Download pdf - Introduction of the ACS Technology

2/20/2015 ACS Technologies - WTE Specialist - Abe Shu (舒成光編寫及主講) 1

我們在垃圾焚燒發電及再生能源方面，有35年的專

業經驗。做為該業界的領先專家，我們對相關業界，

提供實用及有效的專業培訓，並提供以下各項的工

具及產品，協助客戶公司建立全方位的知識及分析

與管理的使用工具，並提升營業績效及利潤。

全方位成本分析模式 (Excel 電腦程式)

全方位財務分析模式 (Excel 電腦程式)

全方位工廠操作及運營分析及管理模式(Excel電

腦程式)

有關垃圾焚燒發電全面性的知識培訓材料，包

含設計，建厰，施工，操作，運營，維修，保

養，市場現況與展望，財務，成本及設備細節

等約 2,000 張 Power Point 幻燈片

ACS Technologies (美國加州)11251 Sierra Ave., Suite 2E – 726, Fontana,CA 92337, USA電話: + 1 – 626 – 253 – 6933Email: [email protected]

垃圾焚燒發電及再生能源專業培訓及分析工具提供


With 35 years of professional experience and as the leading

industrial expert, we conduct practical, useful and powerful

waste to Energy and Renewable Energy related private lectures

and provide user-friendly products of the following:

Comprehensive cost analysis model (Excel program)

Comprehensive financial analysis model (Excel program)

Comprehensive operational management and analysis

model (Excel program)

Comprehensive Waste to Energy knowledge package that

covers all related topics including design, construction,

operation, maintenance, market status and forecast,

financials, costs, equipment details, etc. in about 2,000

Power Point slides

We aim to build up knowledge and tools for and improve the

efficiency and profitability of your business

ACS Technologies11251 Sierra Ave, Suite 2E – 726,Fontana, CA 92337, USATel: + 1 – 626 – 253 – 6933Email: [email protected]

Waste-to-Energy and RenewableEnergy Services and Products

舒成光總裁

ACS Technologies


國際 (美國，歐洲，亞洲)著名垃圾焚燒發電專家

全方位技術轉移及服務 (成本,財務, 業務, 技術，工程

設計，項目收購，操作運營，等等)

地址：11251 Sierra Ave,Suite 2E - 726 ,Fontana, CA 92337U.S.A

電話: + 1 – 626 – 253 – 6933電郵: [email protected]

Abraham ShuPresident

ACS Technologies


Internationally renownedwaste-to-energy expert

Full technology transfer andservices (cost, financial,business, acquisition, design,engineering, technologies &operation)

11251 Sierra Ave, Suite 2E - 726 ,Fontana, CA 92337U.S.ATel: + 1 – 626 – 253 – 6933Email: [email protected]


Introduction of the Instructor演讲者介绍

舒成光 (Abraham Shu)

現任美國加州 ACS Technologies 工程管理及財務 - 技術轉移及顧問公司總裁；

針對垃圾焚燒發電及再生能源行業，進行全方位的技術轉移培訓, 並提供完整管理及分析使用之各種電腦程式

(2010 至 2013）– 美國惠樂科技（為全球第一大之綜合廢棄物管理公司 - 美國惠明環保，紐约股市代碼 WM ）高级顧問；

(2006 至 2010）：全球第一大之垃圾焚燒發電公司 - 美國卡万塔能源（亞太）投资有限公司（紐约股市代碼 CVA);

總公司全球副总裁兼亞太區首席技术、环保及运营官

聯絡方式：郵箱（1）： [email protected]

經歷摘要：

在美国和亚洲，有35 年从事垃圾焚烧发电, 可再生能源和可替代能源的專業工作经验。

專業領域含蓋 - 业务开发、成本、財務, 戰略規劃及商務管理，工程及设計、技术，研發，工厰及商務运营及公司全面管理

从1994年开始担任美国及歐洲相關大形跨國公司的，总公司副总裁或分派國家地區總經理以上的職務至今

1999-2004年：太古升达废料处理有限公司台湾地区总经理（由英商太古集团和法商苏伊士环境合资），负责该公司台湾地区业务绩效的所有方面并全面负责盈亏。

从1996年至2001年被台湾環保署任命为垃圾焚烧发电事务和产业发展的正式顾问。

為众多歐美囯際专业协会荣誉会员, 在美国创立南加州环保协会（从1991年起）并任第一届會長

1993/1994 年美國 Business Who‘s Who 名人錄列名 ; 1992 年美國 Environmental Who’s Who 環保名人錄列名

