Transcript
Page 1: Fiber laser welding system (FLW) - · PDF fileIntegrated processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing

For Your Safe UseBe sure to read the manual carefully before use.

� Dedicated partitions are required for hazard-free operation of the system.� The system requires 1.07 μm wavelength barriers.

This laser product uses a Class 4 invisible laser for processingand a Class 3R visible laser for positioning.

� Class 4 invisible laser: Avoid eye or skin exposure to direct or scattered

Specifications, appearance, and equipment are subject to change without notice for further improvement

* The specifications described in this catalogue are for the Japanese domestic market.radiation. Never look into the radiation nor touch it.

� Class 3R visible laser: Avoid direct eye exposure.

E020-EU01en

September 2013

© AMADA EUROPE HQ. All Rights Reserved

web

� Implementation example

� Machine specifications

� Oscillator and chiller specifications

(Standard)

RobotRobot controllerNCLaser headPartition

M-710iC/50 (FANUC)SYSTEM R-30iA (FANUC)

AMNC/PCAmada

Full cover partition

� Line upUnit: mm

Standard stroke mMaximum speedRepeatable positioning accuracy

60±0.1

1.5 m (maximum of 6.0 m as option)

Pass line height mmMaximum payload capacityRotating axis (angle)

Tilting axis (angle)

500±720°

±90°

700

ItemModel Rated power W

mμ htgnelevaWPower requirements kVAMass of oscillator kgOutside dimensions W×H×L (partition) mmPower requirements kVA

4 kWYLS4000-S2T

4000

20

1.070 1.080

3605500 × 3500 × 6600

9

Model 1: RobotModel 2: Robot and positioner tableModel 3: Robot, positioner table and robot carriage

� Oscillator and robot carriageOscillator: 4 kWRobot carriage: 3.0 m

The FLW series is available in the following line-upto suit your specific material sizes and processing applications.

� Model 3: Robot, positioner table and robot carriage*

Robot controllerR-30iA

Transformer

24kVA

AMNCControlpanel

6600

YLS-4000-S2T

Dustcollector

Chiller

5500

R2568

Fiber laser welding system (FLW)

Welding*Suggested layout

� Robot carriage specifications

� Positioner table specifications (with surface table)

� System specification

m/minmm

kg

Page 2: Fiber laser welding system (FLW) - · PDF fileIntegrated processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing

Integrated processing from 3D CAD/CAM to weldingIntegrated processing from 3D CAD/CAM to welding

Information

*FLW is the acronym for fiber laser welding.

Fiber laser welding system

Introducing the FLW series!

• Product: White goods panel• Material: SUS• Thickness: 1.0 mm• Product size: 250x200x100 mm

Automatic unfolding to high quality welding of three-directional radius corner

● Present issues • Bending of vertical radius fold requires for special tools which add to costs. • Three-directional radius corner cannot be bent- separate parts must be fabricated. • Welding distorts the product. • Bend gauging and dimensional accuracy are unstable . • Post-weld finishing requires much time and labour increasing costs.

SheetWorks

Dr.ABE_Bend

HG-1003

FLW-CAM

� One-click automatic unfolding of three-directional radius corner

� High quality laser cutting of profiles

� Radius bend achieved without using special tool

� Three-directional radius achieved with one hit using special tool

� Robotic welding provides high quality and consistency

3D solid sheet metal CADAP100

2D CAD/CAM

Fully automatic bending data creation CAMFiber laser welding CAM

Dr.ABE_Blank

FOL-3015AJ

Fully automatic blanking data creation CAM

Fiber laser cutting machine

Press brake for ultimate high-mix, small-lot production

● Benefits of integrated processing • Vertical radius fold can be bent using standard tools. • Three-directional radius corner can be bent in one hit with special tooling and finished to a high quality. • 90 mm backgauge fingers achieve consistent angle accuracy. • Fibre laser welding reduces the distortion of the product and reduces finishing time.

A new era of laser welding

Multi-functional, high speed and high grade welding

Amada Fiber Laser Welding system achieves high speed and high grade welding that is impossible with conventional laser welding.

Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,Amada’ s original processing head and a range of software assist you with the complete welding processand enhance your laser welding productivity.

Amada Fiber Laser Welding system achieves high speed and high grade welding that is impossible with conventional laser welding.

Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,Amada’ s original processing head and a range of software assist you with the complete welding processand enhance your laser welding productivity.

e for ultimate high mix2 3

Fiber laser welding system (FLW)

Page 3: Fiber laser welding system (FLW) - · PDF fileIntegrated processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing

Window rotating

Focusing lens

Laser beam beingrotated

Laser beam

Focusing lens

Focusing lens

Laser beamContinuous waveform (CW) welding

Pulse welding

● High speed (high average power)

• Continuous, smooth beads

● Low speed (low average power)

• Scaly beads

Active fiber

FBG

Pump laser diode

Monolithic structure, small area to be cooled, no optic parts

Wavelength (µm)

Fiber laser Disc laser

Total efficiency, including chiller

Beam absorptionrate

CO laser2

Ferrous

AL

1.07

30

35

7

10.6

6

12

2

1.03

20

35

7

5

1 Amada weldingtechnology packageAmada weldingtechnology package

High speed and high grade weldingHigh speed and high grade welding

Enhanced efficiencyby digitalizationEnhanced efficiencyby digitalization

Enhanced efficiencyby digitalisation 2Enhanced efficiencyby digitalisation 2

2

FLW Series new technologies

What is a fiber laser? New original processing head

� Welding performance improvement of highlyreflective or difficult-to-weld materials

� NC auto focus control

� Movable filler and gas nozzle

� FLW-CAM

� High grade processing by smoothcontinuous welding

4

3

4

� TAS (Teaching assist system)

� AMNC/PC

� Beam weaving system

Fiber laser

� Improved welding of highly reflective and difficult to weld materials

A fiber laser has a short wavelength and high beam absorption against metal. This enables a fibre laser to weld aluminium, copper as well as highly reflective and difficult to weld materials thereby expanding your processing range.

� Realise high grade processing with smooth continuous welding

Continuous waveform (CW) welding produces highly airtight and smooth welds. The NC auto focus control feature enables a wide range of weld processing from appearance to emphasis on deep penetration and strength.

� Improved efficiency and reduced costsA large reduction in electricity costs is made possible due to a high heat exchange efficiency. Maintenance cycles are also improved due to the reduction of mirrors and other optical components.

� Beam weaving systemThe optic system rotates, therefore rotating the laser beam. Amada’ s patented beam weaving system allows welding of large-gap parts, filler feeding and aluminium processing.

� NC auto focus controlThe NC focus control feature automatically controls the focus lens to the optimum position based on the processing condition. This simultaneously enables butt welding with a small beam and radius finishing of corners by focusing on a wide area.

� Movable filler and gas nozzleThe filler reel can carry a maximum of 20 kg. The gas nozzle automatically retracts when the TAS function is used (Teaching assist system).

Supporting high quality welding with advanced technology

Dedicated off-line programming software

� AMNC/PCAmada’ s original controller is used to:• Download processing programs from CAD• Visualize setup information• Database of processing conditions

� TAS (teaching assist system)The TAS function saves you the difficult task of manually teaching the robot the welding paths. The deviation between the welding path and target is compensated using a high resolution CCD camera and stored to memory.

� FLW-CAMThe AMADA FLW-CAM software improves your efficiency through off-line robot teaching, simulating movements based on 3D data.

Fiber laser welding system

Page 4: Fiber laser welding system (FLW) - · PDF fileIntegrated processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing

4340

4000

3000

Side view

Front view

5800

4000

3000

6600

5500

3500

Unit: mm

Side view

Front view

Side view

Front view

6

Line up

The FLW series is available in the following layouts to suit your specific material sizes and processing applications.

To ensure the safe use of our laser welding machines, safety equipment is installed to meet all appropriate laws and regulations in Japan and abroad.or your safe use of our laser welding machines, appropriate equipment safeguarding measures are undertaken by considering applicable laws and regulations.

Robot

Model 1

Peripheral units Process Change : Machining to sheetmetal fabrication

Robot and positioner table

Model 2

Robot, positioner table and robot carriage

Model 3

Process Change : Welding of highlyreflective/different materials

Protecting the EnvironmentEnvironmentally friendly design

Positioner tableReduction of set-up time and jig change is made possible by rotating and tilting the workpiece plus weld line to the desired position

Robot carriageThe robot can be automatically moved to the best welding position for large or complex parts, this also reduces manual handling of workpieces.

