
rotary valve seat. * Trademark of GOSHEN RUBBER Co.
When the neutral start interlock is desired, the terminals
marked Normally Closed and Common, on the limit switch, should be
used. The Normally Open terminal can be used for other purposes
since the circuit will be made at all times other than in
neutral.
Operation
Maximum operating pressure for the ROTAIR VALVE is 150 psi (10.3
bar), with a temperature range of 40 F to 160 F (-40C to 71C). The
handle-positioning labyrinth is composed of two mating parts, the
body (30) and cover (31). The handle shaft (6) moves, by
side-to-side motion, through an arc of designated handle positions,
assuring correct sequence of operation. A handle position cannot be
bypassed unintentionally on those models with a labyrinth slot
pattern. Movement of the handle rotates the rotary valve (26),
acting through the rotary valve key (28). The ported rotary valve
is aligned with ports in the rotary valve seat (24) as determined
by handle position. The aligned ports form a passage for air to
flow from the IN port to the numbered OUT ports. Those OUT ports,
which are not aligned to supply in a particular handle position are
connected to exhaust. With the handle in NEUTRAL position on those
models containing a limit-switch, the handle shaft, acting on the
set screw (16), positions the switch lever (15) to activate the
limit-switch (14). The solenoid portion of the inhibitor (38) is
wired to the electric switch on the transmission. The inhibitor is
activated by presence of current during improper conditions for
shifting. The inhibitor clutches (46 & 50) engage to prevent
handle movement in the downshift direction, which if done at the
wrong time could cause damage to the engine and the
transmission.
Adjustment
A set screw (16) is provided to adjust the trip point of the
limit-switch, if necessary. This adjustment may be made externally
through a hole in the bottom of the valve body. An additional
function of the hole is drainage of water or sludge.
Maintenance
To minimize loss of productive time, a complete valve portion
(less pipe bracket) should be available when repairs are required
or regular maintenance is scheduled. At least one ROTAIR VALVE
should be maintained in stock for this purpose.
-
Page 3
ASSEMBLY VIEWS
All models except those with detents or inhibitors. Typical
operator portion all models.
All Inhibitor Models. Detent Models.
Remove the valve assembly from the pipe bracket by means of the
3 screws (18). Do not disturb the piping connections. Completely
disassemble the valve at regular intervals for cleaning, inspection
and lubrication. Clean all metal parts with a nonflammable solvent
and wash all rubber and plastic parts with soap and water. The
strainer (22) should be cleaned thoroughly to keep the capacity of
the valve from decreasing. Rinse thoroughly and blow dry with a
low-pressure air jet. Replace those parts which are damaged or
worn. Do not bump or scratch the seat (24) or the rotary valve
(26). If the seat or rotary valve are dented or scratched, they
should be replaced, relapped, or returned to the factory for
resurfacing. The surfaces of these lapped parts must be carefully
maintained. Reassemble the valve, using the exploded and assembly
views as reference. No special tools are required. The seat must
be
kept in proper relationship with the rotary valve. The arrow on
the rotary valve should point to the handle ball. As the assembly
proceeds lubricate all metal-to-metal and metal-to-plastic surfaces
with Number 107 Lubriplate and all O Rings with Dow Corning 55M
Grease. The inhibitor and Detent Clutches should be lubricated with
Shell AeroShell Grease 14. After the valve is reassembled, with a
pressure gage connected to each numbered out port, connect the IN
port to a low-pressure (60-150 psi) air line and operate the handle
through all positions. Check the OUT ports in each handle position
to determine if the air flow pattern is correct for the particular
valve being used. Use Handle Position Port Diagrams, page 7, as a
guide. If the port sequence is incorrect, it is an indication of
leakage, or the incorrect rotary valve has been installed, or it
has been installed 180 degrees out of phase.
-
FE
AT
UR
ES
OF
CU
RR
EN
T D
ES
IGN
Gre
ate
r dependabili
ty a
nd lo
nger,
tro
uble
-fre
e s
erv
ice a
re p
rovid
ed b
y t
he c
urr
ent,
im
pro
ved R
O-
TA
IR V
ALV
E.
Corr
osio
n r
esis
tance t
hro
ug
hout
the v
alv
e i
s e
nsure
d b
y t
he m
ate
rials
used,
and s
evera
l im
port
ant
desig
n c
hang
es.
Obsole
te n
um
bers
are
show
n in ide
ntity
schedule
.
The v
alv
e c
over
(31),
pip
e b
racket
(20),
and t
he b
od
y (
30)
are
die
-case a
lum
inum
. H
andle
-
guid
e p
ins i
n t
he b
ody a
re h
ard
ene
d s
teel,
pla
ted.
