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1 Tooling PRESS BRAKES

Tooling - LVD

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Page 1: Tooling - LVD

www.lvdgroup.com 1

Tooling PRESS BRAKES

Page 2: Tooling - LVD

MACHINES 350-2200 kN

Standard Punches

www.lvdgroup.com

159

12.75

9.9R2 R1

R2

R1R0.5

78˚

78˚ 78˚

10.8

20˚

Pmax 700 kN/m Pmax 400 kN/m Pmax 800 kN/m Pmax 400 kN/m

C10WC10

D10WD10

8R1

78˚

Pmax 400 kN/m

E10WE10

6R1

26˚

Pmax 400 kN/m

F10WF10

R10WR10

169

R1

6.8

20˚

Pmax 400 kN/m

P10.8WP10.8

P10.12WP10.12

6R1

26˚

Pmax 400 kN/m

J10WJ10

78˚

6R2

26~

14.2 10

R1.5

R2 R2

78˚ 78˚

6

R3R2

R1

78˚

6.8

214

10.8

20˚20˚

26˚

194

16R2

78˚

Pmax 800 kN/m Pmax 750 kN/m Pmax 1200 kN/m Pmax 600 kN/m

C15WC15

D15WD15

Pmax 500 kN/m

E15WE15

Pmax 500 kN/m

F15WF15

R15WR15

Pmax 400 kN/m

P15.8WP15.8

P15.12WP15.12

Pmax 500 kN/m

J15WJ15

MACHINES 2200Plus - 6400 kN

Page 3: Tooling - LVD

ClampingQUICK CLAMPING

CLASSIC CLAMPING

13

10

5

5

172

2

30

40

10

32

18

15

7.5

10

32

22

350-2200kN 2200Plus-4000kN

4000-12500kN

Adapters

3

30

G30

Machines 4000-12500kNG.W/LVD

L=150mm

L=150mm

GW/Universal

G.W/G.W

H=100mmH=200mmH=300mmH=400mm

L=150mm

G.W/G.W

H=100mm

L=150mm

DEFINING PUNCH HEIGHT

Machines 350 - 2200 kN 2200Plus - 6400 kN

ADAPTOR A B A B

no adaptor 159 92 194 116

100mm 259 160 294 184

200mm 359 228 394 252

300mm 459 296 494 320

400mm 559 364 594 388

B

A

G10W

E10W

A

B

Page 4: Tooling - LVD

HEMMING DIES

MULTI V-DIES

DiesSINGLE V-DIES

www.lvdgroup.com

8 12

90

128

130

130

90

T08.90 T12.90T08.130 T12.130

Pmax. 350 kN/m Pmax. 350 kN/m Pmax. 350 kN/m Pmax. 350 kN/m

T12.90

2060

2040

180

10 100

78˚

78˚78˚

78˚

10140

180

40

1512

2445

3380

78˚

78˚30

78˚

78˚78˚

78˚

130

40

1015

130

80 2712

16

70

24203

8 163

35 6.5

78˚ 78˚ 78˚

78˚

78˚

30˚

3412

312

70

15

1620

1224

90

5515

30˚

78˚78˚

78˚78˚

78˚

90

85 40 15 5

M70 M90 M13 M18

400-1700 kN 800-2200 kN 3000-4000 kN 5000-12500 kN

B

V

78˚30˚

B

90/1

30

B

V

60˚

90/1

30

90/1

30

V08.30 V24.78V30.60 V(mm) α(˚) B(mm) Pmax(kN/m)

6 30 16 200 8 30 18 220 10 30 25 300 12 30 32 380 16 30 40 380 20 30 40 380 24 30 45 550 30 30 70 600 40 30 75 600 50 30 95 780

30 60 40 500 40 60 55 660 50 60 70 1050 60 60 80 1350 80 60 102 1750100 60 120 1500120 60 145 1300

V(mm) α(˚) B(mm) Pmax(kN/m)

6 78 12 400 8 78 12 400 10 78 14 500 12 78 18 600 16 78 25 800 20 78 32 1000 24 78 32 1000 30 78 40 1100 40 78 50 1300 50 78 70 1500 60 78 70 1500 80 78 95 1500

ST-450N/mm2 ST-600N/mm2 min max min max

T08 0,6 1,5 0,8 1,2

T10 0,8 2 1 1,6

T12 1,2 2,5 1,2 2,0

Page 5: Tooling - LVD

STONE® Radius

STONE® radius assures accurate bend angles along the

entire bending length. LVD tooling is produced with a

progressive radius on both sides of the V-opening, allowing

the material to flow into the die more evenly and with less drag.

