Upload
others
View
10
Download
0
Embed Size (px)
Citation preview
2015 联想有害物质管控研讨会讲义主办方:Lenovo 联想协办方:EMTEK 信测
信测全球服务网点 4008-838-258
深圳 (南山) / ShenzhenTEL : +86-755-26954280
宁波 / NingboTEL : +86-574-27907998
中山 / ZhongshanTEL : +86-760-88850702
南京 / NanjingTEL : +86-25-83608160
昆山 / KunshanTEL : +86-512-82691515
FAX : +86-755-26954282 FAX : +86-574-27721538 FAX : +86-760-88850703 FAX : +86-25-86509707 FAX : +86-512-82691516
深圳(光明)/ ShenzhenTEL : +86-755-36352111FAX:+86-755-36352113东莞 / DongguanTEL : +86-769-22807078FAX : +86-769-22807079
苏州 / SuzhouTEL : +86-512-80996798FAX : +86-512-65572680厦门 / XiamenTEL : +86-592-5799211FAX : +86-592-5799212
广州 / GuangzhouTEL : +86-20-28683969FAX : +86-20-28683972
惠州/ HuizhouTEL : +86-752-7831971FAX : +86-752-7831979
重庆 / ChongqingTEL : +86-23-68069418FAX : +86-23-68682410
南宁 / NanningTEL : +86- 771-4515175FAX : +86- 771-4897439
珠海 / ZhuhaiTEL : +86-756-2623100FAX : +86-756-2623099
内华达 / NevadaTEL : +1-702-832-2528FAX : +1-702-832-2529
WWW.EMTEK.COM.CN
联想有害物质管控要求
Lenovo Hazardous Substances Requirements
41A7731/41A7733
Henry Wen 温贺Lenovo RoHS+ Head, Global Environmental Affairs2015-6-30
2015 Lenovo Internal. All rights reserved.
WhatWhyHow
http://www.lenovo.com/global_procurement/us/en/Guidelines/Restrictions_and_Packaging.html
Comply with RoHS, REACH, 41A7731&33
Sign Lenovo Supplier Material Self-Declaration
Know 74 restricted substances in 41A7731
Realize GDX/FMD by this year2015 Lenovo Internal. All rights reserved. ‹#2›
第 1 页,共 66 页
联想有害物质管控要求
How many RoHS?
EU RoHS
‹#›
If meet RoHS, can we sell allaround the world?
2015 Lenovo Internal. All rights ‹#›reserved.
第 2 页,共 66 页
联想有害物质管控要求
And more
EU REACH
41A7731&41A7733
CEPA
TSCA
California 65
REACH inChina, Korea,
etc.
‹#›
Why to What
太地町(tǐng)
Mercury汞2015 Lenovo Internal. All rights reserved. ‹#›
第 3 页,共 66 页
联想有害物质管控要求
41A7731、41A7733
· Lenovo Environmental Affairs
RoHS+ Energy
EcoLabel PCC PCF PELM
2015 Lenovo Internal. All rights reserved.
41A7731、41A7733
1.0 Scope
‹#›
2.0 Requirements RoHS&REACH3.0 Notification Procedures4.0 References
2.1 Restricted Substances 2.2 Supplier Material Declarations 2.3 Marking of Hardware Plastic Parts 2.4 Additional Requirements for Batteries 2.5 Requirement for Decorative Metal Finishing 2.6 Requirements for Parts and Products Containing
Mercury 2.7 Requirements for Chemicals 2.8 Product Chemical Emissions 2.9 WEEE Marking 2.10 EPEAT Marking 2.11 Product Energy Requirements 2.12 Environmental Notification – Customer
Publications
2015 Lenovo Internal. All rights reserved. ‹#›
第 4 页,共 66 页
联想有害物质管控要求
What is Restricted Substance/Hazardous Substance?
持久性——PCB
生物蓄积性——DDT
毒性、致癌性——砷
基因诱变性——放射性物质
生殖系统毒性——邻苯
干扰内分泌——双酚 A
神经系统毒性——铅2015 Lenovo Internal. All rights reserved.
