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BEAM DESIGN-PART 1

Topic 6-Beam Design

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Page 1: Topic 6-Beam Design

BEAM DESIGN-PART 1

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LESSON OUTCOMES

• Define and explain the need of beam sizing

• Define and calculate load distribution for analysis simply-supported beam

• Illustrate the SFD and BMD

• Design typical simply supported beam

• Illustrate beam detailing

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Contents:

• Beam sizing

• Simply-supported beam

• Distribution of slab weight to beam

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Introduction

• Reinforced concrete beam design consists primarily of producing member details which will adequately resist the ultimate bending moments, shear forces & torsional moments.

• Serviceability requirements must be considered to ensure that the member will behave satisfactorily under working loads.

• Both ultimate limit state (ULS) and serviceability limit state (SLS) has to be taken into consideration.

• Three (3) basic design stages: Preliminary analysis & member sizing; Detailed analysis & design of reinforcement; Serviceability calculations

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Steps in beam design 1. Determine design life 2. Determine preliminary size of beam 3. Determine nominal cover for durability, fire and bond

requirements 4. Calculate the effective depth, d 5. Estimate actions on beam 6. Analysis structure to obtain critical moments and

shear forces – SFD & BMD 7. Design of flexural reinforcement 8. Design shear reinforcement 9. Verify deflection 10. Verify cracking 11. Produce detailing

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Preliminary Analysis & Member Sizing

• The layout & size of members are usually controlled by architectural details & clearances for machinery and equipment.

• Role of engineer:

Check the beam sizes are adequate to carry the loading or;

Decide on sizes that are adequate

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Beam dimensions required are:

Cover to the reinforcement

Breadth (b)

Effective depth (d)

Overall depth (h)

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Nominal cover, c

• The concrete cover is necessary to provide:

safe transfer of bond forces

adequate durability (protect reinforcement against corrosion and damage)

fire resistance

• The value of Cmin is influenced by:

The exposure classification

Mix characteristics

Intended design life of the structure

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Spacer Blocks

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Determination of nominal cover

• Determined based on the: a) Durability requirement (EC2- 1-1)

b) Fire resistance requirement (EC2-1-2)

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Effective depth, d

d = distance from the compression face to the

center of the tension reinforcement.

d’ = distance from the compression face to the

center of the compression reinforcement.

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Design Load Calculation

• At ultimate limit state:

(for reinforcement design)

Design load, wEd = 1.35 gk + 1.5 qk

• At serviceability limit state:

Design load, wEd = 1.0 gk + 1.0 qk

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Actions/Loads acting on beam

• Permanent actions, gk (EC1 Table A1-A5) a) Self-weight of the beam

= density of concrete x bw x d

= 2500 kg/m3 x bw x d

b) Finishes/building services

c) Self-weight of brickwall

d) Loading from slab

e) Loading from secondary beams

• Variable actions, qk

= loads from slab

= can be obtained from EC1 (Table 6.1 & 6.2)

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Moment and Shear Analysis

• Compute and draw the shear force and bending moment diagram of the beam.

• The maximum values of the shear forces and bending moment will be used in the design calculation.

• There are two (2) types of beams:

i. Simply-supported beam

ii. Continuous beam

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Estimation of actions from slab

• Actions that applied on a beam may consists of: - beam self-weight

- dead & imposed loads from slabs

- actions from secondary beams

- other structural /non-structural members

supported by the beam

• The distribution of slab actions on beams depends on the slab dimension, supporting system & boundary condition.

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Estimation of actions from slab

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Estimation of actions from slab

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Estimation of actions from slab

Three (3) alternative methods:

1. Slab shear coefficient from Table 3.15 BS 8110

2. Yield line analysis

3. Table 6.3 Reinforced Concrete Designer Handbook by Reynold

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(i) Simply-supported beam

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(ii) Continuous Beam

• Consist of more than 1 span

• Usually in cast in-site structures

• Can be obtained from Table 3.5 (BS 8110)

Will be given in the

design appendix

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(ii) Continuous Beam

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Shear Force Diagram &

Bending Moment Diagram

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Main reinforcement design

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Design of Main Reinforcements

