7/30/2019 Procedimiento Instalacion Hard-software VIMS
1/43
I ns t r ucc in Especia l Fi e ld I n s t a ll a t i o n o f t h e I m p r o v e d V I M S Pa ck a g e f o r t h e 7 7 7 F Of f - H i g h w a y T r u c k { 1 3 5 0 , 1 3 5 0 ,
1 4 0 8 , 1 4 0 8 , 1 9 0 2 , 4 2 5 0 , 4 2 5 0 , 7 4 9 0 , 7 6 0 1 , 7 6 0 6 , 7 6 1 0 , 7 6 2 0 , 7 9 6 0 }
Field Installation of the Improved VIMS Package for the 777F Off-Highway Truck{1350, 1350, 1408, 1408, 1902, 4250, 4250, 7490, 7601,7606, 7610, 7620, 7960}
SMCS - 1350-544-OC ; 1408-544-OC ; 1902-544-OC ; 4250-544-OC ; 7490-544-OC ; 7601-544-OC ; 7606-544-OC ; 7610-544-OC ; 7620-544-OC ; 7960-544-OC
Off-Highway Truck:777F (S/N: JRP1-UP)
Introduction
ReferenceSpecial Instruction, SEHS7633, "Battery Maintenance Procedure"
ReferenceSpecial Instruction, REHS1841, "General Welding Procedures"
ReferenceSpecial Instruction, REHS2662, "VIMS TKPH/TMPH Monitoring"
Do not perform any procedure in this publication or order any parts until you have read this information and youunderstand this information.
This Special Instruction will provide the necessary information in order to retrofit the 777F with an improved VitalInformation Management System VIMS.
Installation of the hardware for the VIMS is adaptable to (S/N: JRP1-1564). Installation of the hardware for theVIMS is effective with (S/N: JRP1565-UP).
Installation of the software for the VIMS is adaptable to (S/N: JRP1-1919). Installation of the software for the
VIMS is effective with (S/N: JRP1920-UP).
Safety
Cerrar SIS
Pantalla anterior
Producto: NO SE HA ESCOGIDO NINGUN EQUIPOModelo: NO SE HA ESCOGIDO NINGUN EQUIPOConfiguracin: NO SE HA ESCOGIDO NINGUN EQUIPO
Nm ero de med io -REHS4418-01 Fecha de pub l icac in -11 .09 .20 09 Fecha de ac tua l izac in -11 .09 .2009
i03632152
Do not attempt to assemble this machine until you read and youunderstand the assembly instructions.
Improper assembly procedures could result in injury or death.
Pgina 1 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
2/43
Accidental engine starting can cause injury or death to personnelworking on the equipment.
To avoid accidental engine starting, disconnect the battery cable fromthe negative () battery terminal. Completely tape all metal surfaces ofthe disconnected battery cable end in order to prevent contact with
other metal surfaces which could activate the engine electrical system.
Place a Do Not Operate tag at the Start/Stop switch location to inform
personnel that the equipment is being worked on.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clearof the area. Be sure the hoist or jack has the correct capacity to lift acomponent. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Sudden movement or accidental starting of the machine can causepersonal injury or death to persons on or near the machine.
To prevent personal injury or death, perform the following:
Park the machine on a smooth level surface.
Lower the bucket and or attachments to the ground.
Stop the engine and engage the parking brake.
Block the wheels and install the steering frame lock.
Turn the battery disconnect switch to the OFF position and remove thekey.
Place a Special Instruction, SEHS7332, "Do Not Operate" tag at thebattery disconnect switch location to inform personnel that the machineis being worked on.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after theengine has been stopped. Serious injury can be caused if this pressure isnot released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, andthe oil is cool before removing any components or lines. Remove the oilfiller cap only when the engine is stopped, and the filler cap is cool
Pgina 2 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
3/43
Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should bethoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all hose assemblies and on all tube assemblies for installation purposes. Plug allhose assemblies and all tube assemblies. This will help to prevent fluid loss and this helps to prevent contaminantsfrom entering the system.
Note: Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure toobserve basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have thenecessary training, skills, and tools in order to perform these functions properly.
