1 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
ANSYS Twin Builder
2 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
ADDITIVE MANUFACTURING
Usage of Simulation in Operation via Digital Twins coupled with Industrial IoT
DIGITAL TWIN / IOT
DIGITAL EXPLORATION
ANSYS Twin Builder
3 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
What is a Simulation Based Digital Twin?
• Connected, virtual replica of an in-service physical asset, in the form of an integrated multi-domain system simulation, that mirrors the life and experience of the asset
• Enables system design and optimization, predictivemaintenance and optimize industrial asset management
4 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
ANSYS Twin Builder
ANSYS Twin Builder is a new product for Predictive Maintenance
• Save on Warranty and Insurance costs
• Optimize your product operations
• Implement predictive maintenance
How?
• Build the Twin: Reuse engineering know-how to build accurate virtual product replicas
• Validate the Twin: Validate and optimize twin model
• Deploy the Twin: Connect and deploy to supported IIoT Platforms
5 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
ANSYS Twin Builder Key Capabilities
Build an accuratePhysics-BasedDigital Twinin record time
Connect the Twinsto IIoT Platforms
and Deploy Run timesIn Operation
Validate and Optimizethe Twin
System Simulation
System Validation & Optimization
System Predictive Maintenance
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ANSYS Twin Builder:Technical Capabilities
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Build Phase Benefits and Capabilities
Benefits
• Easily assemble virtual replica from a variety of sources
• Multi-domain, multi-fidelity, multi-language
Capabilities
• Support for multiple modeling domains and languages
• Extensive 0D Application Specific Libraries
• 3rd Party Tool (incl. 1D) Integration
• 3D Reduced Order Model Creation and Integration
• Embedded Software Integration
8 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
Multi-Domain Systems ModelerCompose your system using multiple domains and languages
Circuits
Block Diagrams
Co-simulation
Digital/Mixed-SignalReduced-Order Models
Multi-Domain Systems
C-Code, FMUsTest Data
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Extensive 0D Application Specific Libraries
Multi-Domain ModelLibraries & Tools
Control Systems
Hydraulics
Mechanics
Digital
Electrical
Power Systems
Manufacturers
Automotive
Aerospace
Heating & Cooling
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3rd Party Tool Integration through standards
Functional Mockup Interface
Standards-BasedInteroperability
Enabling:MODEL PORTABILITYTOOL INTEROPERABILITYENTERPRISE DEPLOYABILITY
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3D Reduced-Order Modeling Interfaces
Connections with3D Physics
• Transforms 3D simulation results into system-level models• Preserves essential accuracy• Simulates in a fraction of the time required by 3D• Techniques for all ANSYS physics
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Embedded Software Integration
Seamlessly integrate Embedded Software for Control and Display
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Twin Builder: Validate Phase Benefits and Capabilities
Benefits:
• Ensure Product Reliability and Robustness
• Optimize Product Design
Capabilities:
• Multi-Domain Simulation with Integrated Post Processing
• Rapid HMI Prototyping
• System Validation and Optimization
• XIL Integration
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Multi-Domain System Simulation
Optimization,
Robustness &
Reliability Tools
Reporting, Scripting
& AutomationWaveform and Data
Post-Processing
Analyses for Simulation-
Based Testing
Robust, High-
Performing Solvers
Simulation
Synchronizer
Time-Domain
Frequency-Domain
15 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
Path1
Path3Path2 Natural Gas Line (~85psi)Path5
Storage
Scrubber
Recycle Valve
Compressor Motor/Drive
compressor start at 6psi suction
0
0
0
0 0
0
0
0
PIPE2
PIPE3 PIPE4
PIPE5
PIPE6
+
PM1
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
25.00
50.00
75.00
PM
1.P
[p
si]
Curve Info
PM1.PTR
QM2
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
5000.00
10000.00
15000.00
20000.00
Flo
w [
CF
D]
Curve Info
QM2.Q*3600*24*(100/2.54/12)^3TR
QM3
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
25000.00
50000.00
QM
3.Q
*3600*2
4*(
100/2
.54/1
2)^
3
Curve Info
QM3.Q*3600*24*(100/2.54/12)^3TR
PIPE1
+
PM2
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
50.00
100.00
PM
2.P
[p
si]
m1
Curve Info
PM2.PTR
Name X Y
m1 108.1300 -0.0112
+
P_suction
RHYD3
P4
QM4
QM5
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
-0.03
-0.02
-0.01
0.00
0.01
QM
5.Q
[m
3_per_
s]
Curve Info
QM5.QTR
P1
P2
P3
+
PM5
+
PM6
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
25.00
50.00
75.00
87.50
PM
6.P
[psi]
Curve Info
PM6.PTR
+
P_discharge
P5
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
0.00
5.00
10.00
15.00
17.50
P5.P
[psi]
Curve Info
P5.PTR
QM6
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
-0.010
0.000
0.010
0.020
0.025
QM
6.Q
[m
3_per_
s]
Curve Info
QM6.QTR
RHYD7
GAIN
GAIN2
TRIANG1
T
FM_ROT1
w
+
Motor_Speed
N
Irms
Torque
Motor
Simplorer5
NK60 Gas
Pout Shaft
PIn
Trq
NK2Compressor14
OR_VAR1
S+
S_TRB1
closed
open
TRANS1 TRANS2
init_openTRANS3
FMI_Link_PanelSimplorer1
GAIN
GAIN1
0.00E+000 1.00E+005 2.00E+005Time*100 [s]
-1.00
-0.50
0.00
0.50
1.00
GA
IN1.V
AL
Curve Info
GAIN1.VALTR
n
Inputs
m
Values
NDTAB1
CONST
CONST1
G(s)
GS1
Rapid HMI Prototyping
• Rapid Prototyper enhances the simulation experience with powerful, easy-to-design, and interactive graphical panels.
HMI Design System Modeling & Simulation
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System Validation and Optimization
Easily Integrate and validate with Test data Optimize System Performancewith built in Optimizers (or ANSYS DX and ANSYS OptiSlang)
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XIL Integration
MiL Design/TuningCo-simulation
Code Generation
SiL ValidationCode Import
Physical Model
Tight Integration withEmbedded Control & SW
Incorporate Slide from FXD
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Twin Builder: Deploy Phase Value and Capabilities
Benefits
• Optimize Operations
• Deploy for Predictive Maintenance
Capabilities
• Quickly Connect to supported IoT Platforms
• Export and Deploy Generated Models
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Quickly connect to popular IIoT Platforms
Configure connector to connect to IIoT platformand send and receive operational data
IIoT Platforms
20 © 2017 ANSYS, Inc. May 23, 2018 ANSYS Confidential
Export and Deploy Generated Models
Export from Twin Builder to generate portable, cloud deployable Twin
IIoT Platforms