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Vo l . 75(to ta l . 1 13)WINTER 2010
1,200TAKAMAZ DATA Vol.15DATA Vol.15
□New Year's Greetings □Product Lineup □ Introduction of Users □ Topics □ Introduction of Staff Members
□ Takamaz Emag Newsletter □NC Schooling Schedule □Products Making News
Our flagship product for 8-inch chuck machine series is the "XC-150". With new design and cost reduction, this machine achieved a space saving of 20%
floor space as compared to conventional machines.
Happy New Year. We, at TAKAMAZ, and with you, our dear customers, wouldlike to welcome this new year, 2010, with great enthusiasm.Last year in the midst of a recession the worsening of theprofitability in many companies is compounded with highunemployment and the decline in consumer spending. In theautomotive industry, which is one of Japan's leading industries,there is an increase in sales due to the effect of tax break forenvironment friendly cars in Japan and adopted by manycountries and consequently, the adjustments of parts inventory.There will be a short-term better sales performance but it willbe far below than the peak performance.However, Asian countries have already been helping oureconomy. This economic recovery in Asia is expected tobecome a leading force in the world for economic recovery inthe future. Even in this kind of economic condition, we, at TAKAMAZ,strive to better serve you, our customers, with your cooperationthrough "Business Proposal" enhancements comprising betterprocessing method, and machine cell configuration, throughimplementation of detailed maintenance and service, andcontinued focus on developing new products to meet yourdemand.
As announced last year, the "X-S700" and "XC-100" aremachines smaller in size and energy efficient as compared tostandard TAKAMAZ machines achieving a new product thatcontributes to increased productivity per unit area. TAKAMAZwill be glad to offer these machines when you considerinvestment in new facilities and equipment.TAKAMAZ is celebrating its 50-year anniversary this year. Iwould like to thank you for continuously patronizing TAKAMAZ
though just gratitude is not enough. A continues toprogress with you in the futureas TAKAMAZ focuses on thedevelopment and provision of a"Profitable Machine". TAKAMAZlooks forward to your supportand encouragement.Thank You.
01
Ta k a m a z D r e a m o f 2 0 1 0
Takamaz better serves customers through enhancedbusiness concept and machine design development.
G A S H O U ※
This is a word used to celebratethe new year in Japanese.It is also used in Japan's traditional "new year'sgreeting card" exchanges.
※
President
Ta k a m a z I n f o r m a t i o n Full Line Up
X-100Xseries
X-12 X-150
X-120
X-180 X-20 Hi server
X-200 SX-07
Full Line Up
1-spindle 1-turret
Shaft Cutting Machine
X-S700
Our accumulated productioncount is proof of reliability.This is a TAKAMAZ standardthat has evolved for single lathes.
8 inch
XC-100
6 inch
XC-150
8 inch
6 inch (8 inch 0pt.)
8 inch (10 inch 0pt.)
Main : 6 inch、Collet Sub : 5 inch、Collet
6 inch、Collet
8 inch 8 inch
Main : 8 inch(10 inch 0pt.)、Collet Sub : 6 inch、Collet
Main : Collet、(5 inch 0pt.) Sub : Collet
NEW
NEW
*
Display of Main Attachments
Number of turret stations
Horizontal linear type
Y-axis control
Spindle C-axis indexing
Power tool
Sub-spindle
Spindle indexing (electric/ mechanical)
Tailstock
Environmentally friendly design
1 Environmentally friendly products that include energy-saving features,compact design, oil-free structure, and so on.
On some pictures, there are special specifications.
=Chuck size
*
*
02
Ta k a m a z I n f o r m a t i o n Full Line Up
Model combining turning and automated functions that originally need to be integrated.The VSC series exercises high performance in loading large (max. 340 mm in cutting diameter) and heavy workpieces thanks to its high level of power, unparalleled stable accuracy, reliable operation and excellent operability.
Simultaneous double-side machining andsingle-process machining collected togetherwithin a single unit for completion processing.The functions of two units within the space of a single unit.
The world's smallest manualCNC precision lathe of its class.High-quality, low-cost unitnow available.
A futuristic slim design thatimproves on the inevitable.Incorporates an incrediblespace-saving design.
The CNC Linear Turret lathe that providesthorough solutions for all requirements.The best in its class for swiftrapid traverse !
