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MERIDIAN POLYMERS SY.NO. 169/PART2, MANHALLI VILLAGE, BIDAR TALUK AND DISTRICT, KARNATAKA FORM I Project No. 02182101 February 2018 M/s. Meridian Polymers Unit no.401, Newmark House, Patrikanagar, Near Maxcure Hospital, Hitech City, Hyderabad, Telangana – 500 081 Phone No: +91 93460 16354 Email: [email protected] STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B115117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad500 038. Phone: 04023748 555/23748616, Telefax: 04023748666 SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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Page 1: SY.NO. 169/PART MANHALLI VILLAGE, BIDAR …environmentclearance.nic.in/writereaddata/Online/TOR/12...MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE, BIDAR TALUK AND DISTRICT,

MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE,  BIDAR TALUK AND DISTRICT, KARNATAKA 

  

 

   

FORM I      

    

  

 

  

Project No. 0218‐21‐01 February  2018 

M/s. Meridian Polymers Unit no.401, Newmark House,  Patrikanagar,  Near Maxcure Hospital, Hitech City, Hyderabad, Telangana – 500 081  Phone No: +91 93460 16354 E‐mail: [email protected] 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block,  Aditya Enclave, Ameerpet,  Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666      

 

SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE 

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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MERIDIAN Polymers  

Form I        Page 1 

APPENDIX – I (See Paragraph – 6) 

FORM I I)  Basic Information S.No.  Item  Details 1  Name of the Project/s  Meridian Polymers 2  S. No in the Schedule   5 (f) – A category (Synthetic Organic Chemicals) 3  Proposed capacity/area/length/tonnage to 

be handled/command area/lease area/number of wells to be drilled 

Production Capacity:  1. Purified Carboxy methyl Cellulose (CMC) ‐ 2000 TPA Site Area: 3 acres  Capital Cost: Rs. 24.3 crores

4  New/Expansion/Modernization  New 5  Existing Capacity/Area etc.  Not Applicable 6  Category of Project i.e 'A' or 'B'  “A” 7  Does it attract the general condition? If yes, 

please specify NA 

8  Does it attract the Specific condition? If yes, please specify. 

No 

9  Location      Plot/Survey/Khasra No.  Sy. No. 169 /Part ‐2,   Village  Manhalli  Tehsil  Bidar   District  Bidar     State  Karnataka 

10  Nearest railway station/airport along with distance in km. 

Bangalore Railway station ‐ 27 km Bangalore airport ‐ 58 km 

11  Nearest Town, City, District Headquarters along with distance in kms. 

Bangalore Urban District Headquarters ‐  21 km 

12  Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given) 

Manhalli 

13  Name of the Applicant  Udoye Rau Sendol Managing Director 

14  Registered Address  Meridian Polymers Sy. No. 169/Part‐2, Manhalli village,  Bidar Taluk and District, Karnataka – 585 257.   

15  Address for Correspondence:     Name  Udoye Rau Sendol   Designation(Owner/Partner/CEO)  Managing Director   Address  Meridian Polymers 

Unit no.401, Newmark House,  Patrikanagar, Near Maxcure Hospital, Hitech City, Hyderabad. 

  Pin Code  500 081   E‐mail  [email protected]    Telephone Number  040‐29802967;  +91 93460 16354   Fax No.   

16  Details of alternative Sites examined, if any. Location of these sites should be shown on a 

Not Applicable 

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MERIDIAN Polymers  

Form I        Page 2 

topo sheet. 17  Interlinked Projects  Not applicable 18  Whether separate application of interlinked 

project has been submitted?  ‐NA‐ 

19  If yes, date of submission   ‐NA‐ 20  If no, reason    21  Whether the proposal involves 

approval/clearance under: if yes, details of the same and their status to be given.                (a) The Forest (Conservation) Act, 1980?           (b) The Wildlife (Protection) Act, 1972?             (c) The C.R.Z Notification, 1991? 