受到众多亚洲政府和亚洲开发银行邀请发表与垃圾焚烧发电相关的演讲和培训演讲会。发表了20多份专业论文，数十次公開專業演講 (在 Youtube 上有多只視頻 )

并著有关于BOO/BOT 垃圾焚烧发电业务、财务管理和技术一书。

受邀在多項媒體及專業及著名商務期刊接受專訪；並獲頒多項國際成就奬；為國際公認之圾焚烧发电事業專家

美國工程碩士學位；並在美國接受多項法務，財務，融資及商務管理之專業訓練; 美國國家注册環保經理執照；羙國加州環保評鑑技師執照

個人開發撰冩有全方位全功能的電腦程式，該程式能分别及同時做垃圾物理及化學組成及熱值分析，全工廠質能平衡計算，設備功能及大小之計算，操作運營之摸擬，

分析，效率鍳定及問题診斷，建廠及操作運營之成本估算，完整並專業的財務分析，投資回報等等

個人撰冩有全方位 2500 多張的幻燈片，可作爲垃圾焚烧发电全方位全功能的培訓教材，含蓋所有與該工業有關的理論與實際的相關知識；主題含蓋基楚理論，專業技

術，設備，投資，貸款及海外債劵發行，各式合約，風險及管理，設計，建廠，操作運營，维修保養，操作分析与評鑒, 環保標凖及相對影響, 安全与衛生, 爐

排, 焚化爐體及鍋爐之技术与设計, 等等

.


Introduction of the Instructor – Mr. Abraham Shu ; 演讲者介绍（舒成光先生)

Current – President, ACS Technologies (CA, USA) - Training Lecturer, Technology Transfer providing Knowledge Package and Computerized Tools

(2010 ~ 2013) – Senior Advisor, US Wheelabrator Technologies, Inc. (US Waste Management, Inc.; NYSE listed: WM)

(2006 ~ 2010) Vice President, Chief Technology, Environmental and Operational Officer– US Covanta Energy (NYSE listed: CVA) Asia Pacific Holding Ltd.

Contact Information: - Email: [email protected] ;

Background Highlights:

35 years working experience in waste-to-energy, renewable and alternative energy directly in US and Asia and Europe.

Professional background covers Marketing, Business Development, Cost, Financial, Strategic planning, Business Management, Design & Engineering, Technology, R&D,

Operation and Corporation General Management.

USA – Ogden Corporate Headquarter VP (global) and Asian Country Managing Director since 1994

1999 – 2004: Taiwan Country General Manager, Swire SITA Waste Services Limited, (JV between the British Swire Group and the French Suez Environment) responsible for all

business performance including full P&L responsibilities in the region.

Official advisor to the government of Taiwan on waste-to-energy affairs and the development of the industry from 1996 till 2001.

Founder (since 1991) and the first president of US Southern California Chinese-American Environmental Protection Association and honorable member of many international

professional associations.

Enlisted in Business Who’s Who, USA., 1993/1994; Enlisted in Environmental Who’s Who, USA., 1992Invited by many Asian governments and Asia Development Bank and delivered WTE related speeches and training seminars, published 20 plus professional papers, several

dozens of public speeches (some are available on Youtube) and wrote one book regarding BOO/BOT WTE business, financial management and technology.

Received many interviews (ex. Business Weekly) and recognition awards (ex. US, HK, Taiwan, etc.); with worldwide recognition as a renowned WTE expert

US M.S. degree (chemical engineering) plus completed numerous US industrial and commercials short term training programs in areas of legal, financial and business

management; Registered Environmental Assessor (“REA”), State of California, USA ; Registered Environmental Manager, National Registry of Environmental Professionals,

USA

Developed several computer software (Excel programs) that is capable of performing MSW physical and chemical analysis, various heating value calculations, mass and energy

balance for the entire WTE plant, equipment sizing, O&M simulation, efficiency analysis, bottleneck diagnosis, construction and operation cost estimation, full cost and financial

analysis, various tax treatment and investment returns, etc. Programs can perform all of above on separated or on all-integrated basis (one does all).