To e
limin
ate
main
tena
nce p
roble
ms a
nd
the n
eed f
or
frequ
ent
rela
ppin
g o
f th
e r
ota
ry v
alv
e s
eat
and r
ota
ry v
alv
e,
caused b
y d
irt
an
d
fore
ign m
att
er
in t
he a
ir s
yste
m, seven m
old
ed n
ylo
n,
15
0-m
icro
n s
train
ers
(22)
are
insta
lled in
the p
ipe b
racket, o
ne i
n e
ach p
ort
. T
he p
ipe b
racket
was r
edesig
ned t
o a
ccom
modate
these
seven s
train
ers
, th
e s
ingle
str
ain
er
in t
he I
N p
ort
no longer
bein
g r
equir
ed.
A n
i-re
sis
t ir
on r
ota
ry v
alv
e s
eat
(24)
is u
sed,
and s
even t
etr
aseals
(21)
now
seal
the p
ipe
bra
cket
and s
eat
in p
lace o
f six
larg
er
O
Rin
gs a
nd o
ne s
mall
O
Rin
g i
n t
he o
lder
desig
n.
Althoug
h n
ot
recom
mend
ed,
the n
ew
seat
may b
e u
sed w
ith t
he o
ld p
ipe
bra
cket,
but
only
when t
etr
aseals
repla
ce t
he s
ix larg
e
O
rings.
The o
ld s
eat
cannot
be u
se
d w
ith t
he n
ew
pip
e
bra
cket
because o
f th
e s
light
shift
in p
ort
locations t
o a
ccom
modate
the n
ew
str
ain
ers
.
Lon
ger
wear
results f
rom
separa
te,
hard
en
ed s
teel, p
late
d s
witch t
ips (
4)
att
ached t
o a
sin
gle
han
dle
shaft
(6)
to a
ctivate
the l
imit-s
witch i
n t
he s
ele
cte
d h
an
dle
positio
n.
Any o
f th
e s
haft
s
may b
e r
epla
ce
d b
y t
he n
ew
shaft
as l
ong a
s t
he a
ppro
pri
ate
sw
itch t
ip i
s u
sed.
Made f
rom
tough
er,
more
wear-
resis
tant
ste
el, a
lso p
late
d,
the n
ew
shaft
is d
esig
ned w
ith r
ounded c
or-
ners
for
sm
ooth
er
opera
tion.
Als
o t
he p
in w
ith c
ott
ers
has b
ee
n r
epla
ced w
ith a
nut
(3)
and
han
dle
pin
(5).
To im
pro
ve t
he
ha
ndle
ce
nte
ring
and e
limin
ate
th
e u
se o
f shim
s,
the r
ota
ry v
alv
e k
ey (
28)
has
bee
n r
ed
esig
ned t
o c
onta
in a han
dle
levele
r (8
) an
d s
pri
ng (
9),
whic
h r
epla
ce t
he s
pri
ng,
shim
, and s
pring s
eat
form
erly a
ssem
ble
d i
nsid
e t
he v
alv
e c
over
on t
he o
pposite s
ide o
f th
e
han
dle
shaft
. T
he n
ew
ke
y w
hic
h r
epla
ces t
he f
orm
er
key c
an b
e u
sed in t
he o
ld v
alv
e,
but
the
new
O
ri
ng (
29)
with a
sm
alle
r cro
ss s
ection i
s r
equir
ed.
If r
epla
cem
ent
of
the o
ld h
an
dle
spri
ng,
shim
, or
seat
is r
equir
ed
, re
move a
ll of
these p
art
s,
plu
s t
he r
ota
ry v
alv
e k
ey a
nd
O
ring.
Repla
ce w
ith t
he n
ew
key (
28),
O
R
ing (
29)
handle
levele
r (8
) and S
pri
ng (
9).
IDE
NT
ITY
SC
HE
DU
LE
** I
nstr
uction
pla
te m
ou
nte
d o
n b
od
y in
ste
ad
of
co
ve
r
*
In
str
uctio
n p
late
re
ad
s in
opp
osite
dir
ectio
n
V
alv
e M
od
el
P
AR
T N
UM
BE
RS
Su
pe
rse
din
g P
art
.
No
.
New
Pa
rt
No
.
Co
ve
r
31
& 3
2
New
Co
ve
r
31
& 3
2
In
st.
Pla
te
33
New
In
st.
Pla
te 3
3
Sw
itc
h
Tip
4
New
S
wit
ch
4
Ro
tary
Va
lve
Se
at
24
New
Ro
ty.