TAKAMAZ EMAG deals with all EMAG products including the models shown below:Please feel free to contact us if you have any questions.
TAKAMAZ EMAG Co., Ltd.Tel : +81 (0)76-274-1409Fax: +81 (0)76-274-8530
Takamatsu Machinery Co., Ltd. is also selling the LEADWELL/FEELER products of the FAIR FRIEND ENTERPRISE Co.,LTD(Taiwan).Provide design and manufacture of loader, robot and jig. Please feel free to contact your nearest sales office with any questions.
Two-spindle and two-turret are able to cast off processing methods with ease.Compound machining available with short cycle time.
TURNseries
mini-TURN TOP-TURNIIUSL-300 USL-480
XW-150 XW-180
XWseries2-spindle 2-turret
1-spindle 1-slide
XYseriesXY-120Multi-turning
WAVEseries
J-WAVE
1-spindle 1-slide
Vertical spindle pick-up lathe.Turning and fully automated processes are possible on a single machine with a minimal footprint.The design of this series involves the uncompromising pursuit of high productivity, reliable high precision, and exceptionally stable processes, together with user-friendly operability.
15 in. chuck CNC Lathe Machine. Turret tool change time is 1.7 seconds. X-axis slide with speed of 15m/mm, and Z-axis with speed of 20m/mm are achieved. A symmetrically structured headstock is adopted. The thermal distortion as a result of cutting over a long period of time is prevented making it applicable to heavy cutting.
USLseries
®
XW-30
XW-80M
XY-1000 XY-2000
1-spindle 1-slide
XW-506
XW-40 XW-80
LTC-35CCNC PRECISION LATHE
QM-32SA+ -M2000Vertical Machining Center+TAKAMAZ roader system
XDseriesXD-5 XD-10iXD-8(t)2-spindle 1-slide
One spindle performs loadingwhile the other is machining.Production rates doubled withinthe same space !
Collet ×2 5 inch、Collet ×2 Collet、(6 inch、8 inch 0pt.) ×2
This ATC tool changer is capable of storing 24 tools and smoothly exchanging them at high speed in 1.9 seconds. The slideway achieves a fast-feed speed of 48m/min on both the X and Y axes, while achieving powerful machining due to the use of AC15/18.5kW spindle motor.
Horizontal linear type
Horizontal linear type
Horizontal linear type
4 inch、Collet ×25 inch、Collet ×2
3 inch、Collet 3 inch、Collet4 inch、Collet
6 inch ×2
8 inch ×2
3 inch(Air)、Collet ×2
8 inch ×26 inch ×2
Main : 6 inch、Collet Sub : 5 inch、Collet
#1・#2 spindle : 6 inch #1・#2 spindle : 8 inch
Ring cone : Collet Hydraulic : Collet、(5 inch 0pt.)
Type A : 6 inch Type B : 8 inch
0403
Ta k a m a z I n f o r m a t i o n Full Line Up
Model combining turning and automated functions that originally need to be integrated.The VSC series exercises high performance in loading large (max. 340 mm in cutting diameter) and heavy workpieces thanks to its high level of power, unparalleled stable accuracy, reliable operation and excellent operability.
Simultaneous double-side machining andsingle-process machining collected togetherwithin a single unit for completion processing.The functions of two units within the space of a single unit.
The world's smallest manualCNC precision lathe of its class.High-quality, low-cost unitnow available.
A futuristic slim design thatimproves on the inevitable.Incorporates an incrediblespace-saving design.
The CNC Linear Turret lathe that providesthorough solutions for all requirements.The best in its class for swiftrapid traverse !
TAKAMAZ EMAG deals with all EMAG products including the models shown below:Please feel free to contact us if you have any questions.
TAKAMAZ EMAG Co., Ltd.Tel : +81 (0)76-274-1409Fax: +81 (0)76-274-8530
Takamatsu Machinery Co., Ltd. is also selling the LEADWELL/FEELER products of the FAIR FRIEND ENTERPRISE Co.,LTD(Taiwan).Provide design and manufacture of loader, robot and jig. Please feel free to contact your nearest sales office with any questions.
Two-spindle and two-turret are able to cast off processing methods with ease.Compound machining available with short cycle time.