Developed a full spectrum knowledge training package including more than 2,500 slides and short videos that covers topics of basic technical and engineering theories, process

technologies, equipment sizing, various agreements and contracts, risks and mitigation, construction and operational cost estimation, financial modeling and analysis, plant

design, construction, operation and maintenance, stoker and boiler technologies, health and safety, modern APC and secondary waste disposal technologies, budget and cost

control, monthly report, environmental standards, etc.

Introduction ofA Complete and Comprehensive

WTE Technology, Operation and BusinessKnowledge and Tools Training Workshop

Instructor: Mr. Abraham Shu(Email: [email protected])

垃圾焚燒發電全面知識及電腦工具 -培訓項目内容之剛要介紹

(舒成光主講)



35 years working experience inwaste-to-energy, renewable andalternative energy directly in USand Asia and Europe.

Professional background coversMarketing, Business Development,Cost, Financial, Strategicplanning, Business Management,Design & Engineering,Technology, R&D,Operation and CorporationGeneral Management.

US Multinationals Corporate VP(global) and Asian CountryManaging Director since 1994


WTE Technology, Operation and BusinessKnowledge and Tools Training Workshop – (P: 1/1)

Instructor: Mr. Abraham Shu (Email: [email protected])

垃圾焚燒發電全面知識及電腦工具 -培訓項目内容之剛要介紹(舒成光主講) – (P: 1/1 頁)

Part-A: The Overall Waste-to-Energy Knowledge (3 days training) 垃圾焚燒發電全面整體知識介紹 - 共需三天上課時間

Part-B: The Cost and Financial Modeling (8 hours training) 操作運營成本及 BOT/BOO投資回收報酬之财務模式培訓講座 – 共需八小时上課時間

Part-C: The Operation and Facility Management Simulation System (8hours training)

操作運營管理電腦模擬系統之培訓講座 - 共需八小时上課時間

Part-D: The Waste Blending Model (3 hours training 垃圾物理，化學，熱值估算電腦程式培訓講座 - 共需三小时上課時間



35 years working experience inwaste-to-energy, renewableand alternative energy directlyin US and Asia and Europe.

Professional backgroundcovers Marketing, BusinessDevelopment, Cost, Financial,Strategic planning, BusinessManagement, Design &Engineering, Technology,R&D,Operation and CorporationGeneral Management.

US Multinationals CorporateVP (global) and Asian CountryManaging Director since 1994





Part –A:The Complete Knowledge

Approximately 2,000 Power Point slides PlusVideos

約兩仟張的幻燈片加視頻




Professional background coversMarketing, Business Development,Cost, Financial, Strategic planning,Business Management, Design &Engineering, Technology, R&D,Operation and CorporationGeneral Management.


Part A: WTE Related Technology Transfer Knowledge Training Workshop – (P: 1/5)Instructor: Mr. Abraham Shu (Email: [email protected])

Part A: 垃圾焚燒發電整體知識 -培訓項目内容之簡介 - (舒成光主講) – (P: 1/5 頁)可用中英混合或單語主講 – 共需三天上課時間

Part-A1: Introduction of WTE and basic knowledge Includes topics : 1, 2, 3, 36 ~ 38,approximately 3 hours

第一部：垃圾焚燒發電之基礎知識介紹 (含主題 1, 2, 3, 36 ~ 38), 約 3 小時

Part-A2: Business and financials (topics: 5 ~ 12, approximately 3 hours) 第二部：商務及財務 (含主題 5 ~ 12) , 約 3 小時

Part-A3: Technical and operation (topics : 13 ~ 21, approximately 3 hours) 第三部：技術及操作與運營 (含主題 13 ~ 21) , 約 3 小時

Part-A4: Major equipment/system (topics: 22 ~ 25, approximately 3 hours) 第四部：主要設備及系統 (含主題 22 ~ 25) , 約 3 小時

Part-A5: Health and safety (topic: 34, approximately 2 hours) 第五部：安全與衛生 (含主題 34) , 約 2 小時

Part-A6: Other equipment (topics: 26 ~ 33, 35, approximately 3 hours) 第六部：其它設備與系統 (含主題 26 – 33, 35) , 約 3 小時




Professional background coversMarketing, BusinessDevelopment, Cost, Financial,Strategic planning, BusinessManagement, Design &Engineering, Technology, R&D,Operation and CorporationGeneral Management.