Va
l. S
ea
t 2
4
Ro
tary
Va
lve
26
New
Ro
ty.
Va
lve
26
Va
lve
Bo
dy 3
9
N
ew
Va
lve
Bo
dy 3
9
Co
ils
3
8
New
C
oil
s
38
5P
-2S
P
-0
62
09
3-0
00
00
--
- P
-0
59
54
0-0
00
01
--
- P
-0
60
29
4-0
00
00
R
43
10
05
474
P
-0
60
04
2-0
00
02
R
43
10
05
371
P
-0
59
97
0-0
00
02
--
- P
-0
58
41
0-0
00
00
R
43
10
04
524
P
-0
62
09
5-0
00
01
--
-
5P
-5S
P
-0
55
80
4-0
00
01
R
43
10
03
921
P
-0
59
54
0-0
00
00
R
43
10
05
186
P
-0
59
56
2-0
00
00
R
43
10
05
191
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
8-0
00
01
R
43
10
05
182
6P
-5S
P
-0
57
08
1-0
00
01
R
43
10
03
982
P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
59
76
5-0
00
00
R
43
10
05
223
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
8-0
00
01
R
43
10
05
182
6P
-2S
(1
2v)
P -
06
12
35-0
00
00
R
43
10
05
722
P -
06
09
92-0
00
00
R
43
10
05
655
P
-0
59
76
5-0
00
00
R
43
10
05
223
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
8-0
00
01
R
43
10
05
182
P
-0
59
98
9-0
00
01
R
43
10
05
357
6P
-2S
(1
2v)
P -
06
22
55-0
00
00
R
43
10
06
031
P
-0
60
99
2-0
00
00
R
43
10
05
655
**
P -
05
97
65
-R
43
10
05
223
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
62
25
6-0
00
01
R
43
10
06
032
P
-0
59
98
9-0
00
01
R
43
10
05
357
6P
-1S
(D
ete
nt)
P
-0
63
98
4-0
00
01
R
43
10
06
325
P -
06
42
15-0
00
00
R
43
10
06
392
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
64
21
3-0
00
00
R
43
10
06
387
P
-0
64
21
4-0
00
00
R
43
10
06
389
6P
-1S
(D
ete
nt)
P
-0
63
98
4-0
00
00
R
43
10
06
324
P
-0
64
21
5-0
00
00
R
43
10
06
392
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
64
21
3-0
00
00
R
43
10
06
387
P
-0
64
21
4-0
00
00
R
43
10
06
389
7P
-5
P -
06
16
48-0
00
00
--
- P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
59
56
1-0
00
00
R
43
10
05
190
P
-0
60
04
2-0
00
01
R
43
10
05
370
P
-0
59
80
1-0
00
01
R
43
10
05
245
P
-0
57
47
1-0
00
00
R
43
10
04
156
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-5
P -
06
52
35-0
00
01
R
43
10
06
581
P -
05
95
39-0
00
01
R
43
10
05
184
P
-0
55
54
2-0
00
00
R
43
10
03
803
P
-0
60
04
2-0
00
01
R
43
10
05
370
P
-0
64
21
0-0
00
00
R
43
10
06
384
P
-0
64
21
2-0
00
00
R
43
10
06
385
P
-0
65
62
2-0
00
01
R
43
10
06
647
7P
-5S
P
-0
55
42
1-0
00
01
R
43
10
03
722
P
-0
60
99
2-0
00
00
R
43
10
05
655
P
-0
59
56
1-0
00
00
R
43
10
05
190
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-2S
(1
2V
) P
-0
60
89
4-0
00
00
--
- P
-0
60
99
2-0
00
00
R
43
10
05
655
P
-0
59
56
1-0
00
00
R
43
10
05
190
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
7-0
00
04
R
43
10
05
180
P
-0
59
98
9-0
00
01
R
43
10
05
357
7P
-2S
(2
4V
) P
-0
60
89
4-0
00
01
--
- P
-0
60
99
2-0
00
00
R
43
10
05
655
P
-0
59
56
1-0
00
00
R
43
10
05
190
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
79
6-0
00
01
R
43
10
05
241
P
-0
55
44
4-0
00
00
R
43
10
03
733
P
-0
59
52
7-0
00
04
R
43
10
05
180
P
-0
59
98
9-0
00
01
R
43
10
05
357
7P
-5S
P
-0
61
18
4-0
00
00
R
43
10
05
698
P
-0
61
19
4-0
00
00
R
43
10
05
713
P
-0
57
10
6-0
00
00
R
43
10
03
995
P
-0
62
63
9-0
00
00
R
43
10
06
090
P
-0
59
80
2-0
00
01
R
43
10
05
246
P
-0
55
62
4-0
00
00
R
43
10