‐NA‐ 

22  Whether there is any Government Order/Policy relevant/relating to the site? 

 No 

23  Forest land involved (hectares)   No 24  Whether there is any location pending 

against the project and /or land in which the project is propose to be set up?                           (a) Name of the Court                                            (b) Case No                                                         (c) Orders/directions of the Court, if any and its relevance with the proposed project. 

 No 

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MERIDIAN Polymers  

Form I        Page 3 

(II)  Activity  1.  Construction,  operation  or  decommissioning  of  the  Project  involving  actions,  which  will  cause  physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate quantities /rates, 

wherever possible) with source of information data 1.1  Permanent or temporary change in 

land use, land cover or topography including increase in    intensity of land use (with respect to local     land use plan)   

NO  The proposal  is for a green field project. The total site area  of  3  acres  of  land  is  obtained  on  lease  from principle organization M/s. Cellulose Solutions Pvt. Ltd. Lease area is 3 acres Lease period: 25 years. (Lease agreement enclosed separately) 

1.2  Clearance  of  existing  land, vegetation and buildings? 

NO  The proposal  is for a green field project. The total site area  of  3  acres  of  land  is  obtained  on  lease  from principle organization M/s. Cellulose Solutions Pvt. Ltd. Lease area is 3 acres Lease period: 25 years. (Lease agreement enclosed separately) 

1.3  Creation of new land uses?  NO  Existing – industrial  

1.4  Pre‐construction investigations e.g. bore houses, soil testing? 

YES  Soil  test  done  and  soil  load  bearing  capacity established 

1.5  Construction works?      YES  Construction  activity  involves  creation  of  production block, Utilities, ZLD system. 

1.6  Demolition works?  NO   1.7  Temporary  sites  used  for 

construction  works  or  housing  of construction workers? 

NO  Construction  labor  from  local  villages  shall  be employed. 

1.8  Above  ground  buildings,  structures or  earthworks  including  linear structures, cut and fill or excavations 

YES  Storage  facilities  shall be  constructed.     No major  cut and fill or excavation is anticipated. 

1.9  Underground works including mining or     tunneling? 

NO  No underground works like mining and tunneling.  

1.10  Reclamation works?  NO   1.11  Dredging?   NO   1.12  Offshore structures?  NO   1.13  Production  and  manufacturing 

processes? YES  Enclosed in Annexure – I 

1.14  Facilities for storage of goods or materials? 

NO  Raw  materials  and  solvents  shall  be  stored  with  in factory premises. Materials  in bags and drums will be stored in flame proof ware houses.  

1.15  Facilities for treatment or disposal of solid waste or liquid effluents? 

YES  Effluents are treated in ZLD system. Solid waste is sent to TSDF or authorized recyclers.  Details  of    waste  treatment  facilities    presented  in Annexure II   

1.16  Facilities for long term housing of operational workers? 

NO  Operational workers stay in surrounding villages. 

1.17   New road, rail or sea traffic during construction or operation? 

YES  Construction materials shall be transported to the site.  The  traffic  density  of  the  existing  connecting  road  is 

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MERIDIAN Polymers  

Form I        Page 4 

negligible. 1.18   New  road,  rail,  air  waterborne  or 

other  transport  infrastructure including new or altered  routes  and stations, ports, airports etc? 

NO   

1.19   Closure  or  diversion  of  existing transport  routes  or  infrastructure leading  to  changes  in  traffic movements? 

NO   

1.20  New or diverted  transmission  lines opipelines? 

NO   

1.21  Impoundment, damming,  culverting, realignment or other changes to the hydrology      of  watercourses  or aquifers? 

NO   

1.22  Stream crossings?  NO  All  raw  materials,  solvents  and  waste  streams  are pumped through pipe lines above ground level.  

1.23  Abstraction  or  transfers  of  water form ground or surface waters? 

YES  Total water  required  shall be met  from ground water using bore‐ wells.   