Part – A: WTE Related Technology Transfer Knowledge Training Workshop – (P: 2/5)Instructor: Mr. Abraham Shu (Email: [email protected])


Videos (視頻教學) – 24 minutes videos (共二十四分鐘，三段視頻）

Video 1&2: WTE plant in operation with build-in community-center like publicserving facilities

視頻 1&2:運營中的垃圾焚燒發電廠及廠方提供囘餽並美化社區之免費設施

Video-3: WTE plant during construction 視頻-3:建設中的垃圾焚燒發電廠

Power Point Slides (幻燈片教學 – 约 2,000 張幻燈片）

Topic-1: Understand the Municipal Solid Waste (MSW) and HV 主題-1:認識垃圾及其熱值

Topic-2: Worldwide, Asia and China’s WTE market status 主題-2: 垃圾管理及全球，亞洲與中國之市場現況縂論

Topic - 3: General Introduction of MSW Management and Technology 主題 - 3:垃圾管理及垃圾焚燒發電技術概論

Topic - 4: Reserved topic 主題 - 4:預留的主題



35 years working experience inwaste-to-energy, renewable andalternative energy directly inUS and Asia and Europe.





Topic - 5: Business general,marketing, development andcompetitor analysis

主題 - 5: 垃圾焚燒發電商務縂論,市場,商務開發，竟爭對手

Topic - 6: Cost and financials主題 - 6: 各式成本及財務模式

Topic - 7: Acquisition, valuation, IRR, WACC,etc.主題 – 7: 項目及公司收購及訂定价格，

投資囘收報酬 ,資金成本

Topic - 8: Contracts and ServiceAgreements

主題 – 8: 各式合約及主要内容



35 years working experiencein waste-to-energy, renewableand alternative energydirectly in US and Asia andEurope.


US Multinationals CorporateVP (global) and AsianCountry Managing Directorsince 1994