03
860
P
-0
59
45
6-0
00
03
R
43
10
05
153
7P
-5
P -
06
33
48-0
00
00
R
43
10
06
216
P
-0
61
19
4-0
00
00
R
43
10
05
713
P
-0
55
54
2-0
00
00
R
43
10
03
803
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
80
2-0
00
01
R
43
10
05
246
P
-0
55
62
4-0
00
00
R
43
10
03
860
P
-0
59
45
6-0
00
03
R
43
10
05
153
7P
-5S
P
-0
55
38
0-0
00
01
R
43
10
03
701
P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
55
54
2-0
00
00
R
43
10
03
803
P
-0
60
04
2-0
00
01
R
43
10
05
370
P
-0
59
80
1-0
00
01
R
43
10
05
245
P
-0
57
47
1-0
00
00
R
43
10
04
156
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-7S
P
-0
57
56
4-0
00
01
R
43
10
04
176
P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
59
56
1-0
00
00
R
43
10
05
190
P
-0
60
04
2-0
00
03
R
43
10
05
372
P
-0
59
80
0-0
00
01
R
43
10
05
244
P
-0
58
35
6-0
00
00
--
- P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-8
P -
05
72
50-0
00
08
--
- P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
57
10
6-0
00
00
R
43
10
03
995
P
-0
60
04
2-0
00
02
R
43
10
05
371
P
-0
59
79
0-0
00
02
R
43
10
05
240
P
-0
58
41
0-0
00
00
R
43
10
04
524
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-8S
P
-0
57
25
0-0
00
04
R
43
10
04
018
P
-0
59
53
9-0
00
01
R
43
10
05
184
*P
-0
57
10
6-0
00
00
R
43
10
03
995
P
-0
60
04
2-0
00
02
R
43
10
05
371
P
-0
59
79
0-0
00
02
R
43
10
05
240
P
-0
58
41
0-0
00
00
R
43
10
04
524
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-9
P -
05
89
14-0
00
01
--
- P
-0
59
53
9-0
00
01
R
43
10
05
184
P
-0
55
54
2-0
00
00
R
43
10
03
803
P
-0
60
04
2-0
00
01
R
43
10
05
370
P
-0
59
79
0-0
00
02
-R
43
10
05
240
P
-0
58
91
6-0
00
00
R
43
10
04
813
P
-0
59
52
7-0
00
04
R
43
10
05
180
7P
-9S
(DE
NT
P
-0
63
98
5-0
00
00
R
43
10
06
326
P
-0
64
21
7-0
00
00
R
43
10
06
398
P -
06
42
06-0
00
00
R
43
10
06
381
P
-0
60
04
2-0
00
01
R
43
10
05
370
P
-0
64
21
0-0
00
00
R
43
10
06
384
P
-0
64
21
2-0
00
00
R
43
10
06
385
P
-0
64
21
6-0
00
00
R
43
10
06
395
8P
-1S
P
-0
55
55
6-0
00
03
R
43
10
03
806
P
-0
59
46
0-0
00
01
R
43
10
05
158
P
-0
59
46
2-0
00
00
R
43
10
05
160
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
8P
-2S
(1
2V
) P
-0
60
86
7-0
00
02
--
- P
-0
59
97
5-0
00
01
R
43
10
05
342
P
-0
59
46
2-0
00
00
R
43
10
05
160
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
01
R
43
10
05
357
8P
-2S
(2
4V
) P
-0
60
86
7-0
00
03
--
- P
-0
59
97
5-0
00
01
R
43
10
05
342
P
-0
59
46
2-0
00
00
R
43
10
05
160
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
00
R
43
10
05
356
8P
-1S
P
-0
55
55
6-0
00
04
R
43
10
03
807
P
-0
59
46
0-0
00
01
R
43
10
05
158
P
-0
61
21
9-0
00
00
R
43
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
8P
-2S
(1
2V
) P
-0
60
86
7-0
00
04
R
43
10
05
595
P
-0
59
97
5-0
00
01
R
43
10
05
342
*P
-0
61
21
9-0
00
00
R
43
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
01
R
43
10
05
357
8P
-2S
(2
4V
) P
-0
60
86
7-0
00
05
R
43
10
05
596
P -
05
99
75-0
00
01
R
43
10
05
342
*P
-0
61
21
9-0
00
00
R
43
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
61
60
9-0
00
00
R
43
10
05
801
P
-0
61
60
8-0
00
00
R
43
10
05
799
