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Semi Automatic Machines

SA M/cs perform a cycle or operationautomatically Ex. Button Hole

Operator needs to place the material or

garment part, activate the machine andthe machine complete the cycle

It uses clamps, sewing guides or

templates to control fabric Cams or Electronic program control the

sewing pattern

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Automatic Machines

They can complete an entire or series ofoperations with little or no operatorinvolvement

Ex. Shirt cuff attachment

Operators responsibility is to load the

parts, monitor the operation and takeaction if the equipment malfunctions

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Robotized Machines

Cyborgs in Assembly Sewing: A Dream Never Became True

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Spreader

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Pin Table

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Matching of checks and stripes in the garmentproduction has always been difficult and timeconsuming.

Traditional methods tend to waste a lot ofmaterial, since the patterns are cut out with ablocking tolerance.

The task of rearranging the blocked out

patterns is tedious and expensive. The workers involved in this process have tobe skilled.

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The patented VEITH SYSTEM PIN TABLE consists ofa slotted aluminum top and Needle-Bars underneath.

Each Needle-Bar has pins positioned inside the slotsof the table top.

The Needle-Bars can be moved freely along the lengthof the table. I.e. they can be positioned exactlyaccording to the matching conditions of the marker.

The height of the pins can be adjusted with the turn ofa hand-wheel. So the spreading and pinning isconvenient, fast and avoids tension in the lay package.

Each pin can be individually locked down, i.e. only theneeded quantity of pins have to be used.

Each pin has a rounded top, which avoids damages tothe fabric, i.e. with our special pins we can pin thefabric inside the piece area and produce the quality,where it is needed, and not outside in the waste region

The PIN TABLE is an abstract copy of the marker.

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The NEEDLE-BARS are adjusted acording to themarker.

The first lay is underlay-paper

The fabric is pinned from the center to the outside

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Each ply is cut with the cutting device at theend.

The final lay is fixed with the VEITHNEEDLE-PLATESfrom above.

The fine-cut can be done with a CNC-Cutter or manually by hand.

VEITH SYSTEMPLAID MARKERDifferent fabrics with different sizes of the repeat

can be spread in the same lay.

N

N dl Pl t

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eedle-P

lates

Needle PlatesFix lays including the MARKER or the PATTERNThe VEITH SYSTEMNEEDLE PLATE is a very useful utility, which helps you to fix laysincluding the MARKER or the PATTERN. Its needles - coming from above - keep thewhole lay from distortion of its single ply. This is especially important for the transport ofthe lay and for the cutting operation itself.

Due to its maximum depth of penetration of 45 mm, higher lays are easily preventedfrom distorting.Its special design allows you to build up a very stable tower of NEEDLE PLATES while

not using them.

PIN TABLE f k i i h i li d i

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PIN TABLE for knitwear- with inclined stripes

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The first stage in the manufacture of garments is the cutting of the

materials into the necessary pattern shapes. These are then joined

together by means of seams to create three-dimensional garments.

CUTTING

Where large quantities of a garment style must be cut, a lay is

created which consists of many plies of fabric spread one above

the other.

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METHODS OF CUTTING

HAND SHEARS

STRAIGHT KNIFE

ROUND KNIFE

BAND KNIFE

NOTCHERS

DRILLS AND THREAD

MARKERS

DIE CUTTING

PLASMA CUTTING

WATER JET CUTTING

ULTRASONIC CUTTING

COMPUTER CONTROLLED

CUTTING KNIVES

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Round knife cutting machine

The Eastman Little Giantround knife, model -BB32.

This machine is used forcutting heavier weightmaterials such asupholstery and for knit

fabrics. Round knives are used

for cutting large radiuscurves and straight lines.