Topic - 9: Business plan andHR planning

主題 – 9: 商務計劃及定性定量人事規劃

Topic - 10: Bid proposal andassociated costs

主題 – 10: 各式投標書及相關支出花費

Topic - 11: Financing and loanagreements

主題 – 11: 貸款及融資合約

Topic - 12: Project risks andmanagement

主題 – 12: 項目風險及風險控管



Topic - 13: Plant Design主題 - 13: 垃圾焚燒發電廠之設計

Topic - 14: Plant Construction主題 - 14: 垃圾焚燒發電廠之建廠

Topic - 15: Performance Test主題 - 15: 垃圾焚燒發電廠之全廠功能測試

Topic-16: Plant Operation and Management主題- 16: 垃圾焚燒發電廠之操作與管理

Topic - 17: Plant Maintenance and Repair主題 - 17: 垃圾焚燒發電廠之維修與保養

Topic - 18: Operational Report and Analysis主題 - 18: 垃圾焚燒發電廠之運營報告及分析

Topic - 19: Plant Financial Planning, Forecast and Revision主題 - 19: 預算，預測及調整

Topic - 20: Environmental Compliance and Monitoring主題 - 20: 環保合規及監測






Topic - 21: Plant Operational Audit andTools

主題 - 21: 操作運營之審計及工具

Topic - 22: Waste Receiving, Handling,Storage and Feeding

主題 - 22: 垃圾之接收，管理，儲存及進料論述

Topic - 23: Crane and Pit Management主題 - 23: 垃圾吊車及儲坑的管理

Topic - 24: Stoker and Furnace Technology主題 - 24: 爐排及焚燒爐技術簡介

Topic - 25: Boiler主題 - 25: 鍋爐

Topic - 26: Cooling Tower主題 - 26: 冷却塔和冷却水系统知识介紹

Topic - 27: Boiler Feed Water Treatment主題 - 27: 锅炉用水知识介紹



Topic - 28: Scrubber, Rotary Atomizer andChemical Dosage

主題 - 28: 煙氣汙染防治，涤气器，旋转雾化器与化学藥品剂量知识介紹

Topic - 29: Baghouse Filter and ParticulateRemoval

主題 - 29: 布袋除尘器与织物知识介紹

Topic - 30: SNCR deNOx System主題 - 30: 煙氣汙染防治之脫硝技術知识

Topic - 31: Steam Turbine主題 - 31: 蒸汽汽轮机知识介紹

Topic - 32: Electricity Generator主題 - 32: 发电机设备及技術知识介紹

Topic - 33: Electricity Distribution System主題 - 33: 電廠輸配電系統及變電站技術知识介紹






Topic - 34 : Health and Safety主題 - 34 : 垃圾焚燒發電廠之安全，

翳療與衛生概論

Topic - 35 : Introduction ofThermodynamics and

Fluid Mechanics主題 - 35 : 热力学及流體力学知识介

绍

Topic - 36 : Basics of Combustion andControl

主題 - 36 : 燃烧原理與控制

Topic - 37 : MSW Combustion andControl

主題 - 37 : 生活垃圾的燃烧及自動控制





Part –B: Cost & Financial約40多張的 Excel計算表格和30多

張的幻燈片

40 plus spreadsheets and 30 plusslides






Part B: WTE Operation and Maintenance (O&M) and BOT/BOO Financial Modeling KnowledgeTraining Workshop – 8 hours course - (P: 1/2)Instructor: Mr. Abraham Shu (Email: [email protected])

Part B: 垃圾焚燒發電整體 - 操作運營成本及 BOT/BOO 投資回收報酬 - 之财務模式培訓講座(舒成光主講)可用中英混合或單語主講 – 共需八小时上課時間 – (P: 1/2 頁)

Part B: Workshop Topics （培訓主題）

Introduction (財務模式簡介）

General Notes （特殊注意事項）

The Structure of the Model （財務模式之结構）

The Input Module (Worksheet) - （電腦程式 – 輸入部份）

The Sensitivity Module (Worksheet) - （结果與敏感度分析）

The O&M Cost and Financial Output Model （操作運營成本及財務輸出结果）

The Operation Module (Worksheet) - （工廠操作運營模擬電腦程式）

The Module for the Project Cost and various BOT Investment Financial Returns （財務模式之電腦程式本体）

Key Algorithms and Assumptions （主要數學邏輯及假設）

Relevant Tax Rules Applicable to China’s WTE Projects （相關的税務處理）

The Difference in Tax Treatment between the WTE Investor/Owner vs. the Plant Operator （投資方与操作運營方 -税務處理之差異）






Part B: WTE Operation and Maintenance (O&M) and BOT/BOO Financial ModelingKnowledge Training Workshop – 8 hours course - (P : 2/2)Instructor: Mr. Abraham Shu (Email: [email protected])

Part B: 垃圾焚燒發電整體 - 操作運營成本及 BOT/BOO 投資回收報酬 - 之财務模式培訓講座 - (舒成光主講)

可用中英混合或單語主講 – 共需八小时上課時間 – (P: 2/2 頁)



35 years working experience in waste-to-energy, renewable and alternativeenergy directly in US and Asia andEurope.

Professional background coversMarketing, Business Development,Cost, Financial, Strategic planning,Business Management, Design &Engineering, Technology, R&D,Operation and Corporation GeneralManagement.

US Multinationals Corporate VP(global) and Asian Country ManagingDirector since 1994

Part B Training:Model demonstration and on-site practicing the use of thecomputer Excel program forcost and financial modelingand analysis （Requiresapproximately 4 hours)

敎學现場 -電腦程式模擬演練（約四小时）

Left hand block is a sample ofthe Cash Flow Diagram Logicused in the Excel model （左圖為電腦程式中所用的現金流量圖）





Part –C: Operation約30多張的Excel計算表格和20

多張的幻燈片

30 plus Excel Spreadsheets and20 plus Power Point Slides




Professional background coversMarketing, Business Development,Cost, Financial, Strategic planning,Business Management, Design &Engineering, Technology, R&D,Operation and CorporationGeneral Management.