Machine Preparation
1. Move the machine to a hard level surface.
2. Avoid sudden steering inputs when you are parking the machine.
3. Apply the service brakes in order to stop the machine.
4. Move the transmission control lever to the PARK position.
5. If the body is fully lowered, place the hoist control lever in the FLOAT position for at least 10 seconds.
6. If the body is in the raised position, ensure that all of the body pins have been installed correctly. Refer to
Operation and Maintenance Manual, "Body Retaining Pins - Installation". Place the hoist control lever in theFLOAT position for at least 10 seconds.
7. Turn the engine start switch to the OFF position in order to stop the engine.
8. Turn the battery disconnect switch to the OFF.
9. Disconnect the battery. Refer to Special Instruction, SEHS7633, "Battery Maintenance Procedure" for
additional information on the battery.
enough to touch with your bare hand.
NOTICE
Do not allow any dirt or foreign material to get into the hydraulicsystem during assembly, connection of lines, when components are
filled with fluid, or during any maintenance operation.
NOTICE
Care must be taken to ensure that fluids are contained duringperformance of inspection, maintenance, testing, adjusting and repairof the product. Be prepared to collect the fluid with suitable containersbefore opening any compartment or disassembling any componentcontaining fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and containfluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Pgina 3 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
4/43
http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
5/43
Removal Procedure
1. Remove the two air cleaner caps. Retain the air cleaner caps.
1 208-5021 Signal Lamp
3 8T-4205 Hard Washer
3 5C-2890 Nut
1 326-4186 Bracket As
1 329-3933 Wiring Harness
1 329-3932 Chassis Harness As
4 8T-9405 Bolt
4 096-6166 Hard Washer
4 5C-8312 Nut
1 323-9470 Sensor Harness As
1 324-8740 Sensor Harness As
1 336-0799 Monitor Harness As
100 7K-1181 Cable Strap
1 130-5301 Clip
1 149-7738 Clip
Illustration 1 g01612894
Pgina 5 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
6/43
2. Attach a suitable lifting device to the hood assembly. Remove the bolts that connect the hood assembly to themachine. Remove the hood assembly from the truck. The approximate weight of the hood assembly is 320 kg(705 lb).
3. Attach a suitable lifting device to the two pieces of the grill. Remove the bolts that connect the two pieces of
the grill to the machine. Remove the two pieces of the grill. Retain the hardware for the two pieces of thegrill.
Illustration 2 g01612875
Illustration 3 g01615374
Front view
Illustration 4 g01615375
View of the removed grills
Pgina 6 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
7/43
4. Completely drain the coolant from the radiator top tank. Completely drain the oil from the brake lines. Drainthe fluids into a suitable container for storage or disposal.
ReferenceRefer to the Disassembly and Assembly manual in order to drain necessary fluids.
Note: Only perform Step 5 if the front brakes are oil cooled brakes.
5. Remove the brake tube from the side of the machine. Discard the brake tube. Keep all hardware. Thehardware will be reused.
Illustration 5 g01613061
Illustration 6 g01613773
Left hand side view of brake tube
Illustration 7 g01615154
Left hand side view
Pgina 7 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
8/43
6. Remove the left rear brake tube. Discard the brake tube. Keep all hardware. The hardware will be reused.
Note: Only perform Step 7 if the front brakes are oil cooled brakes.
7. Remove the two crossover tubes. Discard the brake tubes. Keep all hardware. The hardware will be reused.
Note: The muffler does not need to be removed in order to remove the two crossover tubes.
Illustration 8 g01831893
View of the bottom of the machine
Illustration 9 g01613978
View of the crossover tubes behind the muffler
Illustration 10 g01613955
View of the crossover tubes without the muffler
Pgina 8 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
9/43
8. Remove the plate that is covering the transfer gear. This plate will need to be removed in order to access thewire harness. Keep all hardware.
Illustration 11 g01613816
Illustration 12 g01614058
View of the 247-5630 Chassis Harness As in position
Illustration 13 g01614995
View of the 247-5630 Chassis Harness As
Pgina 9 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Impro...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
10/43
http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
11/43
1. Install tube assembly (1) to the side of the machine. Use the same hardware that was removed in Step 5 of the""Removal Procedure" " for the lower connection. Use one flange (2), one plug (3), four bolts (4), onerectangular seal (5), one O-ring seal (6), and one O-ring seal (7) for the upper connection.