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
00
R
43
10
05
356
8P
-1S
P
-0
62
51
9-0
00
00
--
- P
-0
59
46
0-0
00
01
R
43
10
05
158
**
P -
05
94
62
-R
43
10
05
160
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
59
80
2-0
00
01
R
43
10
05
246
P
-0
55
62
4-0
00
00
R
43
10
03
860
P
-0
59
45
6-0
00
03
R
43
10
05
153
8P
-1S
P
-0
64
73
3-0
00
00
R
43
10
09
150
P
-0
59
46
0-0
00
01
R
43
10
05
158
P
-0
61
21
9-0
00
00
R
43
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
64
21
3-0
00
00
R
43
10
06
387
P
-0
59
45
6-0
00
03
R
43
10
05
153
8P
-1S
(1
2V
) P
-0
63
98
3-0
00
00
--
- P
-0
59
97
5-0
00
01
R
43
10
05
342
P
-0
61
21
9-0
00
00
R
54
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
64
21
3-0
00
00
R
43
10
06
387
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
01
R
43
10
05
357
8P
-1S
(2
4V
) P
-0
63
98
3-0
00
01
R
43
10
06
323
P
-0
59
97
5-0
00
01
R
43
10
05
342
P
-0
61
21
9-0
00
00
R
43
10
05
719
P
-0
60
04
2-0
00
00
R
43
10
05
369
P
-0
64
20
8-0
00
00
R
43
10
06
383
P
-0
64
21
3-0
00
00
R
43
10
06
387
P
-0
59
45
6-0
00
03
R
43
10
05
153
P
-0
59
98
9-0
00
01
R
43
10
05
356
-
Page 5
EXPLODED VIEW
R431006090 (P 062639-00000)
R431005369 (P 060042-00000)
R431005370 (P 060042-00001)
R431005371 (P 060042-00002)
R431005372 (P 060042-00003)
SWITCH TIPS (Ref.4)
-
PARTS LIST (In Order Of Disassembly)
O only one (1) each in inhibitor models, used with ref. 40 &
41 * included in minor repair kit R431004806 (P -058906-00001)
(less inhibitor)
included in minor repair kit R431004807(P -058906-00002) (with
inhibitor) X included in minor repair kitr431004808 (P
-058906-00003) (with detents)
REF. QTY DESCRIPTION NEW PART NO. OLD PART NO.
1o 3 SCREW See Repair Kit See Repair Kit 2o 3 WASHER, Lock See
Repair Kit See Repair Kit 3 1 NUT R431002561 P -049923-00018 4 1
TIP, Switch (See Identity Schedule) (See Identity Schedule) 5 1
PIN, Handle R431005677 P -061150-00000 6 1 SHAFT, Handle R431005367
P -060040-00002 7 1 BALL, Handle R431004274 P -057662-00001 8*x 1
LEVELER, Handle See Repair Kit See Repair Kit 9*x 1 SPRING See
Repair Kit See Repair Kit 10 4 SCREW, 6-32 R431009098 P
-049526-00000 11 1 COVER, Switch R431003375 P -054492-00000 12 2
SCREW, 6-32 x 1 R431002245 P -049835-00012 13 2 WASHER R431002343 P
-049866-00006 14 1 SWITCH, Limit R431002107 P -049764-00000 15 1
LEVER, Switch R431005368 P -060041-00000 16 1 SCREW, Set R431002488
P -049905-00008 17*x 1 SPRING, Switch Lever See Repair Kit See
Repair Kit 18 3 SCREW, Hex Socket R431002299 P -049856-00031 19 3
WASHER, Lock R431002244 P -049898-00001 20 1 BRACKET, Pipe
R431003710 P -055397-00001 20A 1 BRACKET, Pipe (for 7P-9 model
only) R431003710 P -055397-00001 21*x 7 TETRASEAL See Repair Kit
See Repair Kit 22 7 STRAINER R431005230 P -059783-00000 23 2 SCREW,
x 20 R431002261 P -049835-00037 24 1 SEAT, Rotary Valve (See
Identity Schedule) (See Identity Schedule) 25*x 1 O-RING See Repair
Kit See Repair Kit 26 1 VALVE, Rotary (See Identity Schedule) (See
Identity Schedule) 27 1 KEY, Straight R431003709 P -055393-00000 28
1 KEY, Rotary Valve R431005155 P -059457-00000 29*x 1 O-RING See