Part C: WTE Plant Operational Management System – (P: 2/3)Knowledge Training Workshop – 8 hours courseInstructor: Mr. Abraham Shu (Email: [email protected])

Part C: 垃圾焚燒發電整體 - 操作運營管理系統 - 之相關知識培訓講座 – (P: 2/3 頁)- (舒成光主講)可用中英混合或單語主講 – 共需八小时上課時間






50.00 100.001.00 C = 14.58 S = 0.22 C =

500 3 30.00 H = 2.22 Cl = 0.44 H =1,700 24 0.50 O = 11.12 H20 = 55.62 O =

40 384 2.50 N = 4.45 Ash = 11.33 N =

Year: 2012 Month July Date: (C - in) divided by (C - out) in wt. % = 100 C = 13.11 N = 4.00 H2O = 50.00No. 101 H = 2.00 S = 0.20 Ash = 10.181 600 92 O = 10.00 Cl = 0.40 Total % 89.892 130 1043 4704 1,0005 Furnace average temperature 1000 1,061 0.156 65.0 1,504 0.767 4.0 103.378 Total steam flow (mt / hr) 38.0 100.65 0.14 ~ 0.169 1.94 99.01 0.10 ~ 0.1410 0.72 ~ 0.9411 0.1212 Ton-fly-ash / ton of MSW incinerated 0.0113 3.00 5.0814 4.5815 30.016 40.0 32917 45.0 2018 O2 % at boiler exit (specify clearly wet basis) 6.5 26319 87,000 2320 Wet 13921 7.50 6622 7.00 25823 24.00 20624 In-plant steam consumption (ton) / ton-MSW- as incinerated 0.5025 3.50 213.7025 10.00 9.2326 50.00 61.5427 302 7.0528 248 20.8829 100 3.6430 0.00 (mt / mo)31 0.00 1,116.8732 0.00 2,310.9733 0.00 4,170.8734 0.00

35 90Dry Flue

Gas PPM PPM36 SO2 88.4 67.237 HCl 107.7 81.838 NOx 267.7 203.439

Wet Flue GasSO2HClNOx

Reported Cement consumption - mt / mo / boiler lineReported Carbon consumption - mt / mo / /boiler lineReported Urea consumption - mt / mo / boiler line

KPIs (Either total amount, weekkly or hourly average)

Min. tonnage

Unburnt carbon % in wet-bottom ash (average if multiple data)Steam flucturation %

Ton-bottom-ash / ton of MSW incinerated

Reported Superficial Availability (% of Time)

Reported Chelate consumption - mt / mo / boiler line

Calculated Acidic Gases PPMV in Flue Gas

(H - in) divided by (H - out) in wt. % =(O - in) divided (O - out) in wt. % =(N - in) divided by (N - out) in wt. % =

Key formula used forestimation of power and

O / Carbon Ratio (World) =

As-incinearted MSW LHV (kcal/kg) =

Check Air - to - Fuel Ratio based on MSW-as-Incinerated

O2%

Reported boiler monthly availability (%) =

Carbon consumption - mt/ / mo / boiler lineUrea consumption - mt / mo / boiler line =Aux. fuel consumption - mt / mo / boiler line =

Reported lime consumption quantity - mt / mo / boiler line

Check - power generation & Leachate removal rate (%)

Gross Power (kw-hr / ton-MSW-Incinerated) = - 272.4 +0.4 * (Kcal / kg LHV MSW-as-Parasitic load (%) = 35 - 0.01 *(LHV as-Incinerated)

Calculated net power (kw-hr) / mt-MSW-as-Incinerated

Calculated gross power (kw-hr) / mt-MSW-as-IncineratedCalculated parasitic load (%) =

Calculated combustion air (with specified excess air) /MSW-as-Incinerated (mt / mt) =Actual plant reported combustion air + Estimated leak-in air / MSW-as-Incinerated (mt / mt) =

CO2H2O

Scrubber make-up water (ton) /ton MSW as-incinerated

Max. tonnage

Flue gas flow (NM3 / hr) - specify clearly wet basisFlue gas composition (CEMs at stack), specify wet basis

Reported net power (kw-hr) / mt-MSW-as-IncineratedReported gross power (kw-hr) / mt-MSW-as-Incinerated

Chelate consumption - mt / mo / boiler line =Cement consumption - mt / mo / boiler line =

Bottom Ash Extractor Make Up Water (Kg/Hr)

Initial guess H2O % in wet as-received MSW =Initial guess of N2 in wet MSW (%) =

Wet Fly Ash (Including excess lime,scrubber reaction products, chelate andWet bottom ash to be disposed off (mt / mo)Leachate removed (mt / mo) =

Initial guess of leak-in & cooling air (wt. %) =

Reserved

Diesel /ton of MSW as-incinerated (liters); approx. 1,000 L/week

1-air flow (NM3 / hr) - avg; (or ton / hr)