Note: Reuse the washers that were removed in Step 7 of Section ""Removal Procedure" ".
Illustration 15 g01736194
View of the upper connection for tube assembly (1)
Illustration 16 g01615195
Side view
Illustration 17 g01831935
View of the bottom of the machine
Pgina 11 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
12/43
2. Install tube assembly (8). Use the same hardware that was removed in Step 6 of the ""Removal Procedure" ".Use one O-ring seal (9) at the connection from tube assembly (8) to the left rear wheel.
3. Install one fitting (10), one dust cap (11), and one O-ring (13) onto tube assembly (8) .
4. Install sensor (12) and O-ring (13) for tube assembly (8) that was installed in Step 2.
Note: Only perform Step 5 if the front brakes are oil cooled brakes.
Illustration 18 g01736253
Illustration 19 g01618303
View of the bottom of the machine
Pgina 12 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
13/43
5. Install tube assembly (14) and tube assembly (15). Use the same hardware that was removed in Step 7 of the""Removal Procedure" ". Use one O-ring seal (7) for the connection for tube assembly (15) .
Note: Only perform Step 6 if the front brakes are oil cooled brakes.
6. Install sensor (12) and O-ring (13) into flange (2) for the front left brake .
Note: Only perform Step 7 if the front brakes are oil cooled brakes.
Illustration 20 g01615200
Illustration 21 g01618240
Side view of the front left sensor for the brake
Illustration 22 g01736093
Pgina 13 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
14/43
http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
15/43
1. Drill a 19 mm (0.75 inch) hole into the front of the radiator top tank. Refer to Illustration 24 for thedimensions. Weld boss (1) to the front of the top tank.
2. Drill a 19 mm (0.75 inch) hole into the rear of the radiator top tank. Refer to Illustration 25 for the
dimensions. Weld boss (1) to the back of the top tank.
Illustration 24 g01613195
Front view
(A) 35 mm (1.38 inch)
(B) 568.7 mm (22.4 inch)
(W1) 3 mm (0.12 inch) fillet weld
Illustration 25 g01613297
Rear view
(A) 35 mm (1.38 inch)
(C) 553.7 mm (21.8 inch)
(W2) 3 mm (0.12 inch) fillet weld
Pgina 15 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
16/43
3. Weld four bosses (2) to the top of the radiator top tank. Refer to Illustration 26 for the locations of the bosses.
Illustration 26 g01613553
Top view of radiator top tank
(D) 530 mm (20.9 inch)
(E) 78.8 mm (3.1 inch)
(F) 20 mm (0.8 inch)
(G) 50 mm (1.97 inch)
(H) 80 mm (3.15 inch)
(J) 550 mm (21.6 inch)
(K) 40.1 mm (1.6 inch)
(2) Boss
Pgina 16 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
17/43
4. Weld two rods (3) to the top of radiator top tank. Refer to Illustration 27 for the locations of the rods.
Illustration 27 g01613654
View of radiator top tank
(L) 50 mm (1.9 inch)
(M) 250 mm (9.8 inch)
(N) 27.6 mm (1.1 inch)
(P) 42.6 mm (1.7 inch)
(3) Rod
Pgina 17 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
18/43
5. Route harness (15) around the radiator top tank. Refer to Illustration 28 for additional information.
VIMS Blue Light Installation
Illustration 28 g01614015
Top view of the radiator top tank
Table 4
Required Parts for the Installation of the Blue Light and Harness
Pgina 18 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
19/43
Note: Use cable straps (6) in order to install wiring harness (5), as needed.
1. Assemble the blue light by using one signal lamp (1), three hard washers (2), three nuts (3), and one bracketassembly (4) .
2. Remove the four bolts that connect the handrail to the platform. Keep the hardware. The hardware will bereused.
Item Qty Part Number Description
1 1 208-5021 Signal Lamp
2 3 8T-4205 Hard Washer
3 3 5C-2890 Nut
4 1 326-4186 Bracket As
5 1 329-3933 Wiring Harness
6 10 7K-1181 Cable Strap
Illustration 29 g01616836
Illustration 30 g01616813
Pgina 19 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
20/43
3. Secure the assembled bracket to the platform by using the same hardware that was removed in Step 2.
4. Connect harness (5) to the assembled blue light. Secure harness (5) to clip (A) that is welded to bracket
assembly (4) .