Repair Kit See Repair Kit 30 1 BODY, Valve (See Identity Schedule)
(See Identity Schedule) 31 1 COVER (See Identity Schedule) (See
Identity Schedule) 32 3 SCREW, Drive ----- P -049987-00014 33 1
PLATE, Instruction (See Identity Schedule) (See Identity Schedule)
34 3 SCREW R431002244 P -049835-00011 35 3 WASHER R431002235 P
-049866-00003 36 1 COVER, Solenoid R431005360 P -059992-00000 37 1
GASKET, Solenoid Cover R431005358 P -059990-00000 38 1 COIL (See
Identity Schedule) (See Identity Schedule) 39 1 O-RING See Repair
Kit See Repair Kit 40 2 SCREW, Hex Socket R431001882 P
-049604-00020 41 2 WASHER R431002461 P -049904-00040 42 1 HOUSING,
Solenoid R431005359 P -059991-00000 43 1 RING, Retaining R431002389
P -049882-00034 44 2 SEAT, Spring R431005352 P -059984-00000 45 1
SPRING, Override R431005351 P -059983-00000 46 1 CLUTCH, Outer
R431005687 P -061161-00000 47 1 SPRING, Clutch R431005355 P
-059987-00000 48 1 O-RING See Repair Kit See Repair Kit 49 1 PIN,
Spirol R431001913 P -049618-00028 50 1 CLUTCH, Inner See Repair Kit
See Repair Kit 51 1 RING, Spacer R431005597 P -060875-00000 52 1
COVER (See Identity Schedule) (See Identity Schedule) 53 1 SCREW
6-32 R431009098 P -049526-00000 54 1 PLATE, Pin Retaining
R431005199 P -059570-00000 55 2 PIN, Rear Detent R431005198 P
-059569-00000 56 2 SCREW, 10-32 R431002260 P -049835-00036 57 2
WASHER #10 R431002344 P -049866-00007 58 1 HOUSING, Clutch
R431005192 P -059563-00000 59x 1 SPRING, Detent See Repair Kit See
Repair Kit 60 2 SHIM R431002461 P -049904-00040 61x 1 DETENT, Rear
See Repair Kit See Repair Kit 62x 1 O RING 1-1/8 See Repair Kit See
Repair Kit 63x 1 CLUTCH, Front See Repair Kit See Repair Kit
DESCRIPTION NEW PART NUMBER OLD PART NUMBER
Latch Kit ----- P -026576-00000 Minor Repair All 7-P Rotairs
R431004809 P -058906-00000 Minor Repair Spring Centered Handle
Valves R431004806 P -058906-00001 Minor Repair Valves with
Inhibitor R431004807 P -058906-00002 Minor Repair Valves with
Detent Mechanism R431004808 P -058906-00003 Major Repair for Valves
P57250-0002, P57250-0005, P57250-6 R431004810 P -058907-00001 Valve
P -057250-00006 ----- P -060824-00001 Rotary Valve for P55556-3
& -4 and P60867-2, -3 & -4 (lapped) R431005799 P
-061608-00000 Rotary Valve seat for P55556-3 & -4 and P60867-2,
-3 & -4 (lapped) R431005801 P -061609-00000
OTHER KITS:
Page 6
-
HANDLE POSITION PORTING DIAGRAMS
Page 7
PART NO.( P -062093-00000), 5P-2S PART NO. R431003921 PART NO.
R431005722 PART NO. P 063984-00000
(P -055804-00001), 5P-5S (P -061325-00000), 6P-2S
HDL Pressure Supplied to Ports HD Pressure Supplied to Ports
R431006031 (P -062255-00000), 6P-2S HDL Pressure Supplied to
POS 1 2 3 4 5 PO 1 2 3 4 5 R431003982 (P -057081-00001), 6P-5S
POS 6 3 2 4
R X X X R X X X HDL Pressure Supplied to Ports R X
N X N X X POS 1 2 3 4 5 N
F1 X X X F1 X X X X R X X X 1 X X
F2 X X X F2 X X X N X X 2 X X
F3 X X F3 X X F1 X X X X 2-4 X
Port 6 is the "IN" Port. Port 6 is the IN Port. F2 X X X 2-5
X
F3 X X Port in side of the Pipe Bracket
F4 X is "IN" port. Ports #1 & 5 are
Port 6 is the "IN" Port. 1/8" exhaust port in the bracket.