Features

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Features

Smooth Cutting

Eliminated material jamming between blade and plate. Bladediameter ranges from 2 - 12

Accuracy

Eliminated cutting distortion due to the Narrow Silhouette

Standard and extremely low base plate

Stability

Vibration-free cutting with smooth and easy maneuverability

Efficiency

Simple handling of the machine due to its low center ofgravity

St i ht K if C tti M hi

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Straight Knife Cutting Machine

IntricatePattern/Straight LineMulti-ply Cutting

Blue Streak II model629

Blade materials HSS,Carbon Steel, TeflonCoated, Wave Groove

Blade size 5 to 13inch

Belts fine, medium,

F t

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Features Accuracy

Cutting of tight turns due to the low-profile base plate andnarrow silhouette

Continuous, Smooth RunningPerfect fit and continuous running with cross heads, crank and knifeslides that are machined to a tolerance within .0005"

Efficiencyi)Simple handling of the machine due to its low center of gravity andthe best power-to-gravity weight ratio in the industryii)Low maintenance requiring only daily lubricating with the easy-to-use One Shot single-reservoir oiling systemiii)Elimination of heat and exhaust from the operator via the rear airintakeiv)Ability to reduce speed to eliminate fusing, provided by the dualspeed option

Durability

Built with the highest grade materials available

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Band knife cutting machine

(KAIGU)

Model BK-700

Max. Thickness ofCutting

200mm Table Size

1200x1800cm

Knife Length -3500mm

Power

230V I Ph. 50Hz.

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Features

Straight and accurate cutting from the firstto the bottom layer.

- Air flowing table facilitates easily

movement of fabric. - Equiped with knife sharpening device.

- Special bearing guide design to keep

knife moving in same positing. - High accuracy and vertical cutting finish.

- Adjustable knife running speed.

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End Cutter

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AUTOMATIC CUTTING

Makes the use of computercontrolled cutting knives

Most accurate possible cutting at a

very high speed

Mainly used in a central cutting

facility which supplies a number of

separate sewing factories

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A COMPUTER CONTROLLED CUTTING SYSTEM

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Production planning,

Design,

Pattern development,

Costing,

Cut planning,

Marker making,

Fabric spreading,cutting, and

Sewing floor

automation.

GERBER TECHNOLOGY CATERS TO THE FOLLOWING:-

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THE PRODUCT RANGE OF GERBER

TECHNOLOGY:-

Software system for the apparel industry

Software system for design

Software system for technical design

Software system for product design

Software system for information management

Software system for grading

Software system for marking and nesting

Software system for fabric spreading

Software system for cutting process

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GERBER CUTTERS

SINGLE / LOW PLY CUTTING

Concept of made-to-measure and mass customization

DCS 1500 Sample Cutter

DCS 2500 Static Cutter

DCS 3500 Conveyorized Cutter

DCS 3500HL High Loft Cutter

Taurus XM Leather Cutter

Taurus XD Leather Cutter

Taurus Leather Cutter

HARDWAREGT3250 Low-Ply Cutter

GTxL Low-Ply Cutter

GT 1000 Low-Ply Cutter

SOFTWARE

C200MT

CutWorks

GERBER planner

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SINGLE PLY CUTTERS

DCS 2500 Static GERBER cutter DCS 3500 Conveyorized

GERBER cutter

Taurus Leather

GERBER cutter

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MEDIUM / HIGH PLY CUTTING

High-speed cutting systems designed for mass production

HARDWARE

GTxL Medium-Ply Cutter

GT3250 Medium-Ply Cutter

GT5250 Conveyorized Cutter

GT7250 High-Ply Cutter

S-91 High-Ply Cutter

XLc7000 High-Ply Cutter

SOFTWARE

C200MT

GERBER planner

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MULTI PLY CUTTERS

Conveyorized Cutter GT5250-17S

GTxL Conveyorized Cutter

http://www.acgprocut.fi/index.php?lang=en&id=12

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THE GTXL GERBER CUTTER

A Multi Ply Cutter

Used for small lot orders

Easy Installation

Lowest cost-per-unit cut for

Low-ply cutting systems.

Lower power consumption

Longer lasting consumables

More cutting time per

cutting cycle

Less downtime

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KEY FEATURES OF GTxL GERBER CUTTER

Windows Operating System with True Multitasking Capability

Variable Speed Knife Control

SMART bite feature

Automatic Pre-Processing

Automatic power conservation mode

Automatic knife sharpening

Vacuum System

L tti h d

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Laser cutting head

GARMENT FINISHING M/Cs

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GARMENT FINISHING M/CsIndustrial Iron It allows gentle ironing with

excellent steam quality at verylow temperatures, even from130Celsius.