Illustration 31 g01616838
Illustration 32 g01616853
Pgina 20 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
21/43
5. Route harness (5) through the grommet that is on the side of the platform.
6. Route harness (5) through the hole that is underneath the platform. Continue to route the harness along theother harnesses that are under the platform.
Installation of the Chassis Harness
Illustration 33 g01617035
Illustration 34 g01617094
Table 5
Required Parts for Installation of the Chassis Harness
Item Qty Part Number Description
1 1 329-3932 Chassis Harness As
Pgina 21 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
22/43
Note: Use cable straps (2) in order to install chassis harness assembly (1), as needed.
1. Remove the six bolts that secure plate (AA) to the cab.
2. Cut a slot in plate (AA) for the connector that is on the cab harness that will be installed in the ""Install the
2 60 7K-1181 Cable Strap
Illustration 35 g01615535
Illustration 36 g01615599
(R) 67 1 mm (2.64 0.0394 inch)
(S) 35 1 mm (1.38 0.0394 inch)
(T) 87.4 1 mm (3.44 0.0394 inch)
(U) 143.4 1 mm (5.65 0.0394 inch)
Pgina 22 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
23/43
Cab Harness" " section. Refer to Illustration 36 for dimensions.
3. Drill four 7 0.8 mm (0.275 0.0315 inch) holes around the slot that was created in Step 2. Refer toIllustration 37 for the dimensions.
Illustration 37 g01735573
(V) 73.5 0.8 mm (2.89 0.0315 inch)
(W) 51 0.8 mm (2.01 0.0315 inch)
(X) 28.5 0.8 mm (1.12 0.0315 inch)
(Y) 80.8 0.8 mm (3.18 0.0315 inch)
(Z) 115.4 0.8 mm (4.54 0.0315 inch)
(AB) 150 0.8 mm (5.91 0.0315 inch)
Illustration 38 g01616476
Pgina 23 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
24/43
4. Begin routing harness (1) by following the large group of harnesses outside the cab. Route harness (1) towardthe front of the machine.
5. The first breakout in the harness is routed under the beam and the harness then follows the other harnesses
underneath the cab and toward the rear of the machine. This breakout gets connected to the sensor for thefront left brake tube that was installed in Step 6 of the ""Installation of the Brake Tube and Brake Sensor" ".
6. The second breakout in the harness is routed to the harness for the radiator top tank.
Illustration 39 g01616534
View from the inside of the machine
Illustration 40 g01616496
Pgina 24 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
25/43
7. Continue to route the chassis harness along the main chassis harness across the tubes and behind the coolingarrangement.
8. The third breakout (BC) in the chassis harness gets routed along the beam and to the rear of the machine.
Illustration 41 g01616644
Illustration 42 g01616659
View from the inside of the machine
(BB) Third breakout for the blue light
(BC) Third breakout for the right front sensor
(BD) Fourth breakout
Pgina 25 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
26/43
9. The breakout that comes off the third breakout (BB) connects to the harness for the blue light that wasinstalled in Step 6 of the ""VIMS Blue Light Installation" ".
10. Continue to route third breakout (BC) to the rear of the machine. Route the third breakout from the harness
under the platform and connect the harness to the sensor for the front right brake that was installed in Step 7of the ""Installation of the Brake Tube and Brake Sensor" ".
Illustration 43 g01616801
Illustration 44 g01617133
View from the inside of the machine
Illustration 45 g01617174
Angled view from the inside of the machine
Pgina 26 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
27/43
11. Route the harness down the radiator. Continue to route the fourth breakout along the other harness that is ontop of the machine frame past the engine and the torque converter.
12. Route the fourth breakout along the main chassis harness. Route harness (1) down the center tube and to theconnector receptacle assembly for the harness.
13. Connect the three wires from the fourth breakout to the connector receptacle assembly. Refer to Table 6 foradditional information.