• Covered in previous topics

• Type of beam:

Rectangular beam √

Flanged beam (T – beam & L – beam) √

• Type of support:

i. Simply-supported √

ii. Continuous

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• Design of shear reinforcement

• Deflection check

• Cracking check

• Detailing

Already covered in previous topics

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EXAMPLE 1

DESIGN TYPICAL SIMPLY-SUPPORTED BEAM

A simply-supported beam has the following characteristics:-

Breath, b = 300 mm, Length = 6000 mm

Effective depth, d = 540 mm

fck = 30 N/mm2

fyk = 500 N/mm2

Given permanent load, gk = 60 kN/m, including self weight

Variable load, qk = 18 kN/m

Design the simply-supported beam. Provide the main

reinforcement and shear link. Draw the beam detailing.

Page 33: Topic 6-Beam Design

1. Ultimate Loading & Maximum Moment

Ultimate load, wu = (1.35 gk + 1.5 qk) kN/m

= (1.35 x 60 + 1.5 x 18)

= 108 kN/m

Hence, maximum design moment, M = wu L2/8

= 108 x 62/8

= 486 kNm

2. Bending Reinforcement

K = M/bd2fck = 486 x 106/300 x 5402 x30

=0.185 > Kbal =0.167

Therefore, compression reinforcement, A’s is required.

d’/d = 50/540 = 0.092 < 0.171 (Table 7.1),

therefore, fsc = 0.87fyk

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Compression steel, A’s = (K-Kbal)fckbd2

fsc(d-d’)

= (0.185 – 0.167) x 30 x 300 x 5402

0.87 x 500 x (540 – 50)

= 222 mm2

Hence, provide 2 H16 bars, A’s = 402 mm2

Tension steel, As = 0.167 fckbd2 + A’s

0.87fykzbal

*Refer Figure 7.5, Kbal = 0.167, la= z/d = 0.82

Thus, As = 0.167 x 30 x 300 x 5402 + 222

0.87 x 500 x (0.82 x 540)

= 2275 + 222 = 2497 mm2

Hence, provide 2 H32 bars and 2 H25 bars , area = 2592 mm2

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3. Check for minimum and maximum reinforcement area

As, min = 0.26 (fctm/fyk)bd > 0.0013bd

= 0.26 x (2.9/500) x 300 x 540 > 0.0013 (300 x 540)

= 244.3 > 210.6

= 244 mm2

As, max = 0.04Ac = 0.04 b x h

= 0.04 x 300 x 590 = 7080 mm2

Hence, As, min < As, prov < As, max

244 mm2 < 2592 mm2 < 7080 mm2 , OK !

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4. Shear Reinforcement

Ultimate load, wu = 108 kN/m

a) Check maximum shear at face of support

Maximum design shear = wu x effective span

2

= 108 kN/m x 6.0 m = 324 kN

2

Design shear at face of support, VEd = 324 – (108 x0.15)

= 308 kN

Crushing strength, VRd,max of diagonal strut, assuming θ = 22°, cot θ = 2.5

VRd,max = 0.124 bwd(1-fck/250) fck

= 0.124 x 300 x 540 (1-30/250) x 30 x 10-3

= 530 kN ( > VEd = 308 kN)

Therefore, angle θ = 22° and cot θ = 2.5 as assumed.

Variable Strut Inclination Method

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b) Shear links

At distance d from the face of support, VEd

= 308 – wu.d

= 308 – (108 x 0.54) = 250 kN

Asw = VEd = 250 x 103

s 0.78dfykcot θ 0.78 x 540 x 500 2.5

= 0.475

*Using Table A.4 in Appendix

Hence, provide 8 mm links at 200 mm centres, Asw/s = 0.503

c) Minimum links

Asw,min = 0.08fck0.5bw = 0.08 x 30 x 3000.5 = 0.26

s fyk 500

Hence, provide 8 mm links at 350 mm centres, Asw/s = 0.287

Shear resistance of minimum links:

Vmin = Asw x 0.78dfykcot θ = 0.287 x 0.78 x 540 x 500 x 2.5 x 10 -3

s

= 151 kN

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d) Extent of Shear links

Shear links are required at each end of the beam from the face of the support to the point where the design shear force is Vmin = 151 kN

From the face of support,

Distance, x = VEd - Vmin = 308 -151 = 1.45 m

wu 108

Therefore, the number of H8 links at 200 mm centres required at each end of the beam is :

1 + (x/s) = 1 + (1450/200) = 9

spaced over a distance of (9-1) 200 = 1600 mm.