The ironing temperatureremains even and constant onthe whole surface of the solethrough an optimal soleplate

heating.

An especially soft steam exitavoids steam marks on your

garments to a minimum.

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Iron Soles

VEIT-iron soles reduce the surfacetemperature between the iron and thegarment. Therefore, the danger ofscorching is reduced to a minimum.

The Teflon coating prevents sheen andhelps the iron to glide smoothly.

Evenly spaced holes ensure a constantflow of steam.

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(1)VEIT Anti-Shine Soles for Industrial

Irons

Made of pure Teflon

(2) VEIT Metal Frame Soles with TeflonCoating

Solid aluminum framed sole with Teflon

coating

Snug fit ensures that no steam willescape at the side

(3) VEIT Safety Soles for Industrial Irons

Using a steam chamber principle

Made of stainless steel

Various frame plies improve the steam

quality and regulate the contact

temperature

Additional wire mesh ensures very soft

spread of steam

Cl i A t f Sli htl S il d I S l l t

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Cleaning Agents for Slightly Soiled Iron Soleplates

(1) VEIT FITSPRAY(2) VEIT Cleaning Cloth

Non-greasy silicon gliding spray 30 X 25 cm (12 X 10 in)

Spray bottle, 330 g(12 oz)

Application: Spray on the hot, bright iron sole or the Teflon or frame sole, waitfor a short time and rub with a non-fuzzy, soft cloth. The result is a well-gliding,antistatic and stain-resistant iron.

(3) VEIT Cleaner Stick

Application: Rub the cleaner stick on the hot iron sole, wait for a short time andrub with a soft, non-fuzzy cloth.

Cleaning Agents for Heavily Soiled Iron Soleplates

(4) VEIT Abrasive Cleaning Stone (5) VEIT Soleplate Pad

8 x 5 x 2 cm(3 x 2 x 0.8 in)

steel wool

Application: Rub hot iron sole with VEIT Soleplate Pad. Clean cold iron sole with VEIT Abrasive Cleaning Stone,water and soap.

Steam Cushion Frame SoleThe VEIT steam cushion frame sole convinces by its manifold fields of application

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The VEIT steam cushion frame sole convinces by its manifold fields of application.Especially for smaller refinishing operations, for example touch-up of button strips orremoval of pressure marks the steam cushion frame sole is suitable.

Mixed fibres and knits, velours or also accessories such as scarves can be finishedperfectly.

KnitwearOptimal finishing results for collar and cuffs. With precise and partial finish withoutpressure marks it is possible to touch up knitted garments optically.

Mixed materialsAlso if there are different materials in one garment refinishing can easily be done byironing over it gently. Even button strips can be finished quickly and perfectly.

VARIOSET Dress Board Ironing Tables

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VEIT's Famous Dress Board FormIdeal for the ironing of skirts, dresses, jackets, blouses etcCan be fitted with various forms and sizes of ironing surfacesA swivel arm assembly designed for a great variety of ironing bucks

Available, as required, pointing left or rightA support gantry and a lighting system, make this station a perfect ironingunit

VARIOSET Sleeve Seam Ironing Tables

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Special bucks for different sleeve shapesThis ironing station can be combined with other bucks such as two-sleeve, two-sleeve inside-seam or raglan-type bucksThe hook attachment automatically turns the sleeve while it's beingpulled off.A simple and very effective item for saving on expensive handling times.