TURNseries
mini-TURN TOP-TURNIIUSL-300 USL-480
XW-150 XW-180
XWseries2-spindle 2-turret
1-spindle 1-slide
XYseriesXY-120Multi-turning
WAVEseries
J-WAVE
1-spindle 1-slide
Vertical spindle pick-up lathe.Turning and fully automated processes are possible on a single machine with a minimal footprint.The design of this series involves the uncompromising pursuit of high productivity, reliable high precision, and exceptionally stable processes, together with user-friendly operability.
15 in. chuck CNC Lathe Machine. Turret tool change time is 1.7 seconds. X-axis slide with speed of 15m/mm, and Z-axis with speed of 20m/mm are achieved. A symmetrically structured headstock is adopted. The thermal distortion as a result of cutting over a long period of time is prevented making it applicable to heavy cutting.
USLseries
®
XW-30
XW-80M
XY-1000 XY-2000
1-spindle 1-slide
XW-506
XW-40 XW-80
LTC-35CCNC PRECISION LATHE
QM-32SA+ -M2000Vertical Machining Center+TAKAMAZ roader system
XDseriesXD-5 XD-10iXD-8(t)2-spindle 1-slide
One spindle performs loadingwhile the other is machining.Production rates doubled withinthe same space !
Collet ×2 5 inch、Collet ×2 Collet、(6 inch、8 inch 0pt.) ×2
This ATC tool changer is capable of storing 24 tools and smoothly exchanging them at high speed in 1.9 seconds. The slideway achieves a fast-feed speed of 48m/min on both the X and Y axes, while achieving powerful machining due to the use of AC15/18.5kW spindle motor.
Horizontal linear type
Horizontal linear type
Horizontal linear type
4 inch、Collet ×25 inch、Collet ×2
3 inch、Collet 3 inch、Collet4 inch、Collet
6 inch ×2
8 inch ×2
3 inch(Air)、Collet ×2
8 inch ×26 inch ×2
Main : 6 inch、Collet Sub : 5 inch、Collet
#1・#2 spindle : 6 inch #1・#2 spindle : 8 inch
Ring cone : Collet Hydraulic : Collet、(5 inch 0pt.)
Type A : 6 inch Type B : 8 inch
0403
Ta k a m a z Us e r
TAKAMAZ supports world-class machine tool manufacturing
05
Tell us about your company from its foundationup to the present.We have a long history founded in 1920 by Joe Johnson andWilliam A. Seidemann. Prior to Johnson's idea for"interchangeable sockets," the socket wrenches used bymechanics were one-piece units. Professional automechanics quickly recognized the efficiency and flexibilitythat resulted from pairing many sockets with few handles.From the beginning, sales were generated by demonstratingthe benefits of the novel tool sets directly to the customers.New tools were added to the line, and a catalog waspublished in 1923. By 1925, 165 salesmen weredemonstrating and distributing Snap-On tools.
What are some characteristics of your company ?Snap-On, Incorporated is one of the largest and mostsuccessful manufacturers and marketers of hand tools,power tools, shop equipment, diagnostic equipment, collisionrepair equipment, and emissions/safety equipment in theUnited States. The company makes hand tools such aswrenches, sockets, pliers, ratchets, screwdrivers; power toolssuch as pneumatic (air) and corded (electric) drills, sanders,and polishers; and a hostof other items like wheelbalancing and alignmentequipment for cars, toolchests and cabinets forindustrial, automotive,and aerospace storageapplications, and engineand emission analyzing
equipment. Snap-On markets its entire range of productsthrough an extensive international network of subsidiaries,dealers, and representatives. The company considers itselfthe originator of the mobile van method of marketing handtools.
How are you using TAKAMAZ's products?We now have 33 TAKAMAZ Model XD-10i machines towhich we use to produce various size Sockets from a forgedblank. The TAKAMAZ Machines has allowed us to drasticallyincrease productivity and has significantly lowered our overallprocess costs including material and labor. We have foundthe factory installation automation components fromTAKAMAZ to be of superiorquality and reliability.Recently we have included adrilling and marking processto compliment the fullyautomated turning, resultingwith a completed part readyto ship. We intend to buymany more TAKAMAZmachines in the future and torecommend TAKAMAZ to ourfacilities World Wide.
Do you have any requests for TAKAMAZ ?Our future factory plans include TAKAMAZ automatedturning equipment to replace and automate current manuallyoperated process such as de-burring and polishing to namea few. The overall reliability of the equipment has given usthe confidence to venture into pursing TAKAMAZ Automationfor many shop manufacturing process which now requires agreat deal of labor involvement.
