VOLKSWAGENCHAKAN PUNE PLANT

LOGO

CHAKAN PLANT , PUNE

INTRODUCTION

VOLKSWAGEN INDIA PVT. LTD. is a division of the VOLKSWAGEN GROUP INDIA founded in 2007. The group has invested 4000 crores for setting up the state of the art manufacturing facility in CHAKAN, PUNE.

ADDRESS OF PLANTVOLKSWAGEN INDIA PVT LTD. ,

PHASE 3, VILLAGE NIGOJE, KHARAB WADI, E1, MIDC, CHAKAN

DISTRICT PUNEMAHARASHTRAPINCODE: 410501

VISITED….

We reached to the plant at about 10:30 am. Then we go to the main building where we saw a demo car i.e. VOLKSWAGEN VENTO. Then we met with a person namely CHAITANYA HALBE who is the

ASSISTANT MANAGER of the plant . He guides us through the whole visit. He took us to the two areas of the plant.

FIRSTLY : BODY SHOPSECONDLY : ASSEMBLY HALL

VOLKSWAGEN VENTO

VOLKSWAGEN VENTO

VOLKSWAGEN POLOVOLKSWAGEN

POLO

AREA….

The CHAKAN PLANT covers most area. This plant covers an area of 527 acres. The total area is almost 2.3 million square metres. The plant was built in a record time of 17 months i.e. ONE YEAR FIVE MONTHS with an investment of 4000 crores.

PRODUCTION CAPACITY The plant has a production capacity of

producing 1,30,000 vehicles per year, which in capacity is maximised in the year 2o11 . The PUNE PLANT is the most modern plant of VOLKSWAGEN GROUP . The facility is the only production that covers entire process.

1 . Yearly : 1,30,000 vehicles from pune plant.

2 . Monthly : near about 10,500 vehicles. 3 . Per day :40 vehicles.

SHIFT AND EMPLOYEES Total no. of employees working in pune plant is

3700 . There are three types of emloyess i.e. direct, indirect, contracted employees.

DIRECT EMPLOYEES : These people works in office like office works.

INDIRECT EMPLOYEES : These people works in shopfloors.

CONTRACTED EMPLOYEES: These people are contracted people who works on contract basis.

These people works with great efficiency, skills & hard work to achieve the aims & objectives & to make increase in the production.

SHIFT OF EMPLOYEES MORNING SHIFT It starts from

6:30 am and ends up to 3:30 pm.

AFTERNOON SHIFT

It starts from 3:30 pm and ends up to 12:30 am.

BODY SHOP

BODY SHOP AREA… The body shop is the place where the cars is to be

manufactured by workers and robots & where the cars gets designed…

STREAM LINE : This process is also called GIVING IDENTITY TO CARS or GIVING A WING NUMBER TO CARS. After verifying numbers are written on the white sheet and it is sticked on car. After this process doors are taken out for few reasons.

COCKPIT ASSEMBLY : 250 CARS in one shift are the target for assembly the cockpit.

WOODEN FLOOR : It is made to resist pressure on employees, it takes a steady & quick work to check a car. Only 117 seconds is alloted for completing the task.

SPOT BUILDING : When there is more number of spots on the heads of cars, better is the rigidity & stability.

CUCA ROBOT….

Also buyers building. Roof of the car body is made by the melted copper wires. The robots have very bright camera , they fit angles & takes snaps to see & find any defects on the body…

Robots do LAZER BUILDING inside the car.

CUCA ROBOT….

MERITS & DEMERITS OF SPOT BUILDING…MERITS:-1. Water proof quality.2. Increase in rigidity.3. Speedy & safe, Rise &

promoting safe driving.DEMERITS:-1. If rubber gets hole, it cause

water leakage.2. Car starts to take rusk &

corogene.

ASSEMBLY HALL

It is a place where the car gets all its accessories fit inside like all types of ac’s , tyres, wind screens & petrol gadgets, breaks, hand breaks, stearings.

It is the most important hall in production plant of any automobiles.