Total water required shall be 185 KLD out of which 130 KLD  shall  be  drawn  from  bore well  and  the  balance shall be recycled water. 

1.24  Changes in water bodies or the land surface affecting drainage or run‐off?

NO   

1.25  Transport  of  personnel  or materials for  construction,  operation  or decommissioning? 

YES  The  construction material  shall  be  drawn  from  local sources  within  10  km.    There  is  no  transport  of personnel, as the construction workers shall be drawn from local villages. 

1.26  Long‐term dismantling or decommissioning or restoration works? 

NO   

1.27  Ongoing activity during decommissioning which could have an impact on the environment? 

NO   

1.28  Influx of people to an area in either temporarily or permanently? 

YES  The  proposed  project  shall  increase  the  employment potential. 

1.29  Introduction of alien species?  NO   1.30  Loss of native species or genetic 

diversity? NO  There are no major losses of tree/shrub species. 

1.31  Any other actions?  NO   

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MERIDIAN Polymers  

Form I        Page 5 

2.   Use  of Natural  resources  for  construction  or  operation  of  the  Project  (such  as  land, water, materials  or energy, especially any resources which are non‐renewable or in short supply): S.No.  Information/checklist 

confirmation Yes/No  Details thereof (with approximate quantities /rates, 

wherever possible) with source of information data 2.1  Land especially undeveloped or 

agricultural land (ha) YES  The proposal  is for a green field project. The total site area 

of  3  acres  of  land  is  obtained  on  lease  from  principle organization M/s. Cellulose Solutions Pvt. Ltd.  Lease area is 3 acres Lease period: 25 years 

2.2   Water (expected source & competing users) unit: KLD 

YES  Total water required shall be met  from ground water using bore‐ wells.   

Total water required shall be 185 KLD out of which 130 KLD shall  be  drawn  from  bore  well  and  the  balance  shall  be recycled water. (Water Balance Enclosed in Annexure III) 

2.3  Minerals (MT)  NA   2.4  Construction material – stone, 

aggregates, sand / soil (expected source – MT) 

YES  Shall be sourced from the local villages. 

2.5  Forests and timber (source – MT) 

NO   

2.6  Energy including electricity and fuels (source, competing users) Unit: fuel (T), energy (MW) 

YES  The required energy shall be drawn from BESCOM. Standby DG  sets  of  2  X  500  KVA  is  proposed.  It  is  proposed  to establish 1 X 6 TPH coal/Briquettes fired boiler to meet the steam requirement for process.  Coal consumption is 30 TPD. 

2.7  Any other natural resources (use appropriate standard units) 

NA   

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MERIDIAN Polymers  

Form I        Page 6 

3.   Use,  storage,  transport, handling or production of  substances       or materials, which  could be harmful  to human health or the environment or raise concerns about   actual or perceived risks to human health. S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 3.1  Use of substances or materials, which 

are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and  water supplies) 

YES  Hazardous chemicals shall be used for manufacturing of  CMC.  MSIHC  rules  shall  be  followed  during storage,  transportation  and  handling  of  raw materials. Hazardous  chemicals and  solvent  shall be stored and handled in closed systems. 

3.2  Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases). 

NO   

3.3  Affect the welfare of people e.g. by changing living conditions? 

YES  Shall  increase  the  employment  potential  for  locals and affect the living conditions for betterment. 

3.4  Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc., 

NO  No sensitive receptors are present  in the  immediate vicinity  of  the  site.  The  project  shall  not  have  any significant impact on vulnerable groups of people.  

3.5  Any other causes  NO    

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 4.1  Spoil, overburden or mine wastes  NO4.2  Municipal waste (domestic and or 

commercial        wastes) NO  Wastes  from  canteen,  other  commercial wastes  like 

paper, empty containers etc.    4.3  Hazardous wastes (as per Hazardous 

Waste  Management Rules) YES  Hazardous waste generation during construction shall 

be  limited  to waste  oils,  batteries  and  containers  of paints  etc.    The  quantity  of  hazardous  wastes generated  during  operation  contain  used  oil,  ETP sludge etc.   