Illustration 46 g01618098
Side view from the inside of the machine
Illustration 47 g01618113
Side view from the inside of the machine
Illustration 48 g01618154
Underneath view from inside
Table 6
Pgina 27 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
28/43
Installation of the Harness and Left Hand Brake Temperature Harness
Note: Use cable straps (5) in order to secure sensor harness assembly (1) and sensor harness assembly (2), asneeded.
Wire Locations for the Fourth Breakout
Blue Wire C985 Wire ID Pin 25
Black Wire A235 Wire ID Pin 26
Blue Wire C467 Wire ID Pin 30
Table 7
Required Parts for the Installation of the Harness for the Left Hand Brake
Item Qty Part Number Description
1 1 323-9470 Sensor Harness As
2 1 324-8740 Sensor Harness As
3 1 149-7738 Clip
4 1 130-5301 Clip
5 5 7K-1181 Cable Strap
Illustration 49 g01619119
Top view of harness
(1) Harness
Pgina 28 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
29/43
1. Connect harness (1) to the receptacle assembly that was used in Step 12 in ""Installation of the ChassisHarness" ". Harness (1) is a replacement for the harness that was removed in Step 9 of the ""Removal
Procedure" ".
2. Secure harness (1) to the frame with one clip (3). Use existing washer (AA), bolt (AB), and spacer (AC) inorder to secure clip (3) to the frame.
(E) Connection to the connector receptacle for the main chassis harness
(F) Connection from harness for the left hand brake (2) to sensor for the left hand brake
(G) Connection from harness to the sensor for the right hand brake
(H) Connection from harness to the harness for the traction control
(J) Connection to the connector receptacle assembly toward the rear of the machine
Illustration 50 g01618213
Illustration 51 g01619323
Pgina 29 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
30/43
3. Connect harness (2) to the sensor for the left hand brake that was installed in Step 4 of ""Installation of theBrake Tube and Brake Sensor" ". Connect the other end of harness (2) to connection (F) from harness (1) .
4. Connect the rest of harness (1) to the appropriate connection. Refer to Illustration 53 for additional
Illustration 52 g01619486
Illustration 53 g01618356
Top view of harness
(1) Harness
(2) Harness for the left hand brake
(4) Clip
(E) Connection to the connector receptacle for the main chassis harness
(F) Connection from harness for the left hand brake (2) to harness (1)
(G) Connection from harness to the sensor for right hand brake
(H) Connection from harness to the harness for the traction control
(J) Connection to the connector receptacle assembly toward the rear of the machine
Pgina 30 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
31/43
information.
Note: Install clip (4) to the top connection from the brake tube that was installed in Step 2 of Section""Installation of the Brake Tube and Brake Sensor" ".
5. Reinstall the cover that was removed in Step 8 of the ""Removal Procedure" ".
6. Fill the machine with fluids.
7. Reinstall the two pieces of the grill that were removed in Step 3 of the ""Removal Procedure" ".
8. Reinstall the hood assembly that was removed in Step 2 of the ""Removal Procedure" ".
9. Reinstall the two air cleaner caps that were removed in Step 1 of the ""Removal Procedure" ".
Field retrofit for the VIMS Cab Harness
Install the Cab Harness
Note: Use cable straps (6) in order to secure monitor harness assembly (1), as needed.
Illustration 54 g01613816
Table 8
Required Parts for Installation of the 336-0802 Monitor Wiring Gp (VIMS RETROFIT)
Item Qty Part Number Description
1 1 336-0799 Monitor Harness As
2 4 8T-9405 Bolt
3 4 096-6166 Hard Washer
4 4 5C-8312 Nut
5 2 130-5300 Clip
6 12 7K-1181 Cable Strap
Pgina 31 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
32/43
1. Remove the two covers from the back of the cab. Retain all the hardware.
2. Secure monitor harness assembly (1) to plate (AA) that was modified in Step 2 of the ""Installation of the
Chassis Harness" " section. Use four bolts (2), four washers (3), and four nuts (4) in order to secure monitorharness assembly (1) .
3. Connect the chassis harness from the ""Installation of the Chassis Harness" " section to the connector from
Illustration 55 g01618378
Illustration 56 g01762236
View of the outside of the cab
Illustration 57 g01736913
View of the inside of the cab
Pgina 32 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
33/43
monitor harness assembly (1) .
