Upload
vokhuong
View
235
Download
7
Embed Size (px)
Citation preview
APRIL 2016, DAVID VAZQUEZ CACHO CORPORATE TECHNICAL DEPT. – SIKA SERVICES AG.
STRUCTURAL STRENGTHENING DESIGN BASED ON TR55&EUROCODE 2.
DESIGN OF FRP INTRODUCTION
April 2016 4 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
1967: Sikadur®range developed as steel plate bonding for Structural Strengthening
1970 Long Term Test at EMPA
Sikadur® -30 (not finished yet)
DEVELOPMENT OF THE SIKA FRP SYSTEMS SIKADUR®30: LONG-TERM DURABILITY
Steel: long-term durability is critical as resulting of the risk of corrosion. From 90s, steel plates were
progressively substituted by CFRP systems.
April 2016 5 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
1982: Tests of Carbon Fiber Reinforced Polymer (CFRP) Plates for Structural Strengthening of Reinforced Concrete
Cyclic Load Test
Climatic Test (heat+humidity) >50 test beams
SIKA FRP PRODUCT RANGE CFRP RANGE DEVELOPMENT
1989 PhD Thesis H.-P. Kaiser, EMPA, Switzerland
April 2016 6 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
1991: First Application of Sika CFRP systems for Structural Strengthening of a bridge
Ibach Bridge, Zurich (Switzerland)
SIKA FRP PRODUCT RANGE FIRST APPLICATION OF SIKA CFRP SYSTEMS
April 2016 7 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CARBON FIBERS EPOXY RESIN
COMPOSITE = CFRP
Human hair (D=0,08mm)
Carbon fiber (D=0,007mm)
INTRODUCION WHAT IS THE CFRP?
April 2016 8 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Glass Basalt Aramid Carbon
ULTIMATE STRENGTH
5000 MPa
4000 MPa
3000 MPa
2000 MPa
1000 MPa
FRP STRENGTH FIBERS COMPARISON
STEEL
DESIGN STRENGTH
April 2016 10 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA FRP PRODUCT RANGE MAIN FRP STRENGTHENING MATERIALS
SikaWrap® fabrics
SikaWrap® FX anchorages
SikaWrap® Grid FRP meshes
Sikadur® structural adhesives
Sika Carbodur® CFRP plates
Sika CarboShear L- links
Sika CarboDur® range for NSM applications
Sika CarboStress® post-tensioned CFRP system
Sikadur® structural adhesives
Prefabricated systems Manual application systems
Prefabricated systems represent ≈80% of the current applications in Europe, as they are usually considered as a safer system (lower safety factors and less restrictions regarding the unevenness of the concrete surface, ) and higher efficiency during the installation process.
April 2016 12 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
EDF, France
SIKA CARBODUR® PROJECT REFERENCES
April 2016 13 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® LJUBLIANICA BRIDGE
April 2016 14 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® REAL MADRID F.C.
April 2016 15 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CFRP STRENGTHENING OF BEAMS USUAL ARRANGEMENT
A complete strengthening comprises the shear and flexural reinforcement of the member.
Carbon fiber laminates only work under tension. Hence, it´s necessary to determine the position of the tensile stresses along the element.
The CFRP laminates are displayed longitudinally along the concrete´s surface.
External CFRP stirrups are displayed at the beam´s ends. The wrapping scheme can be either complete (full wrapping) or partial (U-wrapping or lateral display).
Bending
Shear
April 2016 16 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CFRP STRENGTHENING OF BEAMS AS A SIMPLIFICATION:
April 2016 18 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
April 2016 19 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
COLUMN CONFINEMENT POISSON´S EFFECT
Due to the Poisson´s effect, the concrete is transversally expanded when compressed.
This expansion leads to the collapse of the column, as concrete has a very limited capacity for elongation.
