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金屬材料 金屬材料 主題 主題 : : 不銹鋼材料 不銹鋼材料 博士後研究員 : 謝之駿

Stainless Steel

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  • : :

    :

  • ?(Cr)12%

  • 12%

    (12%)

    (O2)

    10~50 , 1 = 0.1 nm

  • 3 mm

    3mm

    10

    1

  • yyyyyyy y100%

  • 1030%

  • CrCr2O3

  • 1995

  • 452 m4000300

  • 8,000

    3,000

    1,400

    1,500

    800

    300

    2,000 800

    450

    CRU

  • ""100%

    ""

  • 1,000 390 300 250 , - 150 - 150 - 100 130 - ,

    200 -

  • CRU, AvestaPolarit, YUSCO

    ARCELOR 2,500 13.23%Acerinox 2,250 11.90%Krupp Thyssen Stainless (KTS) 2,200 11.64%AvestaPolarit 1,750 9.26%POSCO 1,250 6.61%AK Steel 1,020 5.40%YUSCO 1,000 5.29%Allgeheny Ludlum 870 4.60%NSC 780 4.13%Nisshin 600 3.17%

  • 1.300

    600600300300304316

  • 2.400

    2.5%400300400300

  • SUS 304304L316LSUS-430

  • 1.

    14mm14mm

  • 2.

  • SUS 304SUS 304

  • No. 1(1)2B2D(2)BALBA

  • No.12D2BNo.3No.4#400HLBANo.12D2BBA

  • 2B

    BA

  • Austenitic series

    AISI 30020030218%8%304

  • 30473%SUS304SUS304

  • Austenite

    TypeGB

    (CHINA)ASTM

    (AMERICAN)

    JIS (JAPAN)

    DIN (GERMANY) Use

    Austenite

    1Cr17Ni7 301 SUS301 X12CrNi177

    Anticorrosion Heat-resistant

    1Cr18Ni9 302 SUS302 X12CrNi188

    Y1Cr18Ni10 303 SUS303 X12CrNiS188

    0Cr18Ni9 304 SUS304 X5CrNi189

    00Cr19Ni10 304L SUS304L X2CrNi189

    0Cr17Ni12Mo2 316 SUS316 X5CrNiMo181000Cr17Ni14Mo2 316L SUS316L

    X2CrNiMo1810

    00Cr18Ni14Mo2Cu2 SUS316JIL0Cr18Ni10Ti 321 SUS321 X10CrNiTi189

    0Cr19Ni13Mo3 317 SUS317 X2CrNiMo18160Cr19Ni13Mo3 317L SUS317L5Cr21Mn9Ni4N SUH35

    Exhaust pipe5Cr21Mn8Ni2N 21-2N SUH372Cr21Ni12N 21-12N SUH370Cr18Ni11Nb 347 SUS347 X10CrNiNb189

    High pressure stove pipe

  • Martensitic series

    AISI 40050041013%

  • The microstructure of martensite as seen through a microscope

  • Martensite

    TypeGB

    (CHINA)

    ASTM

    (AMERICAN)

    JIS

    (JAPAN)

    DIN

    (GERMANY)

    Martensite

    1-6Cr13 410 SUS410 X10Cr13

    1Cr17Ni2 431 SUS431 X22Cr17Ni17

    7Cr17 440A SUS440A

    9Cr18 440C SUS440C X105CrMoV17

    9Cr18Mo 440C SUS440C

    9Cr18MoV 440B SUS440B X90CrMoV18

    4Cr9Si2 HNV3 SUS11,SUH1 X90CrMoV18

    4Cr10Si2Mo SUH3

  • Ferritic series

    AISI 40043016~18%

  • Ferrite

    TypeGB

    (CHINA)

    ASTM

    (AMERICAN)

    JIS

    (JAPAN)

    DIN

    (GERMANT) Use

    Ferrite

    1Cr17 430 SUS430 X8Cr17

    Have a range heat-

    resistance anti-pitting corrosion ,

    always use in exhaust system

    0Cr13Al 405 SUS405 X7CrAl13

    Y1Cr17 430F SUS430F X12CrMo17

    0Cr18Mo2Ca

    - - -

    1Cr17Mo 434 SUS434 X6CrMo17

  • Precipitation-hardenable series

    AISI 600630CuAlMoCoTiNb

  • Precipitation-hardening

    Type

    GB

    (CHINA)

    ASTM

    (AMERICAN)

    JIS

    (JAPAN)

    DIN

    (GERMANY Use

    Precipitation-

    hardening

    0Cr17Ni4Cu4Nb 630 SUS630

    anticorrosion very strong

    0Cr17Ni7Al 631 SUS631 X7CrNiAl177

    0Cr15NiMo2Al 632 SUS632

  • 300430

  • 2205

  • Duplex

    TypeGB

    (CHINA)

    ASTM

    (AMERICAN)

    JIS

    (JAPAN)

    DIN

    (GERMANY) Use

    Duplex stainless

    steel

    0Cr26Ni5Mo2 A240 4304 kerosene ,

    petroleum , always use in

    heat-resistanceand acid-

    resistance system

    1Cr18Ni11Si4AlTi

    00Cr18Ni5Mo3Si2

    SWEDEN 3RE60

  • 2205 DSS

  • Duplex stainless steel is a stainless steel that is composed of two types of compounds, austenite (white part) and ferrite (gray part).