4. Secure monitor harness assembly (1) by using clip (5) in two places. Secure two clips (5) to the cab withexisting bolts (AB). Tighten bolts (AB) to 15 3 Nm (11 2.2 lb ft).
Illustration 58 g01737536
View of the inside of the cab
Illustration 59 g01761875
Pgina 33 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
34/43
Illustration 60 g01968131
Illustration 61 g01968853
Pgina 34 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
35/43
5. Connect all the wires from monitor harness assembly (1). Refer to Illustration 59, Illustration 60, Illustration61, and Illustration 62 for the locations of the connections. Refer to Table 9, Table 10, Table 11, and Table 12for the connections for monitor harness assembly (1) .
Note: Location (A), location (B), location (G), location (H), location (M), and location (N) have existingwires that will need to be relocated. Refer to Table 9, Table 10, Table 11, and Table 12 for the location of theexisting wires.
Illustration 62 g01968117
Table 9
Wire Locations for the 336-0799 Monitor Harness As
Brake ECM
Item Existing Wire in ECM Pin Location for JumperHarness
Wires for JumperHarness
ECM PinLocation
ARemove ECM wireBlack A235 from Pin45 of the ECM
Install ECM wire into Pin 4of the connector for the
jumper harness
AInstall jumper harnesswire, Black A235 intothe ECM
Plug into Pin 45"J1" of ECM
BRemove ECM wireBlue C985 from Pin 44of ECM
Install ECM wire into Pin 1of jumper harnessconnector
BInstall jumper harnesswire, Blue C985 intothe ECM
Plug into Pin 44"J1"of ECM
C
Install jumper harness
wire, Purple G483, intothe ECM
Plug into Pin 42"J2"
Install jumper harness
Pgina 35 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
36/43
http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
37/43
6. Install the two covers that were removed in Step 1.
Update the VIMS Software
Note: The update of the system must be performed with version 2008Cv1.0, or a more current version of Cat
Electronic Technician (ET).
Table 12
Wire Locations for the 336-0799 Monitor Harness As
Junction Block at Cab Side
Item Existing Wire inECM
Pin Location forJumper Harness
Wires for Jumper HarnessECM PinLocation
NRemove wire, Pink175 from junctionblock at Pin 10
Install wire into Pin 1of jumper harnessconnector
NInstall jumper harness wire atharness connector Pin 2, Pink
175, into the junction block
Plug into Pin 10of junction
block
Illustration 63 g01799395
NOTICE
Do not update the VIMS software unless unless you have performed
the VIMS hardware installtion procedure. Performing the VIMSsoftware update without installing the hardware could result indamage to machine.
Pgina 37 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
38/43
1. Connect a laptop computer to the Caterpillar Diagnostic Connector (1) on the fuse panel behind the operatorseat.
Note: Use a 139-4166 Data Link Cable As , 171-4400 Communication Adapter Gp , NEXG4523 ServiceProgram Module, and a 7X-1425 Data Link Cable As in order to connect the laptop computer.
2. In order to power the electrical system of the truck, perform the steps that follow:
a. Connect the batteries.
b. Turn the battery disconnect switch ON.
c. Turn the key of the machine ON.
d. DO NOT START THE TRUCK.
3. Start the Electronic Technician (ET). Cat ET will list all of the electronic control modules for the machine.
4. Update the software that is shown in Table 13.
5. Download the current data for the truck. Refer to Step 6 through Step 9.
Illustration 64 g01799317
Diagnostic connector
Table 13
ECM 777F (100 ton)
Chassis 329-5701-00
Brake 329-4686-00
Advisor 3285290V00
VIMS
335-9421-00
Engine 330-0654-00
Product Link 330-3409-00
PL SubModule 330-3408-00
Pgina 38 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
39/43
6. Select the "Brake 777".
7. In the "Brake System" folder, install the "Brake Oil Temperature Additional Monitoring System".
Note: If the front brakes are oil cooled brakes, the "Oil Cooled Front Brake Installation Status" should display
an "Installed" value. If the front brakes are not oil cooled brakes, the "Oil Cooled Front Brake InstallationStatus" should display a "Not Installed" value.