Hence, if the transversal expansion is restricted, the final strength increases…
April 2016 20 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
COLUMN CONFINEMENT POISSON´S EFFECT
To avoid the lateral expansion, its necessary to ensure a confinement around the element, by using a rigid material with a high strength. This material must keep the geometry of the member when it tries to expand.
Gravel column?
And water
column?
In case of strictly compressive loads alone (extremely unusual), the confinement allows surprising solutions:
April 2016 21 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKAWRAP® FABRICS DRY APPLICATION
April 2016 22 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Sikadur®-330
Priming
Adhesive Saturant
SikaWrap®
SIKAWRAP® FABRICS DRY APPLICATION
April 2016 24 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKAWRAP® FABRICS WET APPLICATION
April 2016 25 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Sikadur®-330
Priming
SikaWrap® Saturant
Sikadur®-300
SIKAWRAP® FABRICS WET APPLICATION
TECNICAL REPORT 55, THIRD EDITION (2014) SOME DIFFERENCES WITH RESPECT TO OTHER EXISTING GUIDELINES
April 2016 27 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Reinforced Concrete Limits The effective stress for the reinforcing steel under service loads (characteristic combination) will remain below 80% of its yield point. 𝑓𝑦 ≤ 0.80 𝑓𝑦𝑘
FRP STRENGTHENING LIMITS TR55/EUROCODE2
Independently of any other mechanical limitation, the TR55 leads to certain restrictions before the design of the FRP:
SERVICEABILITY LIMITS
THE EXISTING MEMBER MUST EXHIBIT A MINIMUM STRENGTH
In the event that the FRP system is damaged, the structure will still be capable of resisting a reasonable level of load without collapse. The existing strength of the structure should be sufficient to resist a minimum level of load (frequent combination of service loads).
In the event that the FRP system is damaged, the structure will still be capable of resisting a reasonable level of load without collapse. The existing strength of the structure should be sufficient to resist a minimum level of load (quasi-permanent combination of service loads).
April 2016 28 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
FLEXURAL STRENGTHENING TR55/EUROCODE2 – SAFETY FACTORS
Unlike other existing FRP codes, the TR55 uses a complex combination of 3 safety factors for the design, taking into account: The kind of FRP material. The kind of application method.
The design parameters affected in the design of the FRP are: The ultimate admissible deformation. The ultimate design strength. The E-modulus of the FRP system.
April 2016 29 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
FLEXURAL STRENGTHENING TR55/EUROCODE2 – SAFETY FACTORS
EXAMPLE 1: CARBODUR S: ACI440: 170GPa TR55: 165GPa / (1.1 x 1.05)= 142 Gpa (84%) EXAMPLE 2: SIKAWRAP 230C (BASED ON DRY THICKNESS): ACI440: 225GPa TR55: 220GPa / (1.1 x 1.20)= 166 GPa (73%)
FLEXURAL STRENGTHENING
April 2016 31 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Ff
0,35%
The calculation follows the standard mechanical principles (forces equilibrium and compatibility of deformations in the section among the different materials), except for the following 2 issues: 1) The section to calculate will exhibit an existing deformation prior to the strengthening, which
must be considered for the design. This event may affect significantly the serviceability limits of the strengthened member.
2) The reduced FRP E-modulus will be taken into account (TR55 criteria)
FLEXURAL STRENGTHENING DESIGN OF THE FRP STRENGTHENING (1)
April 2016 32 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
The ultimate strength of the strengthened member will be defined by one of the following limitations: Concrete crushing under compression (0,35% deformation for European codes). FRP rupture (not expected for systems based on CFRP, but possible in case of using GFRP
laminates). Debonding of the FRP laminate from the substrate as a consequence of :
FLEXURAL STRENGTHENING DESIGN OF THE FRP STRENGTHENING (2)
FRP separation induced by the
presence of shear cracks
Debonding due to lap-shear forces along
the span.
Debonding due to an
insufficient anchorage
length.