4.4  Other industrial process wastes  YES  Enclosed at Annexure IV 4.5  Surplus product  NO   4.6  Sewage sludge or other sludge from 

effluent  treatment YES  Sludge  from Effluent treatment plant shall be sent to 

TSDF.  4.7  Construction or demolition wastes  NO  Construction  activities  involve  creation of production 

blocks, Utilities and ZLD system. 4.8  Redundant machinery or equipment  NO   4.9  Contaminated soils or other materials  NO  All pipe  lines  including pipe  lines of     waste  streams 

are above ground  level  to eliminate  the possibility of any  contamination  due  to  seepage  and  for  ease  of maintenance. 

4.10  Agricultural wastes  NO   4.11  Other solid wastes  YES   Enclosed at Annexure IV 

 

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MERIDIAN Polymers  

Form I        Page 7 

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 5.1  Emissions from combustion of fossil fuels 

from stationary or mobile sources YES  Coal  Shall  be  used  as  fuel.  Emissions  details  are 

enclosed in Annexure V5.2  Emissions from production processes  No  No  emissions will  generate  during manufacturing  of 

CMC 5.3  Emissions from materials handling 

including storage or transport NO  Material  transfer  takes  place  in  closed  pipeline 

systems using pumps with mechanical seals.5.4  Emissions from construction activities 

including plant and equipment YES  Dust  may  rise  during  transport  of  material  and 

construction  activity.    The  dust  emissions  shall  be mitigated by water spraying on  the  roads within  the premises.  

5.5  Dust or odors from handling of materials including construction materials, sewage and  waste 

NO  Domestic wastewater sent to ZLD system. 

5.6  Emissions from incineration of waste  NO   5.7  Emissions from burning of waste in open 

air  (e.g.  slash  materials,  construction debris) 

NO   

5.8  Emissions from any other sources  NO   

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MERIDIAN Polymers  

Form I        Page 8 

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No.  Information/Checklist confirmation Yes/No  Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data with source of information data 

6.1  From operation of equipment e.g. engines, ventilation plant, crushers 

YES  Material transport and construction equipment shall be source of noise, while transfer pumps, DG sets are the sources of noise during operation.   

6.2  From industrial or similar processes  YES   DG sets controlled by providing Acoustic Enclosures. 6.3  From construction or demolition  YES  Noise during construction shall be due to construction 

equipment and emergency DG sets.    6.4  From blasting or piling  NO   6.5  From construction or operational 

traffic NO  The  increased  traffic  shall  not  have  any  significant 

impact.  6.6  From lighting or cooling systems  NO   6.7  From any other sources  NO   

  7.Risks of contamination of land or water from releases of    pollutants into the ground or into sewers,   surface     waters, groundwater, coastal waters or the sea: S.No.  Information/Checklist confirmation Yes/No  Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 7.1  From handling, storage, use or 

spillage of hazardous materials NO  All the hazardous materials will be stored in MS drums, 

in  a  covered  shed  and  no  contamination  of  soil  is expected.  Same  philosophy  will  be  followed  for  the after expansion 

7.2  From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 

NO  Sludge from ETP shall be sent to TSDF. 

7.3  By deposition of pollutants emitted to air into the land or into water 

NO  Vents of reactors are connected to common scrubber  

7.4  From any other sources  NO   7.5  Is there a risk of long term build up 

of pollutants in environment from these     sources? 

NO  

 

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MERIDIAN Polymers  

Form I        Page 9 

8.Risk of  accidents during  construction or operation of  the Project, which  could  affect human health or  the environment 

S.No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate quantities/rates, wherever possible) with source of information data 

8.1  From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances 

YES  All  Inbuilt  Safety  precautions  will  be adopted  and  there  will  not  be  any damage  to  environment  or  human health  

8.2  From any other causes  NA   8.3  Could the project be affected by natural disasters 

causing environmental damage (e.g.     Floods, earthquakes, landslides, cloudburst etc)? 