Superheated steam (mt/hr/line)at 40 Bar & 4000C

2-air flow (NM3 / hr) - avg; (or ton / hr)

Steam / ton of MSW as-incinerated; (or ton / hr)

MCR HV (Kcal/kg - asincinerated)

No. of Boiler LinesInitial guess of H2 in organic raw MSW (ton / hr) =Initial guess O2 in organic raw MSW (ton / hr) =

T / G Capacity (Mw) ; entireplant

Diesel /ton of MSW as-incinerated

Boiler Line # 1: Monthly Averaged Operational Data (Plant Reported)07/01 ~ 07/31

Gross Power designed at 8MW T/G Capacity per 500 mt /

Average tonnage

O / C ratio =

H / C Ratios (in Asia) =

INPUTS OUTPUTS

Furnace Excess Air (wt. %) =

MSW Elemental Composition After NORMALIZATION - Imported from Sheets '1stYr MSW Received' and Sheet ' 1st Yr MSW Incinerated'

As -Received Total (%) = As - Incinerated Total (%) =

Calculation Results - Import from sheet '1st YrTrial Balance'

Back Calculated Elemental Ratios -NORMALIZED MSW As-received:

H / C ratio =

Typical Ratios Reference:H / C Ratios (western world) =

Block-1 Balance %

Block-2 Balance %Block-3 Balance %

Initial Guess

Summary of Elemental Balance

Input the Following Key Parameters - Note: all INPUTs arePlant Description: XXX Plant; 3 x 500 Mt/day + 2 x 12 Mw T/G

Design Data:MSW Incineration/Line at MCRcondition (Mt/Day/Line)

Re-constructed raw MSW elemental analysis (wt.%); usecalculated Elements - In Data; Before Normalization

Imported from sheet ' Elemental Balance'

As-received MSW LHV (kcal/kg) =

MSW Received at gate (weighing bridge data) - Ton / DayLeachate RemovedMSW - as - incinerated (Grapple data); ton / day

Total

Re-intepretation of the WET FLUE GAS based onthe reported CEMs Data

ComponentCO2O2N2

H2O

Re-intepretation of the DRY FLUE GAS - BEFOREscrubber - based on the ME Balance Calculation

ComponentCO2

Calculated leachate removal rate (%) =Calculated leachate removal tonnage (mt/day) =Calculated in-plant power usage (kh-hr / mt-MSW-inc.) =Calculated gross power (kw-hr) / mt-MSW-as-ReceivedCalculated net power (kw-hr) / mt-MSW-as-Received

Lime as Ca(OH2) consumption - mt /month / boiler line =

Calculated Major Chemicals and Consumables'sMonthly Requirement (Mt / MO) - per boiler line

Leachate removal Rate (%) =55 % - 0.03 * (LHV of MSW-as-Received)MSW LHV / HHV areCalculated based onreconstructed ElementalBalance

Re-intepretation of the WET FLUE GAS - AFTERscrubber - based on the ME Balance Calculation

Component

Scrubber Acidic Gases Removal EfficiencySO2 (%) =Re-intepretation of the DRY FLUE GAS - AFTER

scrubber - based on the ME Balance Calculation

O2N2

H2OSO2HClTotal

Calculated Secondary WastesGenerated per Month - per boiler line

O2

N2H2OSO2HClTotal

CO2O2N2

ComponentCO2

H2OSO2HClTotal

Part C: WTE Plant Operational Management System – (P: 1/3)Knowledge Training Workshop – 8 hours courseInstructor: Mr. Abraham Shu (Email: [email protected])


Part C: Workshop Topics （培訓主題）

Production (waste processed and steam/power produced) – 生産報表 Utilities (chemicals, consumables, purchased power and aux fuels) – 耗材報表及統计 Superficial and Effective Availability – 表面及實際有效利用率 Performance comparison (actual vs. planning; actual vs. design; variance and explanations) – 生產