Interviewer: YUASA INTERNATIONAL INC.EXECUTIVE VICE PRESIDENT Mr.Christpher Burd
Thank you for your valuable comments.The global standard breakthrough of the activity of yourcompany is truly spectacular. Our company will strive to be apioneer in machine tools. We are looking forward to a long-term relationship with you in the future, thank you.
TAKAMATSU MACHINERY USA,INC. Yuichi Ohara
Snap-on Inc.Address: 7939 North Faulkner Rd.
Milwaukee WI, 53224T E L: 1-414-355-7445F A X: 1-414-355-0329Plant Manager:
Mr.Michael H. Opgenorth
Importer: YUASA International Inc.Plant Manager
Mr.Michael H. Opgenorth
To p i c s
Ta k a m a z S t a f f
06
Miyuki MaruguchiTECHNICAL SALES & CUTTING(26 years old, Blood Type A)
Favorite phrase: Gratitude and Compassion
I am on my fourth year since entering
TAKAMAZ, and on my third year since joining
the Technical Department.
Initially after joining this department, I did
study programming and operation of machines, which was completely different
from my work at the previous department. I was a little bit nervous. But now I
am quite familiar with this work environment and it is fun everyday.
NC schooling is my main responsibility. I instruct customers about machine
operation and programming. I have many chances in dealing with many
different customers, and it is a very good motivation for me. I still have many
shortcomings causing trouble to my superiors and seniors. But I am ambitious
and will continue to work and study hard. Thank you very much.
Dealing with Different Customers as Motivation
Yuichi OharaTAKAMATSU MACHINERY USA, INC.(47 years old, Blood Type B)
Favorite phrase: Haste makes waste
Thank you always for your help.
With the personnel change of April of last year, I
was transferred from Kanto Branch, where I had
been working for 23 years, to TAKAMATSU
MACHINERY USA (TMU). At Kanto Branch, I was helped a lot by dealers and
customers, and I truly would like to thank them.
Three months have passed since being appointed on this post at TMU. During the
preparation for my move to TMU, pandemic influenza outbreak caused me to cancel
my planned first visit to the USA. Eventually, I was able to visit USA but without any
preparation. Recently, I found my apartment and trying to manage my living in US.
About my work, there are many points that are still unfamiliar as a result of language
barrier. But with the help of the staff of TMU, I am able to visit dealers and end users.
Thank you.
Struggling in an Unfamiliar Work Environment inAmerica
Participated in Kanazawa UniversityManufacturing Business Research
On November 2nd of last year,
the first Kanazawa University
Manufacturing Business
Research and Technology
Exchange Fair was held at
the Kanazawa University
Natural Science Lecture
Building. This exchange
meeting is between students and technicians from leading Hokuriku companies
regarding technical studies and corporate contact information for students. This is
a valuable opportunity for exchange views between students and companies.
Businessman and Serviceman Skill UpgradeTraining Conference
As part of the integrated effort of the Japan Small Machine Tool
Manufacturers Association, skill workshop mainly for businessmen
and servicemen was held at each of the meeting halls in Tokyo,
Osaka and Nagoya. Takamaz branch employees attended each
location. Mr. Shinichi Tsuruta,
representative of Business Skills
Institute, gave instructions on
strengthening sales strategies
and presentation skills by
offering a course for specialized
training in business skills.
On October 14 ~ 17 of last
year, for four days,
Mechatronics Technology
Japan (MECT) 2009 was held at Port Messe Nagoya (Aichi
Prefecture). Amid concerns about the decline in the number
of visitors due to the global economic downturn, the number
of visitors for this year is 90,920 and almost similar to the
total number of visitors of previous exhibition making it a
vibrant fair. Many people visited our booth and the new
"XC-100" "X-S700" models are included on the total of 7
machines exhibited. Thank you for visiting our booth.
Metalex Thailand 2009 Exhibition
On November 19 ~ 22, for four days, Metalex 2009 was held in
Bangkok, Thailand, and TAKAMAZ also put a machine exhibition.
Although the total number of visitors was almost the same
number as last year, there
were many inquiries for new
machines, and finally the
total tally of inquiries are 5
times than last year.
Exhibition was certainly felt
as barometer of recent rapid
growth of Asian markets.