Mainly focuses on:- 1. Quality 2. Durability 3. StabilityIt 4. Position

BODY ASSEMBLE

Models of Volkswagen Volkswagen Passat (2007-present) Volkswagen Jetta (2008-present) Volkswagen Polo (2009-present) Volkswagen Vento (2010-present) Volkswagen Touareg (2008-2013) Volkswagen New Beetle (2011-2013) Volkswagen Phaeton (2010-2013) The plant is also shared by SKODA AUTO

INDIA PVT LTD. for manufacturing the SKODA RAPID.

This plant especially for the production of VOLKSWAGEN POLO & VOLKSWAGEN VENTO.

BASIC FEATURES

Black, red metals is made or use outside the cars for body safety & inside air bags were there for safety purpose.

All the purpose of safety for the customers.

Better quality & rigidity.Car don’t have rusk &

corogene.

MARKET POSITIONSEXPORT:- Cars were also

exported to Nepal, Srilanka, Bangladesh, Thailand, Saudi Arabia, Dubai & many countries. Volkswagen occupies the SECOND highest cars selling position in worldwide.

Volkswagen occupy 20% market in the world & in India it occupies near about 2.5% of the market.

CHASSIS MARRIAGE It is mainly related to assembly

of cars engines into the body. This work is done by automatic machines & it takes hardly 1-2 minutes to assemble engine & accessories.

It takes only near about 117 seconds to complete the task of assembling the engine.

CHASSIS MARRIAGE

CHASSIS MARRIAGE VIEW…

MOTIVE & CAPACITY…

Motive :- Volkswagen motive is to be in JUST IN TIME & JUST IN SEQUENCE. Its aim is to occupy more than the market & to be on the top.

Capacity :- The capacity of producing cars firstly was :- 20 hours = 1 car, but continuous hard work leads to produce:- 1 hour = 20 cars

There are nearly 10 suppliers in INDIA. The supply near about 420 cars per day.

ENGINES….

TYRES…

They plant uses three types of tyres :-

J.K. TYRESAPPOLO TYRESMRF TYRESThese all are quality tyres which

provides comfort, quality, durability & avoid jerkings.

TYPES OF TYRES…

TYRES FITTING…

TYPES OF TYRES & FITTINGS…Basically J.K TYRES, APPOLO

TYRES & MRF TYRES were used & it takes hardly one minute to fit four tyres with the help of machine. Cars comes on the machine & then automatic robot machines fit the tyres.

INCLINE MEASUREMENT PROCESS

For manufacturing a car there is a very important process to make a metal finish line. 10 to 15 persons are engaged in finishing work..

FINISH WORK AREA…

There are two types of car structure STEERINGS are assembles.:-

Right hand side & Left hand side.

These cars are exported to 32 different countries.

CARS PAINTING….

It takes 5 hours to paint a single car.

There are two suppliers of paints or two types of paints used in volkswagen plant :-

1. ASIAN PAINTS2. NEROLAC PAINTS

CHECK POINT EIGHT LIGHT TUNNEL….

To find out the scratches on the car there are check point with 8 lights tunnel.

Two different types of lights are installed i.e. YELLOW & WHITE.

Yellow light is for night shift.White light is for day shift. It is used to identify the

scratches if remains after paints.

EIGHT LIGHTS TUNNEL…

EXPORT RESPONSE…

By exporting, Volkswagen get good response from other countries. Near about 50,000 cars export to Mexico. Its capacity to export beyond 50 countries. Last year it is about 20%-25%.

Volkswagen occupy second position in the world market…

MARKET STRATEGY & CUSTOMER CHOICE….

MARKET STRATEGY :-

1. Quality2. Technology 3. Presesition

CUSTOMER CHOICE:-

1. Price 2. Milage3.

Assesssories

FEEDBACK………….

Industrial Visit to VOLKSWAGEN PUNE PLANT was organised by DYPIMS for MBA 1st year students. The guiding staff i.e. MR. IFTEKHAR KHAN SIR & MR. AMITABH PATNAIK SIR was very supportive to all students. They treat all the students very well seems to be like family.

We are sure that this visit will help us in our future practical skills & life & will help to improve our skills & bring a positive change in our thinking & personality & practical behaviour…..

Thank you…MAAZ AHMAD KHAN

M.B.A 1ST yr.(B)ROLL NO.- 096