效率比較 Performance analysis – capacity utilization, efficiency, KPIs comparison, etc. -生產效率分析 Revised forecast – 預算修訂 Sampling and analysis (MSW, ashes, leachate, WW, flue gas, etc.) – 垃圾，灰，水之採樣与分析 Measured and back-calculated MSW HHV/LHV (ASME method) – 測量与倒算獲得之垃圾熱值 Summary of maintenance, repair, overhaul, improvement, etc. – 維修，保養，替換，翻修 Accidents – report and analysis; lesson learned – 事故意外報告 Major spare parts inventory list – consumed, replenish quantity and final inventory – 零件庫存 Attached DCS data sheets – DCS 報表 Visitors – 參訪記錄 Government audits – 政府審计 In-Company operational audit – 公司内查与審计 Planning – semi-annual and annual outage maintenance - 每半年及年度停爐維修之凖備






Part C: WTE Plant Operational Management System – (P : 3/3)Knowledge Training Workshop – 8 hours courseInstructor: Mr. Abraham Shu (Email: [email protected])


Excel program – monthly report key-in – 月報表電腦程式

Excel program – MSW HHV/LHV(boiler as calorie meter based onplant operational data) -倒算獲得之垃圾熱值電腦程式

Excel program – evaluation andanalysis -效率分析評估電腦程式

Excel program – mass and energybalance – 质能平衡電腦程式

Excel program – elemental balanceand plant data quality check – 操作運營之元素平衡電腦程式






Part C Training:Model demonstration and on-sitepracticing the use of the computerExcel program for operational systemmanagement (Requiresapproximately 3 hours)

Part C: 敎學现場 -電腦程式模擬演練（約三小时）

Left hand block is a list of Excelprograms used in the operationalmanagement system

(左圖為操作運營管理系統中所用的電腦程式）

Introduction of A Complete and ComprehensiveWTE Technology, Operation and BusinessKnowledge and Tools Training Workshop – (P: 1/1)Instructor: Mr. Abraham Shu (Email: [email protected])


Part –D: Waste Characterization20多張的Excel計算表格和20多張的幻燈片

20 plus Excel Spreadsheets and 20plus Power Point Slides






Part D: WTE Municipal Solid Waste (MSW) Blending Modeling – (P : 1/2)Knowledge Training Workshop – 3 hours courseInstructor: Mr. Abraham Shu (Email: [email protected])

Part D: 垃圾焚燒發電应用 - 垃圾物理，化學，熱值估算電腦程式 - 培訓講座– (P: 1/2 頁) - (舒成光主講)可用中英混合或單語主講 – 共需三小时上課時間

Part D: Workshop Topics （培訓主題）

Correct Way of the Sampling and Analysis 取樣與分析 Physical Properties and Proximate Analysis 個别物理性值與組份分析 Chemical Properties and Elemental Analysis個别化學性值與元素分析 HHV and LHV Calculations 高低熱值之計算 Introduction to the Data Base 背景數據介紹 Blended Waste Composition and Properties 混合垃圾物理化學性值及熱值計

算

Plus

Model demonstration and on-site practicing the use of the computer Excelprogram

加上敎學现場 -電腦程式模擬演練（共約三小时）






Part D: WTE Municipal Solid Waste (MSW) Blending Modeling KnowledgeTraining Workshop – (P : 2/2) – 3 hours courseInstructor: Mr. Abraham Shu (Email: [email protected])






Left hand block is a sample clip ofthe Waste Blending Model in theExcel model

左圖為電腦程式中部份截取）

Waste Scrap Plastic Scrap Plastic Scrap PlasticNormalization Un-normalized Normalized in MSW

Element\(mt/hr) (Mt/Hr) (Mt/Hr) (Mt/Hr)C 58.72 58.71 2.58H 7.06 7.06 0.31O 22.15 22.15 0.97N 0.01 0.01 0.00S 0.03 0.03 0.00

Cl 0.04 0.04 0.00Fl 0.00 0.00 0.00

H20 2.00 2.00 0.09Ash 10.00 10.00 0.44

Total 100.01 100.00 4.39H/C (%) 0.12 0.12O/C (%) 0.38 0.38

(MJ/Kg) 26.06(Kcal/kg) 6,233.46(Btu/Lb) 11,212.66(MJ/Kg) 24.58

(Kcal/kg) 5,879.96(Btu/Lb) 10,576.79

LHV/HHV % 94.33Wt. % in MSW 4.39

Calc. HHV

Calc. LHV

Part D: 垃圾焚燒發電应用- 垃圾物理，化學，熱值估算電腦程式 - 培訓講座

– (P: 2/2 頁) - (舒成光主講)-可用中英混合或單語主講– 共需三小时上課時間