Table 1 Restricted Substances
‹#›
LeadMercuryCadmiumChrominumTinNickel
铅汞镉铬锡镍
ArsenicPhosphorusFluorineChlorineBromine
砷磷氟氯(18)溴(9)
BenzenePhthalates
苯(31)邻苯AsbestosRadioactiveSubstancesEthoxyethanolAcrylamideDMFBPR
石棉放射性物质乙氧基乙醇丙烯酰胺富马酸二甲脂BPR 物质
REACH Annex 14 REACH 附录 14
‹#›
第 5 页,共 66 页
联想有害物质管控要求
Metal
· Lead 铅
· Nickel 镍
2015 Lenovo Internal. All rights reserved.
Nonmetal
· Arsenic 砷
· Halogen 卤素
2015 Lenovo Internal. All rights reserved.
‹#›
‹#›
第 6 页,共 66 页
联想有害物质管控要求
Benzene
· Benzene and its homologues 苯及其同系物
· Phthalates 邻苯二甲酸酯
2015 Lenovo Internal. All rights reserved.
Miscellaneous
· Asbestos 石棉
· Acrylamide 丙烯酰胺
2015 Lenovo Internal. All rights reserved.
‹#›
‹#›
第 7 页,共 66 页
7/2/2015
Hazardous SubstancesRequirement of VoluntaryCertification
Wendy Zhang (张华芹)
Lenovo PCG DT ECP engineer2015.6.20
2015 Lenovo Internal. All rights reserved.
Contents
EPEAT/ULE
TUV GreenMark
TCO
CELP
Criteria -Life cycle phases
Manufacturing phase Use Phase End of Life Phase·
·
Socially responsiblemanufacturingEnvironmentalManagement System
·Climate·Ergonomics·Health, safety·Extended product life
·Reduced hazardouscontent and Chemicals·Design for recycling·Product take back
·Emissions
2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#›
1
7/2/2015
Voluntary Certification InstructionEPEAT (Electronic Products Environmental Assessment Tool )
- Invested by Environmental Protection Agency (IEEE 1680.1)-Scoring Mechanism (23 Mandatory+28 Voluntary)
Bronze levelBaseline requirements
Silver level
Baseline +50% of applicable optional criteria (14/28 optional)Gold level
Baseline +75% of applicable optional criteria (21/28 optional)ULE
- Independent third party certification to certify the claims of meeting the IEEE 1680.1TUV Greenmark
- Invested by TUV Rheinland- The latest version is v2013
TCO- International Third Party sustainability certification for IT- The latest version for AIO is TCO Certified AIO 2.0,
will be upgraded into 3.0 after 2015.11CELP (China Environmental Label Product)
- HJ 2536-2014
2015 Lenovo Internal. All rights reserved.
Hazardous Substances Requirement Comparison
‹#›
Cat Substances EPEAT&ULE(IEEE1680.1) TUV Greenmark TCO AIO CELP
LegalRoHSSVHC
EU RoHS EU RoHS≤0.1%
EU RoHS China RoHS
Cadmium ≤50 ppm
Heavy Metal/Metal
Mercury
Lead
≤3.0 mg mercury perlamp;≤0.01% mercury perlamp≤50 ppm (note1)
mercury free in mercury free in ≤3.0 mgbackground background mercury perlighting systems lighting systems lamp
hexavalentchromiumBerryliumSb2O3
≤500 ppm
≤ 0.1%≤ 0.1%
Note1,The VDU, including housing, batteries, cables, adapters and other peripheral equipment used to generate an image, shallnot contain lead greater than 50 ppm by weight per listed part unless it can be shown that the lead is present above thisthreshold due to the use of recycled content.
2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#›
2
7/2/2015
Hazardous Substances Requirement Comparison
Cat Substances EPEAT&ULE(IEEE1680.1) TUV Greenmark TCO AIO CELP
FlameRetardants
FlameRetardants
flame retardants≤0.1% by weightfor Plastic parts>25 g (note2)
only the approved flameretardants can be used (note3) ;no F, Cl or Br contained inflame retardants for plastic part>25g
no HBCDD forPCB ;
HBCDD
PVC Eliminate PVC inparts >25 (note5)
no HBCDD no HBCDD forPlastic parts>25 g
Halogen Halogen Cl, F, Br ≤1000 mg/kg no F, Cl or Br contained in(note4) polymer for plastic part >25g
Note2,Flame retardants under European Council Directive 67/548/EEC.Note3, All the approved flame retardants can be find at Greenscreen (www.greenscreenchemicals.org).Printed wiring boardlaminates, electronic components and all kinds of cable insulation are exempted;Note4, Following parts are exempt from halogen requirement: PCB, electronic components and all kinds of cable insulation;( still a pending criteria and please contact project ECP to double confirm the status)Note5, All covered products. Cables and interconnect parts are exempt. Examples of interconnect parts are plugs and sockets.