  • Effect of Nickel Additions

    Stabilises austenite More than 8% in

    austenitic stainless steels

    4 to 7% in duplex austenite-ferrite steels0 2 4 6 8

    200C

    400C

    1000C

    % nickel

    Ferrite or martensite

    Austenite

    Fe-Cr-Ni equilibrium diagram(schematic)

  • stabilizer : CrMo Si stabilizer : NiCMnN

  • 43~492~9185~260200~265

    22~41360~45517~22104~148118~188

    2~30125130

    10~3513~4392~132108~151

    Hardening

    Tempering

    CR

    CR

    HRCHB

    1903540130AnnealingPHS (631)

    2772580105AnnealingDSS (329)

    135~160304075AnnealingMSS (410)

    183304575AnnealingFSS (430)

    187553790AnnealingASS (302)

    HardnessElongation(%)

    Yield strength (KSI)

    Tensile strength(KSI)

    ItemsSeries

    :1.: PHS>MSS>DSS>ASS>FSS2.: ASS>FSS>DSS>MSS>PHS3.: PHS>MSS>DSS>ASS>FSS

  • 030

    0 40

    Martensitic alloys

    Schaeffler diagram

    Martensite

    Austenite

    A + M

    M + F Ferrite

    A + F + M

    Chromium Equivalent = Cr + Mo + 1.5 Si + 0.5 Nb

    N

    i

    c

    k

    e

    l

    E

    q

    u

    i

    v

    a

    l

    e

    n

    t

    =

    N

    i

    +

    3

    0

    C

    +

    0

    .

    5

    M

    n

    A + F

    Duplex alloys

    Austenitic alloys

    Ferritic alloys

  • WRC 1992 Diagram

    0 2 48

    10 14 2024

    30

    100

    40

    5060

    70

    8090

    AAF

    FA

    F

    17 18 19 20 21 22 23 24 25 26 27 28 29 30 319

    10

    11

    12

    13

    14

    15

    16

    17

    18

    N

    i

    c

    k

    e

    l

    E

    q

    u

    i

    v

    a

    l

    e

    n

    t

    =

    N

    i

    +

    3

    5

    C

    +

    2

    0

    N

    +

    0

    .

    2

    5

    C

    u

    Chromium Equivalent = Cr + Mo + 0.7 Nb

  • The Schaeffler-Delong Diagram

    Chromium Equivalent = %Cr + 1.5%Si + %MoNickel Equivalent = %Ni + 30(%C + %N) + 0.5(%Mn + %Cu + %Co)

    FerriticFerritic

    FerriticFerritic--AusteniticAustenitic

    MartensiticMartensitic

    MartensiticMartensitic--AusteniticAustenitic AusteniticAustenitic

    Chromium Equivalent

    N

    i

    c

    k

    e

    l

    E

    q

    u

    i

    v

    a

    l

    e

    n

    t

    430410

    304316904

    2304 22052507

  • Heat input (KJ/mm) = Volts Amps 60

    Travel Speed (mm/min) 1000Heat input mm (KJ/mm)Volts E (V)Amps I (A)Travel Speed mm/min

    Note : 2205:0.5~2.5KJ/mm

  • 200X 200X

    M

    2205

  • 200X

  • AAF:Creq/Nieq 1.48

    FA:1.48 Creq/Nieq1.95

    F : 1.95 Creq/Nieq

    Increasing Cr/Ni

  • 2mm

    010203040506070

    2mm 4mm 6mm

    f

    e

    r

    r

    i

    t

    c

    o

    n

    t

    e

    n

    t

    (

    w

    t

    %

    )

    0

    1020

    3040

    50

    2mm 4mm 6mm

    f

    e

    r

    r

    i

    t

    c

    o

    n

    t

    e

    n

    t

    (

    w

    t

    %

    )

  • -Cunm-Cu

  • 30-50

    0.001wt%0.3wt%1.0wt%

  • High Nitrogen Stainless Steels(HNSS)

  • Introduction

    Shortage of Ni for civil industry during the War II.

    The nickel is expensive so far.

    Thus the steelmaker used nitrogen to instead of nickel, and found many excellences more than nickel, so the steel also known as high nitrogen stainless steels (H.N.S).

  • Nitrogen Contents in Austenitic Nitrogen Contents in Austenitic Stainless SteelsStainless Steels

    Low Nitrogen Contents (0.05%~0.10%).Middle Nitrogen Contents (0.10%~0.40%).High Nitrogen Contents (Above 0.40%).

    Nitrogen solubility diagram

  • Nitrogen Contents in Austenitic Nitrogen Contents in Austenitic Stainless SteelsStainless Steels

    Generally speaking:

    For ferritic materials the limit is about 0.08 w.t% N.

    For austenitic materials the limit is about 0.40 w.t% N.

    Austenite-Ferrite V.S N2 diagram

  • :

    1. 2. 3. 4.

  • -ferrite/

  • increase nitrogen content

  • Thanks for your attention