The Amada environmental management team crea te eco produc ts w i th a low environmental impact for our customers benefit.

Product Gear camMaterial typeand thickness SUS304 10.0 mm

Product size 200×200×20 mm

Processing speed F2000

Laser power 800 W

Processing time 30 sec

Product Gear camMaterial typeand thickness SUS304 10.0 mm

Product size 200×200×18 mm

Processing speed F1000

Laser power 800 W

Processing time 49 sec

Product Gear camMaterial typeand thickness TP550 8.0 mm

Product size 200×200×16 mm

Processing speed F1000

Laser power 1200 W

Processing time 49 sec

Product Heat sink

Material typeand thickness C1100, 2.0 mm

Product size 100×80×10 mm

Processing speed F600

Laser power 4000 W

Processing time 51 sec

Product Heat pipe

Material types C1100+SUS304

Product size φ38×205 mm

Processing speed F1000

Laser power 2000 W

Processing time 12 secSafety stop button

Door interlock

Safety partition

7

Other functions and options Sample data

Robot carriage

Positioner table

Safeguarding- Implementation of safety measures

Fiber laser welding system

Page 5: Fiber laser welding system (FLW) - · PDF fileIntegrated processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing

For Your Safe UseBe sure to read the manual carefully before use.

� Dedicated partitions are required for hazard-free operation of the system.� The system requires 1.07 μm wavelength barriers.

This laser product uses a Class 4 invisible laser for processingand a Class 3R visible laser for positioning.

� Class 4 invisible laser: Avoid eye or skin exposure to direct or scattered

Specifications, appearance, and equipment are subject to change without notice for further improvement

* The specifications described in this catalogue are for the Japanese domestic market.radiation. Never look into the radiation nor touch it.

� Class 3R visible laser: Avoid direct eye exposure.

E020-EU01en

September 2013

© AMADA EUROPE HQ. All Rights Reserved

web

� Implementation example

� Machine specifications

� Oscillator and chiller specifications

(Standard)

RobotRobot controllerNCLaser headPartition

M-710iC/50 (FANUC)SYSTEM R-30iA (FANUC)

AMNC/PCAmada

Full cover partition

� Line upUnit: mm

Standard stroke mMaximum speedRepeatable positioning accuracy

60±0.1

1.5 m (maximum of 6.0 m as option)

Pass line height mmMaximum payload capacityRotating axis (angle)

Tilting axis (angle)

500±720°

±90°

700

ItemModel Rated power W

mμ htgnelevaWPower requirements kVAMass of oscillator kgOutside dimensions W×H×L (partition) mmPower requirements kVA

4 kWYLS4000-S2T

4000

20

1.070 1.080

3605500 × 3500 × 6600

9

Model 1: RobotModel 2: Robot and positioner tableModel 3: Robot, positioner table and robot carriage

� Oscillator and robot carriageOscillator: 4 kWRobot carriage: 3.0 m

The FLW series is available in the following line-upto suit your specific material sizes and processing applications.

� Model 3: Robot, positioner table and robot carriage*

Robot controllerR-30iA

Transformer

24kVA

AMNCControlpanel

6600

YLS-4000-S2T

Dustcollector

Chiller

5500

R2568

Fiber laser welding system (FLW)

Welding*Suggested layout

� Robot carriage specifications

� Positioner table specifications (with surface table)

� System specification

m/minmm

kg

AMADA UNITED KINGDOM LTD.Spennells Valley Road, Kidderminster,Worcestershire DY10 1XS United KingdomTel: +44 (0)1562 749500 Fax: +44 (0)1562 749510www.amada.co.uk

AMADA GmbHAmada Allee 1 42781 Haan - GermanyTelefon: +49 (0)2104 2126-0 Fax: +49 (0)2104 2126-999www.amada.de

AMADA SAParis Nord II96, avenue de la PyramideF-93290 Tremblay - FranceTél : +33 (0)149903000Fax: +33 (0)149903199www.amada.fr

AMADA ITALIA S.r.l.Via Amada I., 1/329010 Pontenure (PC) - ItaliaTel: +39 (0)523-872111 Fax: +39 (0)523-872101www.amada.it


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