This unique design of the V-die reduces the friction between

the material and the die encountered when bending, by

creating a rolling condition as the material enters the die.

5

STONE TOOLING ALSO PROVIDES:• Reduced tool wear

• Tool interchangeability

• Reduced residue on stainless steel

• Improved material control

• Reduced tonnage requirements

• Symmetric bending

Normal Radius

STONE Radius

% slipping/rolling

% slipping/rolling

Bend angle

Bend angle

Progressive radius

Page 6: Tooling - LVD

ToolingCOMPLETE TOOLING SETS

SPECIAL TOOLING

APPLICATIONS

www.lvdgroup.com

25 30 35 40 45 50 100 100 125 508

250125 100504540353025

508

100

550 mm de secciones estándar

25

R 5-80Ø 10-160

Page 7: Tooling - LVD

T=450N/mm2 (C=1)P(kN/m)

Bending Chart Cadman®-B Bending SoftwareTOOL DATABASETools can be defined by a free shape

drawing or a drawing in DXF format. The tool

parameters and additional information can

be stored in a database for compositions

of stations.

AUTOMATIC TOOLING SET-UP ACCORDING TO THE PARTThe system automatically calculates the

minimum station quantity required to bend

the part and indicates the position to set up

tooling. The station gaps and punch horns

are automatically applied, if needed.

Compositions of stations

Tool parameters’ dialogue

7

V R B0,5 0,8 1 1,2 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 30

4 0,7 3,1 40 105

6 0,9 4,7 26 69 106 153

8 1,5 6,2 20 55 80 115 180

10 1,7 8 41 65 95 145 260

12 2 9,5 55 80 120 215 335

16 2,7 13 60 90 160 250 360 = optimal condition

20 3,4 16 75 130 200 290 520

24 3,9 19 106 166 240 426 666

30 5 24 140 190 340 540 770

35 6 27 170 300 460 660

40 7 31 150 260 400 580 1030

50 8,5 39 210 320 460 820 1280

55 9 43 300 420 750 1170

60 10 47 270 390 690 1070

70 11,7 54 330 590 920 1320

80 13,5 62 290 520 800 1160 1800

90 15 70 460 710 1030 1600

100 17 77 410 640 930 1440

120 20 93 540 770 1200

140 4 108 660 1030 1830

160 27 124 900 1600 2500

200 34 144 1280 2000 2880

240 40 185 1070 1670 2400

V R

B

S

S

C2,2

2,0

1,80

1,55

1,35

1,11

0,9

0,65

0,45

200 300 400 450 500 600 700 800 900 1000

P’=PxC

T (N/mm2)

Page 8: Tooling - LVD

www.lvdgroup.com

In other countries LVD products are distributed by agents. For full address details of your local subsidiary or agent, please visit our website: www.lvdgroup.com

02.2

015 P

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bra

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Sub

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HEADQUARTERSLVD Company nvNijverheidslaan 2

B-8560 GULLEGEM BELGIUM

Tel.: +32 56 43 05 11 Fax: +32 56 43 25 00

[email protected]

Strippit Inc.12975 Clarence Center Rd.

USA-AKRON NY 14001 UNITED STATES

Tel.: +1 716 542 4511 Fax: +1 716 542 5957 [email protected]

SUBSIDIARIESLVD BeNeLux nv Gullegem, Belgium

LVD do Brasil Ltda. Joinville, Brazil

LVD GmbH Lahr, Germany

LVD Italia s.r.l. Parma, Italy

LVD Korea Ltd. Inchon City, Korea

LVD Malaysia Sdn Bhd Shah Alam, Malaysia

LVD Norway AS Oslo, Norway

LVD Polska Sp. z.o.o. Kedzierzyn-Kozle, Poland

LVD Pullmax Ltd. Oxfordshire, United Kingdom

LVD-Pullmax AB Gothenburg, Sweden

LVD S2/S3 a.s. Tornala, Slovakia

LVD s.a. Raismes, France

LVD-Strippit India Pvt. Ltd. Bangalore, India

LVD-Strippit Shanghai Co. Ltd. Shanghai, China

LVD (Thailand) Ltd. Bangkok, Thailand

LVD Center P.T. Jakarta, Indonesia

JOINT VENTURESLVD-HD, Ltd.Huangshi City, Hubei Province, China