April 2016 33 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
FLEXURAL STRENGTHENING DESIGN IN CASE OF NSM
FLEXURAL STRENGTHENING DEBONDING DUE TO LONGITUDINAL SHEAR STRESS ALONG THE SPAN – TR55
A B
τb
Nf,B Nf,A ΔNf
τsc
The TR55 follows the same principle as fib14; the longitudinal shear stress is evaluated between consecutive sections. The main differences are: a)The longitudinal shear strength of the concrete substrate is limited according to the location of the section:
𝝉𝒍𝒊𝒎 = 𝟒, 𝟓𝒇𝒄𝒕𝒌
𝟏,𝟓 (TR55, yield zone of the span)
𝝉𝒍𝒊𝒎 = 𝟎, 𝟖𝒇𝒄𝒕𝒌
𝟏,𝟓 (TR55, elastic region between anchorage zone and yield zone)
b)The TR55 includes an additional longitudinal stress 𝝉𝒔𝒄 corresponding to the positions of flexural cracks.
𝝉𝒔𝒄 = 𝟕, 𝟖 𝟏. 𝟏 −𝑴𝒚
𝑴𝑬𝒅𝒇𝒄𝒕𝒌 𝝉𝒔𝒄+𝝉𝒃 ≤ 𝝉𝒍𝒊𝒎
Original moment capacity
Steel yielding
2-Elastic region 3-Yield region 1-Anchorage
FLEXURAL STRENGTHENING DEBONDING IN THE ANCHORAGE ZONE
The evaluation of the end-anchorage comprises 3 steps: Step 1- Determination of the critical section from which the anchorage shall be provided Step 2- Determination of the maximum anchorage length and the maximum force that can be anchored. Step 3- In case the length available for the anchorage is inferior than the maximum, the maximum force that can be anchored must be calculated according to the existing length.
FLEXURAL STRENGTHENING STEP 1 – DETERMINATION OF THE CRITICAL SECTION Fib14 (simply supported)
Mcr - Cracking moment
Anchorage length
The critical section corresponds to the outermost flexural crack of the strengthened section (shift rule according to Eurocode must be considered).
ACI440(simply supported)
Anchorage length
The critical section is point along the span corresponding to the cracking moment of the strengthened section.
Mcr - Cracking moment
TR55 (simply supported)
Anchorage length
The critical section corresponds to the point where the CFRP is no longer required.
Mcr - Cracking moment
Original moment capacity
FLEXURAL STRENGTHENING STEP 2 – DETERMINATION MAXIMUM ANCHORAGE LENGTH AND MAXIMUM FORCE THAT CAN BE ANCHORED
The force that can be anchored increases with increasing anchorage length lt but there is a treshold anchorage length lt max above which no increase in the bond failure force is possible.
lt lt lt lt
ltmax ltmax ltmax ltmax
F=1 F=2 F=3 F=3
ACI 440.2R-08 TR55 FIB14
?
The maximum force that can be anchored is determined as:
𝑇𝑘,𝑚𝑎𝑥 = 0,5 𝑘𝑏𝑏𝑓√(𝐸𝑓𝑑𝑡𝑓𝑓𝑐𝑡𝑘) 𝑁𝑓𝑎,𝑚𝑎𝑥 = 0,576 𝑘𝑏𝑏𝑓√(𝐸𝑓𝑡𝑓𝑓𝑐𝑡𝑚) ? ~50% more !
The maximum anchorage length is:
𝑙𝑡,𝑚𝑎𝑥 = 0,7 𝐸𝑓𝑑𝑡𝑓
𝑓𝑐𝑡𝑘 𝑙𝑡,𝑚𝑎𝑥 =
𝐸𝑓𝑡𝑓
2 𝑓𝑐𝑡𝑚 𝑙𝑑𝑓 =
𝑛𝐸𝑓𝑡𝑓
𝑓´𝑐
FLEXURAL STRENGTHENING SUMMARY TR55 shows a complex design methodology: the effective CFRP strain is not significantly restricted, but many verifications concerning intermediate debonding or end anchorages are necessary. The debonding possibility may force to increase the bonding surface in contact with the concrete, leading to wider/larger FRP schemes than the initially necessary.
