Slide 1© ABB
Marc-André Zingg, Leiter ABB Robotics Schweiz , swissT.meeting, 27. April 2016
Time-to-volumeRoboter Anwendungen schneller realisieren
April 21, 2016
Slide 2© ABB
Global führend in Energie- und Automationstechnologie
1 Asia, Middle East, AfricaApril 21, 2016
Mit führender Marktposition in verschiedenen Industrien
Slide 3© ABB
ABB in der Schweiz
1 Asia, Middle East, AfricaApril 21, 2016
Slide 4© ABB
Shaping the world through innovation
April 21, 2016
Pioneering technology
Example
World’s most powerful underground and subsea power transmission cable system
Slide 5© ABB
Shaping the world through innovation
April 21, 2016
Pioneering technology
YuMi® – revolutionary human-machine collaboration
Example
Slide 6© ABB
Shaping the world through innovation
April 21, 2016
Consistent R&D investment
Investment annually
+$1.5 bn
Technologists
~ 8,500 k
University collaborations
~ 70Corporate research
centers linked by a global
research center
7
Innovation is ingrained in the DNA of ABB
© ABB 2014
RoboticsThe History of ABB Robots
1969
Hydraulic paint robot
Trallfa TR-200
First electric robot
ASEA IRB 6 (5 axis)
1975
6 axis electric robot
IRB 90
Joystick motion control
S2 Robot Controller TPU
1980 1985
1990
2005 2010
AC Servo Drive system
IRB 2000
2000 1995
Modular Design
IRB 6000 range
Dynamic Motion Control
TrueMove, QuickMove
Open Architecture
S4 Controller
Offline programming
RobotStudio
High-speed Picker
IRB 340 FlexPicker
Electric Paint Robot
TR 5400
500kg robot
IRB 7600
Remote
Service
AW simulation
VirtualArc
MultiRobot control
MultiMove
Modular Controller
IRC5 controller
Touch screen HMI
IRC5 controller
2nd Gen Motion Control
TrueMove II, QuickMove II
Integrated Dressing
IRB 1600 & IRB 2600
High-speed Palletizer
IRB 460
© ABB 2014
RoboticsMore than 40 years of robot technology innovation
Hydraulic
paint robot
Joystick
motion control
High speed
picker
Touchscreen
HMI
Integrated
vision
Collaborative
robot - YuMi
Remote
service
Off-line
programming
Dynamic
motion control
World’s first
electric robot
1969 1975 1980 1993 1995 2000 2003 2005 2008 2010 2015
© ABB 2014
RoboticsThe Top 10 Reasons for Robot Investment
Increase production output rates
Reduce operating costs
Improve process quality
Improve workplace health & safety
Increase product manufacturing flexibility
Reduce material waste and increase yield
Reduce labour turnover and difficulty of
recruiting workers
Save space in high value manufacturing
areas
Reduce capital costs (inventory, work in
progress)
Improve quality of work for employees
Based on research carried out by the International Federation of Robotics (IFR)
First level
Second level
Third level
Title 10 Reasons for Robot Investment
© ABB 2014
Time-to-volumeHerausforderungen und Lösungsansätze
© ABB 2014
Roboter und Roboter
Source: ABB
Client: De Hoop, Netherlands.
Application: Sheets of steel are cut in to
smaller plates for ship construction
Key benefits:
• Production time reduced by 75%
Increased flexibility: two yards served by
one cutting location
• No need for outsourcing at busy periods
• Labor costs reduced, from nine to two
employees
• ROI in about 12 months
“……… have enabled us to reduce De
Hoop’s production time by a massive 75%.”
© ABB 2014
Roboter und Roboter
Source: ABB
© ABB 2014
Roboter und Roboter
Source: ABB Source: Lego
© ABB 2014
Roboter und RoboterLösungen schnell realisieren
Source: https://www.youtube.com/watch?v=AX3R9R2MMXo
© ABB 2014
Time-to-volumeHerausforderungen und Lösungsansätze
© ABB 2014
Time-to-volumeHerausforderungen
Automations-
Idee
Produktive
Automations-
Lösung
Wie komme ich schneller von A nach B?
© ABB 2014
Time-to-volumeLösungsansätze
Automations-
Idee
Produktive
Automations-
Lösung
…
Vorab arbeiten
Lösungen Standardisieren
Arbeitsschritte Parallelisieren
Dinge weglassen & neue Wege gehen
…
© ABB 2014
Time-to-volumeVorab Arbeiten – Erprobtes Zubehör
Fully integrated with your robot
Positioners
Press Tending Tools
Motors
Gearboxes
Grippers
Additional Axis
© ABB 2014
Time-to-volumeLösungen Standardisieren – Roboter Zellen
Painting & Coating Cutting
Machine TendingMaterial Handling
Arc Welding Spot Welding
FinishingPress Tending
© ABB 2014
Time-to-volumeLösungen Standardisieren: z.B. Machine Tending
© ABB 2014
Time-to-volumeLösungen Standardisieren: z.B. Machine Tending
© ABB 2014
Time-to-volumeArbeitsschritte parallelisieren
Technologie
Robot Studio
Virtueller Roboter
Kundenutzen
Visualisierung
Schnelle Optimierung
Taktzeit-Abschätzung
Concurrent Engineering
Realer
Roboter
Virtueller
Roboter
Robotware
Configuration
Rapid Programmierung
© ABB 2014
Time-to-volumeArbeitsschritte parallelisieren
© ABB 2014
Time-to-volumeVorab Arbeiten: RobotStudio® PowerPacs
Arc Welding
Bending
Palletizing
Painting
Machining
Laser Cutting
Picking & Packing
Machine Tending
RobotStudio® PowerPacs
– Simplifying the Task
© ABB 2014
Time-to-volumeNeue Wege gehen
(adapted from B. Lotter)
tiefhoch
hochtief
tief
hochtief
hoch
Anzahl Varianten
Pro
duktiv
ität
Fle
xib
ilitä
t
Handarbeit
Spezialmaschinen
RoboterautomationKollaborative Roboter
Losgrösse
© ABB 2014
Time-to-volumeNeue Wege gehen – kollaborativer Roboter YuMi
© ABB 2014
Time-to-volumeDinge weglassen und neue Wege gehen
No barriers, no cages no zones
YuMi is the first truly collaborative robot solution
Integrated hand
Integrated vision
Dual arm solution
© ABB 2014
Time-to-volumeNeue Wege gehen – Simplified Programming
© ABB 2014
Time-to-volumeNeue Wege gehen – Simplified Programming
© ABB 2014
Time-to-volumeLösungsansätze
Automations-
Idee
Produktive
Automations-
Lösung
…
Vorab arbeiten
Lösungen Standardisieren
Arbeitsschritte Parallelisieren
Dinge weglassen & neue Wege gehen
…
© ABB 2014