2015 Lenovo Internal. All rights reserved.
Hazardous Substances Requirement Comparison
‹#›
Cat
Plasticizer
Substances
Phthalates
SCCP
EPEAT&ULE(IEEE1680.1)
≤0.1%
TUV Greenmark≤0.1% (DEHP, DBP,BBP, DINP, DIDP,DNOP + SVHC-Phthalates)≤0.1%
TCO AIOno F, Cl or Brcontained inphthalates forplastic part >25g
CELP
no F, Cl or Br containedin phthalates for plasticpart >25gno SCCP/MCCP forPlastic parts >25 g
Battery EU Battery Law follow HJ 2534-2013Benzo[a]pyrene≤20mg/k
OthersPAH ZEK 01.4-08 g;
≤200mg/kg in the sumof 16 PAHs (note 6)
NP/OP +NPEO/NPEO(Nonylphenol/Octylp 1000mg/kg
henol + Ethoxylates)TBT: 0.1 mg/kg
Organotin Compounds MBT, DBT, DOT: 1mg/kg
Note6,涉及到的部件有:产品外壳,键盘及各类按键,鼠标外壳,触摸板以及外接电源线2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#›
3
7/2/2015
Related Website
EPEAT http://www.epeat.net/
CELP http://www.sepacec.com/Ixhjbz/
TCO http://tcodevelopment.com
2015 Lenovo Internal. All rights reserved.
Q&A
2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#7›
‹#›
4
7/2/2015
TUV GREENMARK
2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#›
5
7/2/2015
TUV GREENMARK
2015 Lenovo Internal. All rights reserved.
2011 LENOVO CONFIDENTIAL. ALL RIGHTS RESERVED.
‹#›
6
FMD and GDX
FMD and GDXAustin
2015/6/24
June 30th
2015 Lenovo Internal. All rights reserved.
Contents
2015 Lenovo Internal. All rights reserved.
Background
FMD
GDX Guideline
Frequent Met Problems
@twitterhandle
‹#›
第 15 页,共 66 页
FMD and GDX
Background
· Various Environmental Laws/Directives
RoHS , PoHS , REACH , POPs , CP65 , TSCA…
· Hundreds controlled substances
RoHS : 10, REACH SVHC : 163 , REACH XVII : 63CP65 : Hundreds…
· Laws/Directives/HS Continuous update
RoHS Updated on June 4th, REACH updatedeach half year, CP65 updated each year…
2015/6/24
2015 Lenovo Internal. All rights reserved.
FMD
FMD: Full Material Declaration
‹#›
DataCollection
FMD,MSDS,DoC,Test Reports
2015 Lenovo Internal. All rights reserved.
DataValidation
Complete, Accuracy
DataSubmission
By GDX
‹#›
第 16 页,共 66 页
Material Name Material Weight Substance Name CAS # Substance Weight
CG-Glass 93092.0 mgSilicon dioxide 7631-86-9 56786.12 mgAluminium oxide 1344-28-1 12101.96 mgDisodium oxide 1313-59-3 11171.04 mgMagnesium oxide 1309-48-4 6516.44 mgDipotassium oxide 12136-45-7 5585.52 mgOther proprietary 930.92 mg
CG-INK1 120.2 mgFormaldehyde, polymer with 2-
(chloromethyl)oxirane and 2-methylphenol29690-82-2 18.03 mg
Calcium carbonate 471-34-1 8.414 mgHexamethyldisiloxane 107-46-0 0.8414 mgSilicon dioxide 7631-86-9 2.404 mg2-Butoxyethanol 111-76-2 27.646 mg
Coloring material proprietary 48.08 mg
Other proprietary 14.7846 mg
FMD and GDX
FMD-Data CollectionFMD Example(Foundation : BOM, Spec, Drawing):
MSDS: Material Safety Data Sheet, a kind of data source of FMD.DoC: Declaration of Compliance (Lenovo Format)Test Reports: As an assistant confirmation, especially for RoHS.