NO   

 9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts  with  other existing or planned activities in the locality S. No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate 

quantities/rates, wherever possible) with source of information data 

9.1  Lead to development of supporting.   facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) •      housing development •      extractive industries •      supply industries •      other 

YES  The  project  shall  enhance  the  socio economic  status  of  the  area  by increasing  the  demand  for  housing, improving the employment.  

9.2  Lead to after‐use of the site, which could haven impact on the environment 

NO   

9.3  Set a precedent for later developments  NO   

9.4  Have cumulative effects due to proximity to other existing or planned projects with similar    effects 

NO  The  baseline  environmental  status  of the  surrounding  areas  is  within  the prescribed  limits as observed  from the Secondary data. 

 

           

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MERIDIAN Polymers  

Form I        Page 10 

(III)  Environmental Sensitivity S.No.  Areas  Name/ 

Identity Aerial  distance  (within  15  km.) Proposed project location boundary 

1   Areas  protected  under  international  conventions,  national  or  local  legislation  for  their  ecological,  landscape, cultural or other related value 

NA   

2  Areas  which  are  important  or  sensitive  for ecological  reasons  ‐  Wetlands,  watercourses  or other  water  bodies,  coastal  zone,  biospheres, mountains, forests 

YES  Tadpalli RF – W – 0.45 km Badgal RF – NW – 6.8 km Kalbemal RF – NE – 6.5 km Karanja Vagu – S – 4.6 km (flowing from NE to SW)  

3  Areas  used  by  protected,  important  or  sensitive  species  of  flora  or  fauna  for  breeding,  nesting, foraging, resting, over wintering, migration 

NA     

4   Inland, coastal, marine or underground waters  NO   5   State, National boundaries  YES  Telangana – Karnataka Inter State 

Boundary is at a distance of 4.8 km 6   Routes or facilities used by the public for access to 

recreation or other tourist, pilgrim areas NO   

7   Defense installations  NO   8   Densely populated or built‐up area  YES  Nearest  habitation  from  the  site  is 

Petmanhalli at a distance of 2.8 Km  in NE direction 

9   Areas  occupied  by  sensitive man‐made  land  uses  (hospitals,  schools,  places  of  worship,  community facilities) 

NA   

10  Areas  containing  important,  high  quality  or  scarce resources  (ground  water  resources,  surface resources,  forestry,  agriculture,  fisheries,  tourism, minerals) 

NO   

11  Areas  already  subjected  to  pollution  or  environmental  damage.  (those where  existing  legal environmental standards     are exceeded) 

NO   

12   Areas  susceptible  to  natural  hazard  which  could  cause  the  project  to  present  environmental problems  (earthquakes,  subsidence,  landslides, erosion,  flooding  or  extreme  or  adverse  climatic conditions) 

NO       

          

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MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE,  

BIDAR TALUK AND DISTRICT, KARNATAKA   

  

   

 ANNEXURES 

    

   

 

  

  

      

       

  

      

Project No. 0218‐21‐01 February  2018 

M/s. Meridian Polymers Unit no.401, Newmark House,  Patrikanagar,  Near Maxcure Hospital, Hitech City, Hyderabad, Telangana – 500 081  Phone No: +91 93460 16354 E‐mail: [email protected] 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block,  Aditya Enclave, Ameerpet,  Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666      

 

SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE 

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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Meridian Polymers Form I Annexures

            Page 1

Fig

A.1

Loc

atio

n M

ap o

f M /

s. M

erid

ian

Poly

mer

s.