PART NO. R431005698 PART NO. R431003722 PART NO. R4310063245
PART NO. R431003701
(P -061184-00000), 7P-5S (P -055421-00001), 7P-5S (P
-055380-00001), 7P-5S (P -063348-00000), 7P-5
HDL Pressure Supplied to Ports (P -060984-00000), 7P-2S HDL
Pressure Supplied to Ports HDL Pressure Supplied to
POS 1 2 3 5 6 (P -060984-00001), 7P-2S POS 1 2 3 5 6 POS 1 2 3 5
6
R3 X HD Pressure Supplied to Ports R X R X X
R2 X X PO 1 2 3 4 5 N X X N X X X
R1 X X X R2 X X X F1 X X F1 X X X X
N X X X X R1 X X X F2 X X X X F2 X X X X
F1 X X X X N X X F3 X X X X F3 X X X
F2 X X X F1 X X X X F4 X X X F4 X X
F3 X X F2 X X X F5 X X F5 X
Port 4 is the "IN" Port. F3 X X Port 4 is the "IN" Port. Port 2
is the "IN" Port.
F4 X
Port 6 is the "IN" Port.
PART NO. R431004018 / (P -057250-00004), 7P-8 PART NO. P61648,
7P-5 PART NO. R431004176 PART NO. (P -058914-00001), 7P-9
PART NO. (P -057250-00008), 7P-8S (P-057564-00001), 7P-7S
HD Pressure Supplied to Ports HDL Pressure Supplied to Ports HDL
Pressure Supplied to
HDL Pressure Supplied to Ports PO 5 4 6 1 3 POS 1 2 3 4 5 POS 1
2 3 4 5 6
POS 1 2 3 4 5 R2 X X R2 X X X FS X X X X
R3 X X R1 X X X R1 X X F4 X X X X
R2 X X X N X X X X N X F3 X X X X X
R1 X X X F1 X X X X F1 X X F2 X X X X X X
N X F2 X X X F2 X X X F1 X X X X X X
F1 X X X F3 X X F3 X X X N X X X X X X
F2 X X X F4 X F4 X X R X X X X X
F3 X X Port 2 is the "IN" Port. Port 6 is the "IN" Port. IN port
located on pipe bracket.
Port 6 is the "IN" Port.
PART NO. R431006216
(P - 063348-00000),7P-5S PART NO (P -063983-00000), 8P-1S
PART NO. R431006326 (P -063985-00000), 7P-9S R431003806 (P
-055556-00003) PART NO. (P -062519-00000), 8P-1S R431009150 (P
-064733-00000), 8P-1S
ROTAIR VALVE R431003807 (P -055556-00004), 8P-1S HDL Pressure
Supplied to Ports R431006323 (P -063983-00001), 8P-1S
HDL Pressure Supplied to Ports (P -060867-00002), 8P-2S) POS 1 2
3 5 6
POS 6 3 2 5 (P -060867-00003), 8P-2S R X HDL Pressure Supplied
to
R X R431005595 (P -060867-00004), 8P-2S N X X POS 1 6 3 2 5
4
N R431005596 (P -060867-00005), 8P-2S F1 X X X R X
1 X HD Pressure Supplied to Ports F2 X X X X N
2 X X PO 1 2 3 5 6 F3 X X X X F1 X X
2-3 X X X R X F4 X X X F2 X X X
2-4 X N X X F5 X X F3 X X X
2-5 X F1 X X F6 X F4 X X X
Port in side of the pipe bracket is F2 X X X Port 4 is the "IN"
Port. F5 X X
"IN" port. Port #4 is exhaust. F3 X X X X F6 X
#1 is plugged. F4 X X X "IN" port in the side of pipe
bracket.
F5 X X 1/8" exhaust port is in the bracket.
F6 X
Port 4 is the "IN" Port.
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OUTLINE DIMENSIONS
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OUTLINE DIMENSIONS
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1. WARNING: FLUID MEDIA AVENTICS pneumatic devices are designed
and tested for use with filtered, clean, dry, chemical free air at
pressures and temperatures within the specified limits of the
device. For use with media other than air or for human life support
systems, AVENTICS must be consulted. Hydraulic cylinders are
designed for operation with filtered, clean, petroleum based
hydraulic fluid; operation using fire-resistant or other special
types of fluids may require special packing and seals. Consult the
factory. 2. WARNING: MATERIAL COMPATIBILITY Damage to product seals
or other parts caused by the use of noncompatible lubricants, oil
additives or synthetic lubricants in the air system compressor or
line lubrication devices voids AVENTICS warranty and can result in
product failure or other malfunction. See lubrication
recommendations below. AIR LINE LUBRICANTS! In service higher than
18 cycles per minute or with continuous flow of air through the
device, an air line lubricator is recommended.* (Do not use line
lubrication with vacuum products.) However, the lubricator must be
maintained since the oil will wash out the grease, and lack of
lubrication will greatly shorten the life expectancy. The oils used
in the lubricator must be compatible with the elastomers in the
device. The elastomers are normally BUNA-N, NEOPRENE, VITON,
SILICONE and HYTREL. AVENTICS recommends the use of only petroleum
based oils without synthetic additives, and with an aniline point
between 180 F and 210 F. COMPRESSOR LUBRICANTS! All compressors
(with the exception of special "oil free" units) pass oil mist or
vapor from the internal crankcase lubricating system through to the
compressed air. Since even small amounts of non-compatible
lubricants can cause severe seal deterioration (which could result
in component and system failure) special care should be taken in
selecting compatible compressor lubricants. 3. WARNING:
INSTALLATION AND MOUNTING The user of these devices must conform to
all applicable electrical, mechanical, piping and other codes in
the installation, operation or repair of these devices.