2015/6/24
2015 Lenovo Internal. All rights reserved.
FMD-Data Validation
Data Complete: Data Accuracy:
‹#›
1.
2.
3.
Mapping with BOM, make sure all theparts are declared.Accordance with Parts SPEC/drawing,assure the materials completeTo assure the substances complete,
1.
2.3.
Considering the chemical reaction duringyour mfg processCare about the FG material composition .Put much attention to the Proprietarysubstances.
operator experience is very importantand MSDS can be as a reference.
Take the MSDS, Test sports and personal experience as referencefor the primary hazardous substances control.
2015 Lenovo Internal. All rights reserved. ‹#›
第 17 页,共 66 页
FMD and GDX
附件:
FMD-Data SubmissionGDX: Green Data Exchange, developed by Q Point Company. Charged for Lenovo and free forsuppliers.
2015/6/24
Operate and submit online Support DoC submission
Massive Database
Support Data sharing
2015 Lenovo Internal. All rights reserved.
GDX Support Full Material Declaration
Support Data import/export
‹#›
GDX Guideline
Attached the GDX guideline in Chinese here.
GDX Guidelinein Chinese
2015 Lenovo Internal. All rights reserved.
FMD Importsample
GDX FamilySeries
‹#›
第 18 页,共 66 页
FMD and GDX
Frequent Met ProblemsProblem1. Failed to import the FMD excel.Note:a. The excel version should be 1997-2003. And the all cell should be with text format.b. No Chinese characters in the document name and excel content.
2. FMD excel import successfully, but not be listed on the web correctly.Note:Need to click the “Import” on the right upper of “Material Declaration” page before uploading theFMD file.
2015/6/24
2015 Lenovo Internal. All rights reserved.
3. Weight check fail-Material weight do not match with all substances weight.a. Calculation error.b. Same substance name in one material.
4. Weight check fail-Part weight do not match with all Materials weight.a. Calculation error.b. Same material name in one part.c. More accurate data in FMD than part weight.d. Part weight is very accurate to 8 digits after decimal point.
2015 Lenovo Internal. All rights reserved.
‹#›
‹#›
第 19 页,共 66 页
FMD and GDX
Frequent Met Problems5. Invalid CASa. Input incorrect CAS Number, need to double check with manufacturers or do the primary
confirmation on link: http://www.chemnet.com/cas/b. Correct CAS but can’t be recognized GDX. Q Point Company needs to update the database.(Send
the request to Q point customer service and add Lenovo focal point to the loop.)
6. Exemptions missingDon’t forget to select exemptions on both RoHS Compliance section and MaterialDeclaration section if there is.
2015/6/24
2015 Lenovo Internal. All rights reserved.
Frequent Met Problems7. Failed to publish data due to restricted substances exceeding the threshold.a. Check the RoHS test reports and MSDS to confirm whether the data is correct.b. Confirm if there can be exemptions applied.
2015 Lenovo Internal. All rights reserved.
‹#›
‹#›
第 20 页,共 66 页
FMD and GDX
Frequent Met Problems8. Issue of cas number 65997-18-4It’s a kind of Lead compounds/mixture, but can be exempted most often.
2015/6/24
Cas number : 65997-18-4 Product name: Lead bisilicateSynonyms: Frits, chemicals; dioxosilane; oxolead
Molecular Structure:
2015 Lenovo Internal. All rights reserved.
Molecular Formula: H4O5PbSi2
‹#›
Frequent Met Problems9. Completed data can’t be found by customers.Did not share with customer successfully or did not publish it.Not published:
Published
2015 Lenovo Internal. All rights reserved. ‹#›
第 21 页,共 66 页
FMD and GDX
Frequent Met Problems10. DoC Rejected by Focal Point of Lenovo.Need the DoC in pdf format with manual signature and stamping of manufacturers.
2015/6/24
2015 Lenovo Internal. All rights reserved. ‹#›
第 22 页,共 66 页