COLUMN CONFINEMENT
April 2016 43 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
If the lateral expansion is constrained by means of a rigid material, the concrete will be able to take additional axial loads. This can be represented graphically as follows:
Original concrete. Peak Stress corresponds to 0,2% deformation, ultimate strain 0,3%-0.35% (ACI/European codes).
Confined concrete. The enhanced peak stress remains at 0.2% deformation. The ductility is significantly increased
0,2% 0,3% - 0,35%
Axial deformation
Co
mp
ress
ive
Stre
ss
Heavily confined concrete. Performance at 0.2% deformation is enhanced. However, the concrete is still capable to assume additional load. Ultimate load is higher than peak load.
Hence, the performance of the confined concrete depends on the confinement force exerted by the CFRP jacket:
COLUMN CONFINEMENT PERFORMANCE OF THE FRP CONFINEMENT
April 2016 44 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
April 2016 46 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
For a square section, a parabolic arching action is assumed for the concrete core where the confining pressure is fully developed. Unlike a circular section, part of the cross-section remains unconfined.
SQUARE SECTIONS
For a circular section, the confining pressure affects the entire section. Due to this, the efficiency of the strengthening system is significantly high.
CIRCULAR SECTIONS
COLUMN CONFINEMENT INFLUENCE OF THE COLUMN´S GEOMETRY
April 2016 47 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
The rounding of the corners alters the parabolic arching effect, increasing the area corresponding to the confined core. This also reduces the risk of failure of the CFRP, as most of the tensions are located in the edges of the RC
ROUNDING OF CORNERS
Due to the arching effect, a significant part of the cross-section may remain unconfined. In case of long shapes, the area corresponding to the confined core may result very small (aspect ratio> 2:1)
RECTANGULAR SECTIONS
COLUMN CONFINEMENT INFLUENCE OF THE COLUMN´S GEOMETRY
April 2016 48 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
COLUMN CONFINEMENT BASIS OF THE CALCULATION
FIB14 TR55 ACI 440.2R-08
The confinement pressure is the main parameter to evaluate the resulting strengths of the confined column. The confinement pressure exerted by a circular column is calculated as: 𝑓𝑙 = 2 𝑡𝑓 𝜀𝑓,𝑟𝑢𝑝 𝐸𝑓/𝐷,
where D corresponds to the diameter of the column. However, the key parameter is the admissible deformation of the CFRP jacket under this conditions, 𝜀𝑓,𝑟𝑢𝑝, which is limited as:
𝜀𝑓,𝑟𝑢𝑝 = 0,47 𝜀𝑓𝑢 𝑒𝑥𝑡𝑒𝑟𝑖𝑜𝑟 𝑒𝑥𝑝𝑜𝑠𝑢𝑟𝑒
𝜀𝑓,𝑟𝑢𝑝 = 0,52 𝜀𝑓𝑢 𝑖𝑛𝑡𝑒𝑟𝑖𝑜𝑟 𝑒𝑥𝑝𝑜𝑠𝑢𝑟𝑒 𝜀𝑓,𝑟𝑢𝑝 = 0,40 𝜀𝑓𝑢 Undefined: “…proper values should be
justified by experimental evidence…”
TR55 and ACI440 lead to safe magnitudes.
However, the absence of clear limitations in the FIB14 guideline may guide to unsafe calculations !!
April 2016 52 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
COLUMN CONFINEMENT WRONG FRP ARRANGEMENTS.
SHEAR STRENGTHENING
April 2016 54 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Unlike the design of flexural strengthening, where standard mechanical criteria govern de calculations, the complexity of the shear mechanisms forced the development of design methods from experimental researches. Independently from the calculation procedure used, the shear strength of the member is determined as the sum of the strengths provided by the steel and CFRP separately (and concrete in ACI-based codes).