INSTALLATION ! Do not attempt to install, operate or repair these
devices without proper training in the technique of working on
pneumatic or hydraulic systems and devices, unless under trained
supervision. Compressed air and hydraulic systems contain high
levels of stored energy. Do not attempt to connect,
disconnect or repair these products when a system is under
pressure. Always exhaust or drain the pressure from a system before
performing any service work. Failure to do so can result in serious
personal injury. MOUNTING! Devices should be mounted and positioned
in such a manner that they cannot be accidentally operated. 4.
WARNING: APPLICATION AND USE OF PRODUCTS The possibility does exist
for any device or accessory to fail to operate properly through
misuse, wear or malfunction. The user must consider these
possibilities and should provide appropriate safe guards in the
application or system design to prevent personal injury or property
damage in the event of a malfunction. 5. WARNING: CONVERSION,
MAINTENANCE AND REPAIR When a device is disassembled for conversion
to a different configuration, maintenance or repair, the device
must be tested for leakage and proper operation after being
reassembled and prior to installation. MAINTENANCE AND REPAIR!
Maintenance periods should be scheduled in accordance with
frequency of use and working conditions. All AVENTICS products
should provide a minimum of 1,000,000 cycles of maintenance free
service when used and lubricated as recommended. However, these
products should be visually inspected for defects and given an "in
system" operating performance and leakage test once a year. Where
devices require a major repair as a result of the one million
cycles, one year, or routine inspection, the device must be
disassembled, cleaned, inspected, parts replaced as required,
rebuilt and tested for leakage and proper operation prior to
installation. See individual catalogs for specific cycle life
estimates. 6. PRODUCT CHANGES Product changes including
specifications, features, designs and availability are subject to
change at any time without notice. For critical dimensions or
specifications, contact factory. *Many AVENTICS pneumatic valves
and cylinders can operate with or without air line lubrication; see
individual sales catalogs for details.
LIMITATIONS OF WARRANTIES & REMEDIES AVENTICS warrants its
products sold by it to be free from defects in material and
workmanship to the following: For twelve months after shipment
AVENTICS will repair or replace (F.O.B. our works), at its option,
any equipment which under normal conditions of use and service
proves to be defective in material or workmanship at no charge to
the purchaser. No charge will be made for labor with respect to
defects covered by this Warranty, provided that the work is done by
AVENTICS or any of its authorized service facilities. However, this
Warranty does not cover expenses incurred in the removal and
reinstallation of any product, nor any downtime incurred, whether
or not proved defective. All repairs and replacement parts provided
under this Warranty policy will assume the identity, for warranty
purposes, of the part replaced, and the warranty on such
replacement parts will expire when the warranty on the original
part would have expired. Claims must be submitted within thirty
days of the failure or be subject to rejection. This Warranty is
not transferable beyond the first using purchaser. Specifically,
excluded from this Warranty are failures caused by misuse, neglect,
abuse, improper operation or filtration, extreme temperatures, or
unauthorized service or parts. This Warranty also excludes the use
of lubricants, fluids or air line additives that are not compatible
with seals or diaphragms used in the products. This Warranty sets
out the purchaser's exclusive remedies with respect to products
covered by it, whether for negligence or otherwise. Neither,
AVENTICS nor any of its affiliates will be liable for consequential
or incidental damages or other losses or expenses incurred by
reason of the use or sale of such products. Our liability (except
as to title) arising out of the sale, use or operation of any
product or parts, whether on warranty, contract or negligence
(including claims for consequential or incidental damage) shall not
in any event exceed the cost of replacing the defective products
and, upon expiration of the warranted period as herein provided,
all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to
alter, amend or extend this Warranty shall be effective unless
authorized in writing by an officer of AVENTICS Corporation.
AVENICS reserves the right to discontinue manufacture of any
product, or change product materials, design or specifications
without notice.
NOTICE TO PRODUCT USERS
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