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e) Additional longitudinal reinforcement

∆Ftd = 0.5VEdcot θ

= 0.5 x 308 x 2.5

= 385 kN

Additional longitudinal reinforcement,

As = ∆Ftd /0.87fyk

= 385 x 103 /(0.87 x 500)

= 885 mm2

Hence, provide 2H25 bars = 982 mm2

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5. Deflection

ρ = 100As,req/bd

= (100 x 2497)/ (300 x 540)

= 1.54%.

Refer Table 6.10 or Fig. 6.3, basic span-effective depth ratio =14

Modification for steel area provided:

(l/d)allowable = Modified ratio = 14 x (2592/2497) = 14.5

(l/d)actual = Span-effective depth ratio provided

= 6000/540 = 11.1 < (l/d)allowable , OK!

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6. Cracking (Table 6.7)

Limiting crack width, wmax = 0.3 mm

Steel stress, fs = fyk x Gk + 0.3Qk . 1

1.15 (1.35Gk+1.5Qk) δ

= (500/1.15) x (60 +(0.3x18) . 1

108

= 263 N/mm2

Maximum allowable bar spacing = 150 mm

Bar spacing,

s = [300 – 2(50) -2(8) – 32]/2

= 76 mm < 15mm, OK!

7. Draw Beam Detailing !

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EXERCISE 1

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8.0 m

20 kN/m

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1. Estimate Beam Size

Overall depth, h = L/13 = 8000/13 = 615 mm

Width, b = 0.4h = 0.4 x 615 = 246 mm

Hence, provide b x h = 250 x 650 mm

2. Cover, Cnom = Cmin + ∆Cdev

With regard to bond, Cmin,b = 20 mm

With regard to durability, C,dur = 15 mm (Refer to Table)

Cnom = Cmin, + ∆Cdev = 22 mm + 10 mm = 32mm, Hence use 35 mm

(Table 5.5 -Appendix) asd = a +10

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3. Loading Analysis

Beam self-weight = (0.25 x 0.65) x 25 = 4.06 kN/m Permanent load (excluding self-weight) = 20 kN/m Characteristic permanent action, gk = 24.06 kN/m Characteristic variable action, qk = 10 kN/m Design action, wd = 1.35 gk + 1.5qk

= (1.35 x 24.06 + 1.5 x 10) = 47.48 kN/m

Hence maximum shear force, V = wd L/2 = 190 kN L =8m

Hence, maximum design moment, M = wd L2/8

= 47.48 x 82/8 = 379.8 kNm

4. Main Reinforcement

Effective depth, d = h – Cnom – ølink –øbar = 587 mm d’ = Cnom + ølink + øbar/2 = 53 mm K = M/bd2fck = 379.8 x 106/250 x 5872 x 20 =0.22 > Kbal =0.167

Therefore, compression reinforcement, A’s is required. d’/d = 53/587 = 0.09 < 0.171 (Table 7.1), OR

therefore, fsc = 0.87fyk

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Calculate z

Page 49: Topic 6-Beam Design

Compression steel, As’ = (K-Kbal)fckbd2

fsc(d-d’)

= (0.22 – 0.167) x 20 x 250 x 5872

0.87 x 500 x (587 – 53)

As’ = 393 mm2

Hence, provide 2 H16 bars, A’s = 402 mm2

Tension steel, As = 0.167 fckbd2 + As’

0.87fykzbal

*Refer Figure 7.5, Kbal = 0.167, la= z/d = 0.82

Thus, As = 0.167 x 20 x 250 x 5872 + 393

0.87 x 500 x (0.82 x 587)

= 1374 + 393 = 1767 mm2

Hence, provide 6 H20 bars , area As = 1890 mm2

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5. Check for minimum and maximum reinforcement area

As, min = 0.26 (fctm/fyk)bd > 0.0013bd

= 0.26 x (2.2/500) x 250 x 587 > 0.0013 (250 x 587)

= 0.001bd < 0.0013bd

= 191 mm2

As, max = 0.04Ac = 0.04 b x h

= 0.04 x 250 x 650 = 6500 mm2

Hence, As, min < As, prov < As, max

191 mm2 < 1890 mm2 < 6500 mm2 , OK !