VEIT Cover System Structure(A) T C

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(A) Top Cover

Synthetic fibre:

- Long life

- Short-term heat-resistant up to 180 deg C

- Can be hand washed in soap water (30 deg C)

Prefitt Fine:

- Polyester, especially for fabrics that are subject to sheen

- Mostly used with hard covers (seam ironing)

Synthetic Fibre Coarse:

- Slide resistant. Keeps garment as positioned

- Long life

- Short-term heat-resistant up to 190 C

- Can be hand washed in soap water (30-40 C)

(B) Intermediate Layer

Foam:

- 5 or 10 mm

- As cushion for covers

(C) Adjusting Fibre

Prefitt Coarse:

- This adjusting fibre guarantees the complete

splitting of the condensate drops and reduces the

humidity in the cover system

(D) Base Layer

Vakufitt Duo:

- Patented silicon mat

- Best solution for long term good suction/blowing result

- Distributes strong air flow evenly over the entire surface / formbuck

- Can be cleaned easily by compressed air

- Long life time with unchanging performance

- Water-resistant, for a dry surface/form buck

- Can be hand washed in soap water

Vakupor:

- Polyurethane material, 6 mm

- Economic solution for medium term good suction/blowing result

- Permits good air flow over the entire surface/form buck

(E) Ironing Surface

Perforated Plate Casting with Metal Grid:

- The ironing surface of VEIT tables and bucks consists of a

corrosion-resistant perforated plate or a bored casting mould with

an additional light metal grid - for an evenly spread suction andblowing air flow (avoids wet covers)

Universal Finisher VEIT 8318

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This universal finisher is the preferred

equipment for small to middle sized laundries

and textile care plants.

It is available in a steam heated version.

Spin-dry shirts, blouses, smocks or dustcoats

are finished quickly without creases by the

high performance silent hot-air fan.

Dry garments, such as jackets, coats, etc., can

also be finished on this machine.The individual functions are called step by

step on the kickerplate

VEIT 8325 Shirt Finisher

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VEIT 8325 Shirt Finisher provides an

excellent and complete finish for

washed, pre-treated or wet processed

shirts.

The shirts are placed on hangers,

buttoned or unbuttoned prior to the

finishing operation.

Seam tensioning elements, customshaped shoulder forms, electrically

heated pressing plates for the shirt

pocket, the integrated suction plate

and stretch-control are standardfeatures.

After finishing, the garments can be

discharged onto an optional automatic

unloading device and transported via

conveyor system to the Folding Tables.

Semi-Automatic Loading System

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The Shirt Finisher can be

equipped with an optional

automatic loading system.

The hangered shirts are

loaded onto a conveyor,

automatically picked up and

positioned by the operator.

After finishing, thegarments can automatically

be unloaded and be taken

away via a transport

conveyor.

VEIT 8325 Shirt Finisher

(Semi-Automatic Loading System)

Stretch-Control

For the finishing of sensitive garments the Shirt

Finisher is fitted with stretch-control which is

smoothly adjustable on the control panel.

VEIT 8410 Knitwear Finisher

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The VEIT 8410 Knitwear Finisher is

a revolutionary concept for sizing andfinishing of all types of knit tops.

The machine will accommodate polo-

shirts, sweatshirts, sweaters and other

similar garments (long and short-

sleeve), and produce a consistent high

quality mark-free finish.

Advantages:

Substantial High Productivity.

(Increased output of up to 300 %75 shirts per hour with a single machine

compared to 25 per hour with conventional steam and vacuum tables up to 500

% increased output with two machines operated by one person).

Consistent High Quality for all garments..

Adjusts quickly and easily to various styles and sizes.

Sizing is accurately controlled to exact body width and length specifications as a

result of the flexibility of the machine.

No skilled operators are necessary due to the easy operation of the machine.

Automatic seam clamping saves time with the placement of the garment

Tunnel Finishers: Systems and Accessories

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Cotton and viscose are not easy to moisten properly so

finishing natural fibres has so far been difficult.

VEIT tunnels now use a new steaming technique which

gives an excellent finish to natural fibres.

Nothing is pressed flat

Even the most delicate fabrics can pass throughthe VEIT Variant almost without being touched

because of the imaginative construction of the

air rollers

They are not shaped from rigid material but

consist of wound fabric layers, so they adapt

perfectly to the garments being finished

The air within the rollers is evenly heated and

the strength of blowing power is adjustable

The VEIT Hanger Station for Buttoned Garments

P tti h i t l d b tt d t i bl

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Putting hangers into closed or buttoned garments is no problem

with the VEIT hanger station.