SHEAR STRENGTHENING INTRODUCTION
April 2016 55 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
However, certain criteria is common among the different design methods: The CFRP is dimensioning following similar procedures
than those used for the calculation of internal steel stirrups.
The CFRP can be displayed following 3 different
configurations: - Full wrapping, providing the best performance. - “U” wrapping of the beam. - Bonded on both sides of the beam. This scheme
provides the worst performance.
SHEAR STRENGTHENING CFRP CONFIGURATIONS
April 2016 56 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SHEAR STRENGTHENING CFRP CONFIGURATIONS
Additionally, 2 more FRP schemes are possible Shear strengthening with NSM profiles (included in
TR55). Due to the design approach, this alternative is not efficient in case of beams with small height.
Shear strengthening with CarboShear L links (Empa
report adapted to TR55 approach). Due to the TR55 limitations concerning the maximum spacing between consecutive CFRP profiles, this option may lead to oversized results.
OTHER SIKA FRP SOLUTIONS
April 2016 60 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Brack
et
Substrate
Temp.
gauge
CFRP plate
Heating device
Brack
et 0 - 100V
DC
Power supply
3x400V/16A
• Electric resistance (R) of CarboDur® plates
• Apply electric current (I)
• Heating power: P = R x I2
CARBOHEATER® PATENTED PRINCIPLE.
April 2016 62 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CARBOSHEAR® PATENTED PRINCIPLE.
April 2016 63 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CARBOSHEAR® PATENTED PRINCIPLE.
April 2016 65 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
1. Cut groove in concrete cover of internal reinforcement
concrete cover
internal steel
reinforcement
2. Fill with Sikadur®-30/330/300 adhesive
3. Place CarboDur® S plate / CarboDur® BC rod
NSM SYSTEMS SIKA NEAR SURFACE MOUNTED SYSTEMS
April 2016 66 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Not exposed to mechanical damage
Invisible strengthening
Confined from 3 sides, no surface delamination of concrete
Short end anchorage length
No buckling – suitable for compression zone and compressed members earthquake loaded frames with change of direction of flexure
NSM SYSTEMS MAIN ADVANTAGES
April 2016 67 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SikaWrap® FX-50C
Dry Carbon Fibre string
Encased in plastic sleeve
USES:
End anchorage of SikaWrap® fabrics
Flexible near surface reinforcement
SIKAWRAP FX-50C OVERVIEW
April 2016 68 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SikaWrap FX installed into beam
Spread in slits on beam surface
SikaWrap FX installed into top slab
Spread in slits on beam surface
SikaWrap FX installed in inner corner
Spread in slits on beam surface
SIKAWRAP FX-50C IMPROVED FABRIC ANCHORAGE
April 2016 69 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
CFRP Anchors
SIKAWRAP FX-50C IMPROVED FABRIC ANCHORAGE
April 2016 70 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKAWRAP FX-50C IMPROVED FABRIC ANCHORAGE: INSTALLATION
April 2016 71 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
FLEXIBLE NSM SIKAWRAP FX-50C
April 2016 72 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Avoid out-of-plane failure
Compatible to brick, stone, concrete Water vapour permeable
TRM SYSTEMS TEXTILE REINFORCED MORTAR
April 2016 73 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Water vapour permeable mortar, suitable for full-surface application on masonry walls in buildings
Uneven substrate (PCC mortar instead of epoxy mortar for levelling)
Similar E-modulus of mortar to substrate, similar stiffness, no delamination
Weak substrate (tamped concrete), where high strength of epoxy can not be used
Application on damp/wet substrate
Wet-spray application
TRM SYSTEMS MAIN ADVANTAGES
April 2016 74 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
-Can be installed even on weak or wet substrates -Fits on rough, curved or irregular surfaces -High water vapour permeability -Easy anchorage using SIKAWRAP ANCHOR C.