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6. Shear Reinforcement

Design shear force, VEd = 190 kN

Crushing strength, VRd,max of diagonal strut, assuming θ = 22°, cot

θ = 2.5

VRd,max = 0.124 bwd(1-fck/250) fck

= 0.124 x 250 x 587 (1-20/250) x 20 x 10-3

= 335 kN ( > VEd = 190 kN)

Therefore, angle θ = 22° and cot θ = 2.5 as assumed.

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b) Shear links

Asw = VEd = 190 x 103

s 0.78dfykcot θ 0.78 x 587 x 500 x 2.5

= 0.332

*Using Table A.4 in Appendix Hence, provide 8 mm links at 300 mm centres, Asw/s = 0.335

OR

Try H8 , Asw = 2 x П x (82/4) = 101 mm2

Spacing, s = 101/0.332 = 304 mm

Max spacing, smax = 0.75d = 0.75 x 587 = 440 mm

c) Minimum links

Asw,min = 0.08fck0.5bw = 0.08 x 200.5 x 250 = 0.179

s fyk 500

Try H8 , Asw = 2 x П x (82/4) = 101 mm2

Spacing, s = 101/0.179 = 564 mm

Max spacing, smax = 0.75d = 0.75 x 587 = 440 mm; s > smax, Hence, Use H8-425

Shear resistance of minimum links:

Vmin = Asw x 0.78dfykcot θ = (101/425) x 0.78 x 587 x 500 x 2.5 x 10 -3

s

= 136 kN

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190kN

136kN x = [(190 -136) / 47.48] = 1.14 m

x

x

136kN

190 kN

H8 – 300

1.14 m

H8 – 425

5.72 m

H8 – 300

1.14 m

Minimum links

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e) Additional longitudinal reinforcement

∆Ftd = 0.5VEdcot θ

= 0.5 x 190 x 2.5

= 237.5 kN

Additional longitudinal reinforcement,

As = ∆Ftd /0.87fyk

= 238 x 103 /(0.87 x 500)

= 547 mm2

Hence, provide 2H20 bars = 628 mm2

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7. Deflection

ρ = 100As,req/bd

= (100 x 1890)/ (250 x 587)

= 1.29%.

(l/d)actual = Span-effective depth ratio provided

= 8000/587 = 13.6 < (l/d)allowable , OK!

Texbook Section

6.2

Page 56: Topic 6-Beam Design

8. Cracking (Table 6.7)

Limiting crack width, wmax = 0.3 mm

Steel stress, fs = fyk x Gk + 0.3Qk . 1

1.15 (1.35Gk+1.5Qk) δ

= (500/1.15) x (24.06 +(0.3x10) . 1

47.48

= 248 N/mm2

Maximum allowable bar spacing = 150 mm

Bar spacing,

s = [250 – 2(35) -2(8) – 20]/2

= 72 mm < 150 mm, OK!

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9. Provide beam detailing

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EXERCISE 2 This figure shows part of the first floor plan of a reinforced concrete office building. During construction, slab and beam are cast together. The overall thickness of the slab is 125 mm and the dimensions of the beams are as given in the diagram. The finishes, ceiling and services form a characteristic permanent action of 1.5 kN/m2. The characteristic variable action is 3.0 kN/m2. Three metre high brickwall weighing 2.6 kN/m2 is placed over the entire span of all beams. The construction materials consist of Grade C25 concrete and grade 500 steel reinforcement. For durability consideration, a nominal cover of 30 mm is required. Based on the information provided, (a) Calculate the design action carried by beam 2/B-C, (b) Sketch the bending moment and shear force diagrams of beam 2/B-C, (c) design the beam for ultimate and serviceability limit state.

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