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Meridian Polymers Form I Annexures

            Page 2

Fig A.2 Plant Layout of M/s. Meridian Polymers

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Meridian Polymers Form I Annexures

            Page 3

ANNEXURE - I

M/s. Meridian Polymers located at Sy. No. 169/Part-2, Manhalli Village, Bidar Taluk and

District, Karnataka proposed to establish 2000 TPA Purified Carboxy methyl Cellulose

(CMC). The proposed unit obtained 3 acres of land on lease from principle organization

M/s. Cellulose Solutions Pvt. Ltd., for a lease period of 25 years. Capital cost of proposed

unit is 24.3 crores towards production blocks, facility for utility proposed and ZLD system.

Process Description of Purified Carboxy Methyl Cellulose (CMC)

Carboxymethyl cellulose (CMC) is an Ether derivative of Cellulose & is manufactured

by Alkalisation & Etherification of Cellulose followed by Purification.

The origin of the basic Cellulose can be either Cotton linter pulp / wood pulp or

Hosiery cuttings. Cellulose is charged to the first reactor, the reactor is kept in rotation

& chilled mixer of Caustic soda lye & Ethyl Alcohol is sprayed on the fibers to

achieve uniform wetting of the cellulose fibers. During this operation the Brine from

the Chilling plant is circulated in the jacket of the reactor to maintain low

temperature in the reactor. The alkalization of cellulose is complete in about 2 hrs &

then Mixture of alcohol and Mono chloro acetic acid is added & the entire material is

transferred to the second reactor. After the first reactor is emptied another charge of

Cellulose is added & alkalization continues in the first reactor.

In the second reactor, hot water from the hot water generator is circulated in the jacket

to attain a temperature of 60-70 deg C in the reactor. At this temperature the

Etherification of cellulose takes place to yield Technical CMC & reaction is complete

in about 2 hrs time. The ethanol added in the first reactor is vaporized because of the

high temperature & this is vented out to ethanol recovery set up for recovery of ethanol.

The recovery system consists of 2 condensers, primary & secondary & the Ethyl

Alcohol vapors are condensed with a counter current flow of brine in the condenser

tubes. The recovered Alcohol is sent back to the storage tank to be used for the

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Meridian Polymers Form I Annexures

            Page 4

next alkalization reaction.

The Technical CMC thus produced is discharged & taken for further purification.

For producing Purified grades of CMC, the Technical CMC is charged into a reactor

along with Alcohol-water mixture (65-85%). The whole mixture is kept in suspension

with the agitator in the reactor for a period of 2 hrs.

At the end of the purification cycle, the slurry is sent to Centrifuge, for solid

liquid separation. The solids contain purified CMC & sent to drier for drying. The

Vacuum drier is connected to a Alcohol recovery system & all the Alcohol vapors

are collected & condensed to be used again. The liquid contains a mixture of Water,

ethanol & Slats. This is sent to a Solvent recovery system. (Distillation)

The dried Purified grade of CMC is pulverized in the pulverizer to the required particle

size & sent for screening. The oversize from the screening machine is sent back to

pulverizer & under size is packed in bags of 25 kgs each. The process flow diagram for

CMC is presented in Fig A.3 and mass balance is presented in Table A.1.

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Meridian Polymers Form I Annexures

            Page 5

Fig A.3 Process Flow Diagram of Purified Carboxy Methyl Cellulose (CMC)

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Meridian Polymers Form I Annexures

            Page 6

Table A-1 Mass Balance of Purified Carboxy Methyl Cellulose (CMC) Stage I: Alkalisation and Etherification Input Quantity

(Kg) Output Quantity

(Kg) Cotton Cellulose 580 Crude Cerboxy methyl cellulos

(CMC) 2665

Wood Cellulose 55 Caustic Lye (48%) 900 Ethyl Alcohol 580 Monochloro Acetic Acid 550 Total 2665 2665 Stage II: Purification Stage Input Quantity

(Kg) Output Quantity

(Kg) Crude CMC 2665 Purified CMC 1003 Ethyl Alcohol 8000 Sodium Chloride 362 Water 720 Ethyl Alcohol Recovered 8580 Total 10665 Total 10665

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Meridian Polymers Form I Annexures

            Page 7

ANNEXURE – II: Wastewater Treatment Facilities

The main sources of effluent generation from the proposed CMC manufacturing unit is

mainly from process washings, utility blow downs, RO/DM plant rejects and domestic

wastewater. The effluents generated sent to biological treatment plant and treated

effluent reused for cooling towers make-up. The quantity of effluents generated and

mode of treatment is presented in Table A-2.