By a simple width adjustment it is suitable for all sizes.

Movement is over fixed hooks so all types of hangers can be used.The operator works in an upright position which is good

ergonomically.

The garment is adjusted as it is moving so this saves a lot of time

and feeding speeds are up to 750 pieces per hour.

The VEIT Conveyor Systems

A trolley system or the hanger station firstbrings the garments to the separator before

they go through the tunnel finisher.

The finished garments are taken to storage

and despatch on a handling system.

Dress Forms

Th h i ht d h ld idth (270 450 / 10 6 17 7 i ) f th

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The height and shoulder width (270-450 mm/ 10.6-17.7 in.) of the

dress form is adjustable and the sleeves can be closed with a zip.

The individual dress forms turn through 360 degrees and can be

exchanged within seconds.The VEIT 8308 Form Finisher is as flexible as fashion itself.

B U it ith t l t h t

Form Finisher for Skirts

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Base Unit with extremely strong hot

and cold air fan

Infinitely adjustable volume of air for

easy treatment of light and heavyknitwear

A special form for skirts is mounted

over an adapter on the VEIT 8308

base unitThe 100 cm high form is equipped

with a manual device for waistband

tensioning

The cover can be adjusted in the

widthThe fabric will be steamed, formed

and dried from the inside to the

outside through extremely air-

permeable covers

Water Spray Unit

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For preparing natural fibres such ascotton or linen which are best finished in

dampened conditions.

Also suitable for applying finishing

agents on to finished clothingIncluding:

- feed water tank

- conveyor

- loader/separator

- off-loading unit

Also available as Double Station

Pants Finisher

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The basic version of the finisher range is

efficient and economic.

The inside and outside tensioning is standard,the integrated steam drier and the powerful hot-

air blower give a good cost / benefit result and a

quick payback.

This unit finishes pants and Bermuda shorts

efficiently to the highest standard of quality. .

The loading position has been optimised, it can

be selected from 4 different settings

The carriage of the hem tensioning device can

be moved towards the operator.That means no wrinkles in the back area of the

knees.

The result is increased quality.

Active and freely adjustable Stretch-Control is

standard.

Wrinkle Free Press

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Heavy duty machines designed with

state-of-the-art technology and

componentsInnovative heating system with

temperature regulation up to 600 deg F

Enhanced temperature consistency

across the headHeating elements with easy and user-

friendly access

Applied pressure via microprocessor

control

Widened head opening anglePositive drive cylinder system for

improved speed regulation

Multilingual and Touch-screen

microprocessor

Shirt Folding Table

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The VEIT 3600 Semi-Automatic Shirt Folding Station assists the operator in

folding shirts easily and quickly, therefore, saving time and money.

The VEIT 3600's maximum flexibility allows the folding of men's, women's and

children's shirts in varying styles and quality.The universal collar finisher shapes the collar area by utilizing pressure and heat,

automatically adjusting to each size.

The forming plate has an automatic up and down function that was especially

designed for quick and efficient unloading without damaging the collar shape.

The ergonomic work station is height adjustable to

allow the operator a comfortable work position.

It also includes a tilting system for a quicker

layout and positioning of the shirt for folding.

The station comes equipped with a pin / clamp box

and an accessory shelf

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Collar / Cuff PressThis steam-heated three-head press can

be used for any shirt, blouse or smock

Spin-damp collars and cuffs are dried

by the heated bucks and smoothed by

the pressure-adjustable top platenSafe and easy operation

Built-in vacuum for easy and fast

positioning

Soft cover system prevents pressure

marks and damage to buttons

S i T bl

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Spotting Table

The spotting table is fitted with a

strong suction unit and a variable

control unit for the steam/air pistol.Further standard equipment:

- stainless steel work surface with

spotting agent deposit

- swiveling spotting buck- liquid/air pistol with supply tank

and suspension

- integral lighting

Suction on the surface or spotting

arm is actuated over the kickerplate