SIKA TRM main advantages
SIKAWRAP® 350G GRID INSTALLATION
April 2016 75 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Core drilling, block out, concrete surface
Steel reaction frames
Cut CarboDur® plate to length
Temporary support
Mount CarboStress® anchors
Place CarboStress® tendon,
Hydraulic jack
Prestress
Fill with Sikadur®-41 / 42
Remove hydraulic jack
Remove temporary support
Sikadur®-30 / 30 LP
CARBOSTRESS® SIKA POST-TENSIONED CFRP SYSTEM
April 2016 76 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Fix End
Live End
Negative
deviation
CARBOSTRESS® REACTION FRAMES ADAPTED TO THE PROJECT
FIRE SITUATION / ELEVATED TEMPERATURE
April 2016 79 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
0
20
40
60
80
100
120
1 2 3
Sikadur® 30 LP
Curing Temp.
Tg
ELEVATED TEMPERATURE GLASS TRANSITION TEMPERATURE
ACI 440: HIGH SERVICE TEMPERATURES:
…for a dry environment, it is generally recommended that the anticipated service temperature of an FRP system not exceed Tg-15ºC
April 2016 80 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Built 1902
Height 40m
Diameter 3.20m
ELEVATED SERVICE TEMPERATURE HIGH RISE INDUSTRIAL CHIMNEY, SWITZERLAND
April 2016 81 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
ELEVATED SERVICE TEMPERATURE INSTALLATION IN BRIDGE DECK (HOT ASPHALT)
April 2016 82 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
82
Sikafloor®-82 EpoCem® self – levelling, 4-7
mm
Bridge Deck
SikaTop® Armatec®-110 EpoCem® or
EpoCem®-Modul (full-surface primer)
Torched bitumen membrane / Hot –
asphalt (approx. 240°C)
Optional: Sikadur®-186 Epoxy-primer or
primer
Sikadur®-30 / Sikadur®-330 sanded with
fire-dried quartz sand
Sikadur®-30
CarboDur® CFRP plate
ELEVATED SERVICE TEMPERATURE INSTALLATION IN BRIDGE DECK (HOT ASPHALT)
April 2016 83 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
FIRE SITUATION INTRODUCTION
2 resistances are related to the fire scenario. Their limits and designation are strongly dependent of the local regulations in each country.
1-Reaction to fire is the measurement of how a material or system will contribute to the fire development and spread, as well as the emission of smoke/flaming droplets.
2-Fire resistance of the structural member: The load bearing capacity of the member can be assumed for a specific period of time (30 to 240 minutes usually).
According to their use, certain quantity and/or type of materials cannot be used for walls/floor/ceiling rendering. Concrete and steel do not contribute to the fire development, and do not generate smoke. Due to the polymer content of the CFRP and the adhesives, the reaction to fire of the strengthening system is moderate. However, under most of the circumstances, the global influence is negligible due to the limited surface covered by the laminates.
The fire resistance is expected to provide time to the building occupants for emergency evacuation before the structure collapses. Hence, the requested time to resist is commonly proportional to the quantity of people to evacuate and the distance to the exit.
April 2016 84 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
BUILDING´S USE DIS
TAN
CE
TO E
XIT
Detached House
Skyscraper
Building
Educational Administrative Commercial Hospital Residential
30´
240´
Requested fire resistance
April 2016 85 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
DECREASE OF CONCRETE STRENGTH IN CASE OF FIRE
April 2016 86 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
DECREASE OF STEEL STRENGTH IN CASE OF FIRE
PhD Thesis 2009 Ernst-Lucas Klamer, TU Eindhoven
Sika CarboDur / Sikadur-30
TEMPERATURE RESISTANCE SIKADUR 30
87 Design and protection of CFRP in case of fire – Only for internal use.
April 2016 88 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
No significant decrease in lap shear strength up to 80°C (Tg + 20°C)
Slight decrease at 100°C (Tg + 40°C) for normal strength concrete
Short term tests (15 min)
TEMPERATURE RESISTANCE SIKADUR® 30 ADHESIVE, LAP SHEAR TEST.