Illustration 65 g01799214
Illustration 66 g01799253
Pgina 39 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
40/43
8. Select the "Chassis 777".
9. In the "Transmission Configuration" folder, install the "Coolant Level Sensor". Also, install the "Ambient AirTemperature Sensor".
10. In the "VIMS Main 777" folder, select "Tire Analysis System" and change the status from "Not Installed" to"Installed". Refer to Table 14 for additional changes that need to be made within the "Tire Analysis System".
Illustration 67 g01799257
Table 14
"Machine Weight Speed AveragingDuration"
Recommended rolling database time is 4 hours
"Empty Machine Weight" Information that is gathered during a payload calibration
"Empty Machine Rear Axle WeightDistribution"
Information that is gathered during a payload calibration
"Loaded Machine Rear Axle WeightDistribution" Information that is gathered during a payload calibration
"Machine Speed Limit ActivationFront Tires Weight-SpeedThreshold"
TKPH/TMPH trigger value. Consult the tire manufacturer for thespecific TKPH value for the tires that are used on the machine
"Machine Speed Limit DeactivationFront Tires Weight-SpeedThreshold"
Recommended to be 100 less than the TKPH/TMPH trigger value
"Machine Speed Limit ActivationRear Tires Weight-SpeedThreshold"
TKPH/TMPH trigger value. Consult the tire manufacturer for thespecific TKPH value for the tires that are used on the machine
"Machine Speed Limit DeactivationRear Tires Weight-Speed
Recommended to be 100 less than the TKPH/TMPH trigger value
Pgina 40 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
41/43
For additional information, refer to Special Instruction, REHS2662, "VIMS TKPH/TMPH Monitoring".
Flash the VIMS Software
The VIMS software that has been updated on the 777F will require a factory password in order to turn on the systemafter flashing the software.
1. Connect a laptop computer to the Caterpillar Diagnostic Connector (1) on the fuse panel behind the operatorseat.
Note: Use a 139-4166 Data Link Cable As , 171-4400 Communication Adapter Gp , NEXG4523 ServiceProgram Module, and a 7X-1425 Data Link Cable As in order to connect the laptop computer.
2. In Cat ET, select the "Configuration" screen for the VIMS ECM.
Threshold"
"Machine Speed Limit"
Consult the tire manufacturer for the specific speed limit that is
required to allow the tires to cool off during operation. This limitmay be specific to the site
NOTICE
Only perform the following steps if your machine has the 316-1238Monitor Software Gp .
Illustration 68 g01799317
Diagnostic connector
Pgina 41 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
42/43
3. Select the "Data Acquisition System Installation Status".
4. Turn the "Data Acquisition System Installation Status" to "Uninstalled".
Note: A window will open that asks the operator for a factory password in order for the operator to disable
the system.
5. Type the information from that window into the factory password system.
Note: The factory password system will then generate a factory password.
6. Type the factory password that was created in Step 5 into the Cat ET window from Step 4.
Note: The system will now be disabled.
1. With Cat ET connected, open the "Winflash" window and install the VIMS software for the field update forSpecial Instruction, REHS4418 335-9421 Monitor Software Gp .
2. After the flash has completed, select the "Configuration" screen for the VIMS ECM.
Illustration 69 g01799257
Pgina 42 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...
16/09/2010https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s...PDF created with pdfFactory trial version www.pdffactory.com
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/shttp://www.pdffactory.com/http://www.pdffactory.com/https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s7/30/2019 Procedimiento Instalacion Hard-software VIMS
43/43
3. Select the "Data Acquisition System Installation Status".
4. Turn the "Data Acquisition System Installation Status" to "Installed".
Note: A window will open that will ask the operator to enter a factory password in order to enable the system.
5. Type the information from that window into the factory password system.
Note: The factory password system will then generate a factory password.
6. Type the factory password that was created in Step 5 into the Cat ET window from Step 4.
Note: The system will now be enabled.
Illustration 70 g01799257
Copyright 1993 - 2010 Caterpillar Inc.Todos los derechos reservados.Red privada para licenciados del SIS.
Thu Sep 16 10:47:25 EST 2010
Pgina 43 de 43Bsqueda avanzada de texto completo - REHS4418 - Field Installation of the Im...