Table A-2 Quantity of Effluent Generated and Mode of Treatment

Description Quantity (KLD)

Mode of Treatment

Washings 20 Sent to Stripper. Stripper condensate shall be disposed to cement industries for co-processing/TSDF. Stripper bottom is sent to MEE followed by AFTD. Condensate from MEE is sent to biological treatment plant followed by RO. RO rejects are sent to MEE and permeate is reused in cooling towers, boiler make-up and scrubbers.

RO/DM rejects 10 Boiler Blow downs 5 Cooling Tower Blow down 28 Domestic 4.5

Total 68

ANNEXURE – III: Water Balance

Water is required for washing, cooling tower makeup, steam generation and domestic

purposes. The required water shall be drawn from ground water sources in addition to

reuse of treated wastewater. The total water requirement is in the order of 220 KLD

consisting of 155 KLD fresh water and balance of 65 KLD is recycled water. Total water

balance is presented in Table A-3.

Table A-3 Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD)

Fresh Water Recycled Water Loss Effluent Process (Washings) 20 20 Boiler Feed 40 35 5 Cooling Towers 80 65 117 28 RO/DM Plant 10 10 Domestic 5 0.5 4.5 Gross Total 155 65 152.5 67.5 Total 220 220

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Meridian Polymers Form I Annexures

            Page 8

ANNEXURE – IV: Solid Waste

Total solid waste generated and mode of disposal is presented in Table A-4.

Table A-4 Total Solid Waste Generated and Mode of Disposal (Tentative) S.No Description Units Quantity Mode of Treatment/Disposal

1 ETP Sludge TPM 1.2 Sent to TSDF 2 Evaporation Salts TPD 3.7 Sent to TSDF 3 Used Filter and Filter Cloth TPA 1.5 Sent to Authorized Recyclers 4 Insulation Wool TPA 2 Sent to TSDF 5 E-Waste TPA 0.2 Sent to Authorized Agencies 6 Containers & liners No.s/year 2500 After Detoxification sent to

outside agencies 7 Used batteries No.s/Yr 8 Sent to Authorized Recyclers 8 Waste Oil KLPA 1.65 Sent to Authorized Recyclers

ANNEXURE – V: Stack Emissions Details

The sources of air pollution from the plant are proposed 1 x 6 TPH Coal/briquette fired boiler

and standby DG sets of 2 x 1500 kVA. The proposed air pollution control equipment for

boilers is Bag filters. DG sets shall be provided with stack heights based on the CPCB formula

for effective stack height.

Stack Emission Details S.

No

Stack Connected to Stack Ht (m)

Dia of stack at top(m)

Temp. of exhaust

gases (0C)

Exit Velocity (m/sec)

Pollutant Emission Rate (g/sec)

PM SO2 NOx 1 1 x 6 TPH

Coal/Briquette Fired Boiler

30 0.9 130 6.05 0.6 0.7 0.25

2 2 x 1500 kVA DG set

12 0.2 180 10 0.02 0.03 0.5

*DG sets will be used during load shut down.

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MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE,  BIDAR TALUK AND DISTRICT, KARNATAKA 

 

  

    

    

  

    

  

  

 

 

 

 

 

 

  

 

 

 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants   QCI: MoE&F OM, List A‐1, S.No.25.   (An ISO 9001:2008, ISO 14001:2004 &  OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]