Wps Pqr Rev1

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ASME :

ASME

WPS - PQR - WPQ Based on ASME Code Section IX

:

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ASME :

. . 001 . . . . . . WTO . . ... . ) (Welding Procedure Specification WPS ) (Procedure Qualification Record PQR WPQ Welder Performance Qualification. ASME Sec. IX 1.1AWS D . . . 58765242190 kkhodaparasti@yahoo .com . 6831

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ASME :

)( WPS

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ASME :

. . WPS . WPS WPS WPS PQR . ) test plate test coupon ( . ) (specimen . . WPS WPS . WPS . . . Welder Performance Qualification WPQ . . WPQ WQR Welder Qualification Record . :)ASME Sec.IX (Boiler and Pressure Vessel Code )ASME B31.1(Power Piping )ASME B31.3 (Process Piping )AWS D1.1 (Structural Welding Code-Steel )API 650 (Welded Steel Tanks for Oil Storage )API 1104 (Welding of Pipelines and Related Facilities )EN 288 (Specification and Approval of Procedures for Welding Metallic Materials

PQR ,WPS WPQ . )( . . . . )CEN ( 4991 927 EN . EN 927 . ) ISO ( 927 EN 4383 ISO 5002 . ) EWF ( 927 EN

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ASME :

4383 ISO EN . 927 EN 0784 BS . 4383 EN 729/ISO . 1009 ISO . WPS . ASME " WPS ". WPS . . . WPS . WPS

WPS 1 4 . . .

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ASME :

1- WPS 1.1AWS D

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ASME :

2- WPS 4011 API

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ASME :

3- WPS 2-882 EN

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ASME :

4- WPS ASME Sec.IX

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ASME :

WPS 4 . WPS. 284- QW . ASME Section IX QW QB QW Article ) Q Qualification ( :.QW-100 General introduction to testing requirements etc .QW-200 Procedure qualification details .QW-300 Performance qualifications (welder approvals) details QW-400 Welding data .This is the biggest section of the code and covers data for both procedure and :performance qualification.It includes -Material and consumable data -Approval range for thickness, diameter, joint .-Configuration and welding positions .-Definitions used in code )QW-500 Standard Welding Procedure Specifications (SWPSs ) QW-200.1(d ASME Section IX B WPS

WPS ASME Sec.IX

) Nonmandatory Appendix B ( SMAW, SAW, GMAW GTAW . ) SAW ( ) GTAW SMAW ( . )(Company Name . WPS . )(By ASME Section IX ) (authorization or certification WPS . By WPS ) (Prepared by ) (Checked by ) (Approved by . (WPS No.) WPS ASME Section IX WPS WPS ) (unique WPS . WPS . 431 :)1 = ASME P-No. 1 (Carbon Steel Base Metals 3 = F-No. 3 (E6010) SMAW 4 = F-No. 4 (E7018) SMAW

2- T 11- P Piping. WPS . . 01 07

ASME :

)(Date WPS . )(Revision WPS 0 . WPS WPS . 1 . ) QW-200.1(c . )(Revision Date WPS . WPS . (Supporting PQR No.(s)) PQR ) QW-200.1(b PQR WPS . ) (essential variable PQR . ))(Welding Process(es 352- QW ) (essential variable 104- QW . WPS . . 5 . 1 . . ) ( . . . 4 : : . 4 : ) ( ) ( ) ( ) (. . . . ) ( . . . . . 4 . : . . . 11 07

ASME :

: . . . . : . . : . : . . : . . : . : . . : . . : ) ( . : . . . : . . : . 6 .

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ASME :

5-

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ASME :

Letter Designation )SMAW(USA )MMA(UK

Welding Process Shielded Metal Arc Welding Manual Metal Arc Welding Stick Welding

)2(CO

)GMAW(USA )MIG(UK )MAG(UK GTAW )TIG(UK FCAW PAW OFW ESW EGW EBW SAW

Gas Metal Arc Welding Metal Inert Gas Welding Metal Active Gas Welding Gas Tungsten Arc Welding Tungsten Inert Gas Welding Flux Cored Arc Welding Plasma Arc Welding Oxy-Fuel Gas Welding Electro Slag Welding Electro Gas Welding Electron Arc Welding Submerged Arc Welding

1-

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ASME :

6- )(Type

) (Manual) (Automatic ) (Semi-Automatic ) (Machine. ) ( . FCAW GMAW . 2 .

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ASME :

2- )(Joint Design

WPS . ) (Joint . 7 . : ) (Butt joint ) (Lap joint ) .(T joint ) (Groove Weld ) .( Fillet Weld 8 .

7 -

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ASME :

8 - . ) (Bevel . . . ) (Single sided ) (Double Sided . . ) (Distortion . 9 .

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ASME :

9 - . 01

.

01 - . . WPS WPS . 81 07

ASME :

. 11 . . 4.2 AWS A . : 3552 . BS 499-2 ,EN 22553,ISO . 21 . 31 .

11

21 -

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ASME :

31 - )(Backing

. 41 . ))(Backing Material (Type . : - - - - 2CO

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ASME :

41 - WPS ) (Bead. ) (Distortion . ) 51(. WPS .

51 - )(Base Metals

WPS. . (P-No.) P WPS PQR P . . Group No . . P . Gr . 3 .P No

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ASME :

. . P No 224- QW .) 71 224- QW ( P No 5 9 01 31.304- QW . 61 . ) 2 . P No !!( P 11-1 52-12 53-13 74-14 26-16

ASME IX11.224- QW 1.224-QW 52.224- QW 12.224-QW 53.224- QW 13.224-QW 74.224- QW 14.224-QW 26.224- QW 16.224-QW

Al Cu Ti Zr

3- P

61 - P

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ASME :

71 - 224-QW

71 ASME SA . :ASME Boiler and Pressure Vessel Code, Section II, Part A and B

ASTM ASME " " S ASTM ASME. Part A Section II ASME Part B . ASME ASTM . ASME SA 516/SA-516M-01 Grade 70 - Pressure Vessel Plates, Carbon Steel, for Moderate - and Lower Temperature Service 07 ASTM A 516/516-01 Grade " " SA ASME

. 2.024- QW . S No . 13 ASME B ASME Section II ASME . S No . Appendix D ASME Sec. IX . P No . ) (Specification ) (Type & Grade ) (Chemical Analysis ) (Mechanical Properties WPS .

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ASME :

. 1.154- QW WPS :- )1/16 in. (1.6mm - ) 3/8 in. (10mm < )1/16 in. (1.6mm - )< 3/4 in. (19mm < )3/8 in. (10mm - )< 1 in. (38mm )3/4in. (19mm - ) 1 in. (38mm )(Pipe Diameter Range

)(Thickness Range