MECT2009 Exhibition
Prin
ted
on
Jan
ua
ry 20
10
TE
L 8
1-7
6-2
74
-14
03
FAX
81
-76
-27
4-8
53
0
Ta k a m a z E m a g Ne w s l e t t e r
P r o d u c t s M a k i n g Ne w s
■HEAD OFFICE & PLANT1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530
■EUROPE OFFICEINDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123
■CHINA OFFICE120 SHINXIN NORTH ROAD, XIAOSHAN ECONOMY AND TECHNOLOGY DEVELOPMENT AREA,HANGZHOU, ZHEJIANG PROVINCE, CHINA TEL +86-(0)571-8287-9709 FAX +86-(0)571-8286-5311
■CHICAGO HEAD OFFICE1320 LANDMEIER ROAD ELK GROVE VILLAGE ,IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599
■CINCINNATI OFFICE5233 MUHLHAUSER ROAD. WEST CHESTER TOWNSHIP, OH 45011 USA TEL +1-(0)513-870-9777 FAX +1-(0)513-870-0325
■THAILAND HEAD OFFICE888/17 MOO 19 BANGPLEE-DAMRU ROAD., BANGPLEEYAI, BANGPLEE, SAMUTPRAKARN 10540TEL +66-(0)2-382-5372 FAX +66-(0)2-382-5373
http://www.takamaz.co.jp/
TAKAMAZ MACHINERY EUROPE GmbH■EUROPEAN HEAD OFFICE
INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANYTEL +49-(0)2206-919-3960 FAX +49-(0)2206-865-123
Vol.7
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TAKAMAZ EMAG would like to introduce the VSC200/250/400 DUO. The DUO
model has overhead slide units that are mutually independent and can be
programmed. This model is characterized by two separate processing areas.
Therefore, the spindles can be used for the same or different cutting cycles.
In addition, TAKAMAZ EMAG has VSC TWIN, VSC TRIO where processing of
two to three workpieces at the same time is possible by using only one program.
At TAKAMAZ EMAG, we offer a wide variety of machines. If you have any
questions, please feel free to contact us.
【Contact】[email protected]
For a toy that needs power, it needs a battery orconnection to an outlet. The birth of "Eco Toy" thathas its own power generation feature has created abuzz. Developed by Russimco company of theUnited Kingdom, this "Ecotronic" is equipped withfeatures that better power toys without the batteries.By shaking a toy, or rotating a handle on the toy,power generation on the toy is possible. There area total of six types that has lights blinking, soundsringing, and stimulates curiosity of children. Theseare available for ages 1 year old~, 3 years old~, 6years old- and 8 years old and up providing a widerange of toys from toddlers. They come in variousforms such as ducks, mobile phones, and robotsthat are attractive for their high design quality. This toy can raise awareness of the environment while you enjoy playing it. There aremany grocery and toy stores that sell these. Don't you want to buy one?
Produces Its Own Power! The World's First"Eco-Toys". What is it?
NC schooling scheduleSchooling dates for January, February and March are
scheduled as follows. To apply, please contact our sales
division two weeks prior to the schooling date to attend.
The schooling dates for January are already full and
registration is closed.
( are for fundamental course, are company holidays*.)
*Depending on the department, the may be set other
than set holidays for productivity adjustment.
1 Januarysun mon tue wed thu fri sat
1 2
3 4 5 6 7 8 9
10 11 12 13 14 15 16
17 18 19 20 21 22 23
24/31 25 26 27 28 29 30
2 Februarysun mon tue wed thu fri sat
1 2 3 4 5 6
7 8 9 10 11 12 13
14 15 16 17 18 19 20
21/28 22 23 24 25 26 27
3 Marchsun mon tue wed thu fri sat
1 2 3 4 5 6
7 8 9 10 11 12 13
14 15 16 17 18 19 20
21 22 23 24 25 26 27
28 29 30 31
Left Picture shows Eco Robot Head (¥6,825,for 8 years old and up). By touching the wireon the head, voice of the robot can be heard. Right Picture shows Eco Rocket (¥5,880 for 3years and up). You can recharge this toy byturning its handle. Hear the countdown andrealistic roaring sound.
※Picture shows the VSC TRIO
Two Cutting Areas on One Independent Unit
【Contact】Exclusive Import AgentCAST JAPAN Co., Ltd.TEL +81-(0)3-5835-1943 http://ecotronic.jp/