April 2016 89 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
No significant decrease in failure load up to 90°C (Tg + 30°C) for normal strength concrete
Short term test
TEMPERATURE RESISTANCE SIKADUR® 30 ADHESIVE, 3-POINT BENDING TEST.
April 2016 90 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
20.0
40.0
60.0
80.0
100.0
0 10 20 30 40 50 60 70 80
Time in minutes
Tem
peratu
re C
FRP-Concrete A
FRP-Concrete B
FRP-Insulation A
FRP-Insulation B
40mm
60mm
50mm Sikacrete-213F: 80°C after 60 minutes
SIKACRETE® 213 PROTECTION MORTAR 50MM SIKACRETE®-213F
0´ 30´ 60´ 90´ 120´
180´
240´
LOADS AND STRENGTHS DEVELOPMENT
Strength
Load
Strength development (unprotected member)
kNm
Strength development
(protected member and FRP)
91 Design and protection of CFRP in case of fire – Only for internal use.
NEW SIKA CARBODUR® SOFTWARE EXAMPLE: SHORT EXTERNAL PRESENTATION
April 2016 93 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
Unlike the initial design models, where drastic simplifications were assumed, the current guidelines are oriented to the real calculation of complex structural members. This involves in many cases the use of difficult procedures which cannot be performed manually or by means of a simple Excel sheet.
Due to this, the use of high-performance design software has become necessary.
DESIGN GUIDELINES CURRENT STATUS
April 2016 94 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES PROFESSIONAL Unlike simplistic excel sheets or calculation tools, the Sika CarboDur® software comprises high-performance calculation possibilities for real situations, for example:
Strengthening of full structural members according its loads distribution. The design is not based on a single section
Calculation of complex geometries both for reinforced or prestressed concrete members.
2D and 3D interaction diagrams for columns, allowing the calculation of elements exposed to axial + bending simultaneously
Full FRP range of solutions (bonded, NSM, postensioned CFRP) according to the local availability
April 2016 95 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES SAFE
All of the structural calculations strictly follow the latest International Guidelines and comprise the latest proven design procedures. No alternative or non-proven design methods are considered. Additionally, the Sika CarboDur® design software includes the necessary automatic measures, which ensure that the restrictions and logical parameters during the data entering and calculation procedure are fulfilled according to the selected FRP design guideline. If some condition is not met or exceeds any limitation, the software automatically informs the user about this fact and blocks the calculation process.
April 2016 96 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES USER FRIENDLY
The introduction of the data necessary for the calculation is written in a sequential manner. The user will not access the following stage until the necessary information is entered and all the intermediate conditions and verifications are fulfilled.
It includes a significant amount of static or dynamically generated graphics, which facilitates the user the understanding of the design process and the resulting strengthening scheme.
April 2016 97 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
The software includes all the necessary information to facilitate its use to the engineer:
>40 pages user guide. On-screen tooltips and help icons.
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES USER FRIENDLY
April 2016 98 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES NO MORE “BLACK BOXES”
The user manages and controls the whole process. Every assessment concerning the design of the FRP system can be done manually or automatically according to the user´s requirements.
The user can verify the intermediate results throughout the calculation process, enabling the verification of all the design parameters by means of the information displayed on the screen.
All the information concerning the design is finally shown in the calculation report, comprising the results and all the relevant data.
April 2016 99 New Sika CarboDur software based on TR55 and Eurocode 2 – Internal Use only
SIKA CARBODUR® SOFTWARE: KEY ADVANTAGES AUTOMATIC UPDATES
The software is automatically updated in the following cases:
Modifications or updates in the FRP design guidelines implemented in the software. Development of new FRP codes or guidelines. New design features. Development of new Sika FRP systems or modifications in the Sika FRP product range. Implementation of new languages or countries.
The downloading and installation of the updates is performed automatically as soon as the user is connected to the Internet and a new version of the software is available.