Download pdf - System Form

견적상담지사개설 문의

SHOW ROOM 553 Highway 13

Hiep Binh Phuoc Ward Thu Duc District Hochiminh City

TEL 08 5422 6238

(한국어)

08 5422 6267 08 5403 7192

(베트남어)

FAX08 5422 6237

email. [email protected]

CONTACT US

SHOW ROOM 553 Highway 13

Hiep Binh Phuoc Ward Thu Duc District Hochiminh City

TEL08 5422 6238

(KOREAN)

08 5422 6267 08 5403 7192

(VIETNAMESE)

FAX08 5422 6237

email [email protected]

ONE STOP

SOLUTION FOR

FORMWORK

ONE STOP

SOLUTION FOR

FORMWORK

CONTENTS

ABOUT OUR COMPANY

SUMMARY OF THE SYSTEM FORM- DEFINITION & CLASSIFICATION

THE TYPE OF FORMAPLY SYSTEM FORM

• PANEL TYPE – WALL, COLUMN

• BEAM TYPE – WALL, TABLE (BEAM & SLAB)

• OTHER SYSTEM – SOLDIER, CLIMBING, SCAFFOLDING

FEATURES OF THE FORMAPLY SYSTEM FORM

APPLICATIONS

• Building Structure & Civil Structures

2ND FACTORYFORM PANEL PRODUCTION

1ST FACTORY IN KOREAASSEMBLY,REPAIR,INVENTORY

1ST FACTORYPARTS MATERIALS PRODUCTION

SH

OW

RO

OM •EXPORT SYSTEM FORMS

VISION 2010

•SECURE TECHNOLOGY OF

•SYSTEM FORMS

2009

•KOREAN SYSTEM FORMS

•PRODUCTION

2008

•OWN-DEVELOPED TECHNOLOGY TO SECURE

2007

FORMAPLY SYSTEM FORM “One Stop Solution for Formwork”

COMPANY INTRODUCTION

DOMESTIC SALES

OVERSEAS SALES

TECHNICAL SUPPORT

PRODUCT DEVELOPME

NT

KEY TECHNOLOGIES

•Integration Technology of Surface : ABS Resin+ Main Body :Grid TypeBamboo Board

•Seamless Wide Product

•(Maximum 1200W X 3000H)-Provides High Compatibility : 5~10times ---> 40~50time

TECHNOLOGY FOR

ADHESION OF

LAMINATED PLASTIC

AND PLYWOOD

•One Stop Solution System “Panel + Beam + Scaffold + Accessories

•Panel Manufacturing Facility In 16,529.00m2 + Accessory Manufacturing Facility In 6,616.60m2

MANUFACTURIN

TECHNOLOGY

CONSIDERING THE

NATURE OF

THESTRUCTURE FOR

DEDICATED SYSTEM

FORM

•Develop various clamp to make One touch Assembly By A Hammer

•Provide Connectivity Between Two Kinds Of Mold Form (Plywood, Euro Form, Aluminum Form Etc.

•Keep Experience To Supply A Formwork And Temporary Construction Materials For 10 Years

ASSEMBLY

TECHNOLOGY OF

PANEL USING

VARIOUS CLAMPS

SUGGEST A FORMAPLY SYSTEM FORMWORK

System Forms Improved Quality

Easy to secure the Vertical Column

Safe Working Space

Before the Concrete Placing Easy of Maintaining Cleanliness

Easy to Assemble Check Status

Minimizes Material Loss

Decrease Collapse rate by side pressure during 2nd concrete placing

BENEFITS

1st Time-Column (Verticality) 2nd Time-Crossbeam & SLAB (Horizontality)

Foundaition C/P

1st

COLUMN

2nd

Beam & SLAB

Horizontal Pressure

Horizontal Pressure

Horizontal Pressure

Horizontal Pressure

V.H SEPARATE CONCRETE CASTING

ASSEMBLING IN FACTORY OR SITE

INSTALLATION AT CONSTRUCTION SITE

CONCRETE CASTING

DISMANTLELIFT

RE-INSTALLATION

DIFINITION OF FORMAPLY SYSTEM FORMWORK

Marking,Reinforcement

Placing

This is sort of assembly type gang form that is installed or dismantled simply and fast in order to assembly a large form unit by using modularized

standard form panel and waller. It is an economical form system that can be used again for a long period by reassembling in conformity of various

shapes of concrete wall & column structures.

CONFIGURATION TYPE APPLICATION OF STRUCTURE

PANEL TYPE- PLYWOOD + FRAME- CLAMP- PROP- WORKING DECK

General Wall – Breast Wall, Inside Wall, Outside Wall, Face Wall

Round Wall – Round Type Structure, Ramp

Column – Inside Column, Outside column

Foundation – Inside Foundation, Inside Column, Pier (Bridge)

BEAM TYPE- TIMBER BEAM(STEEL +LUMBER)- PLYWOOD- CLAMP- WALLER- PROP & WORKING DECK

High Wall – Breast Wall, Face Wall, Underground Road

Irregular Wall – Tunnel Sidewall, Upper Part Bridge, Pier

Slab – Tunnel

Table Form – Slab Construction

OTHER TYPE

Soldier System – Single Face Wall in Underground, Foundation

Climbing System – Bridge, High Wall

Auto Climbing System – Core Wall Construction <Under Development>

Scaffolding & Supporting – System & Fixed

THE KIND OF FORMAPLY SYSTEM FORMWORK

PANEL TYPE SYSTEM FORM - COLUMN FORM

Reinforcing spacerishomogenized

(Spacer)

Tower crane is not required during Form Transfer

(Transfr Equipment)

Adjustment of Column

width is possible

(5cm hall interval)

Installation Without Tie(Maximum Width of the

Column:1.6m): Improved Quality/

Cost Reduction

FORMAPLY COLUMN FORM

+

+

FORMAPLY COLUMN FORM is?

Formaply column form is

assembled simply by tying

4 surfaces panel with

column clamp without separate

waler or tie and therefore

the work is done fast.


1800

1500

1200

900

600

300

Coupling Form

TRANSFER DIVICE OF

ASSEMBLY & DISMANTLING

SPACER

(3m)

Height of Standard

Form

•Space interval is adjustable between 20 and 80mm

•Stable interval maintenance is possible (Keep quality)

•Saving cost

•(Improving quality/save cost/Safety/Environment)

FUNCTION OF SPACER


OPERATING SUGGESTIONS

COLUMN : Max 1000mm ~ Min 200mm

Application : 1200mm (4sh/1set)

Changes In The Width dimensio: 50mm Intervals

♣ IN ADDITION AS ONE SIZE FORM PANEL CAN BE USED FOR MAKING ANY SIZE OF THE COLUMN WITH HIGH LEVEL OF COMPATIBILITY.

900mm

1000mm 800mm 700mm

1000 x 900800 x 700

700 x 600 600mm

1. FORM 600 ▶ 150 ~ 400 mm

2. FORM 900 ▶ 200 ~ 700 mm

3. FORM 1200 ▶ 200 ~ 1000 mm

4. FORM 1500 ▶ 200 ~ 1300 mm

5. FORM 1800 ▶ 200 ~ 1600 mm

3. EX) 1200 Form’s Changes

in the Width Dimention

ASSEMBLY

INSTALLATION

CONCRETE CASTING

DISMANTLELIFT

RE-INSTALLATION

COLUMN FORM OPERATION FLOW DRAWING


PANEL TYPE SYSTEM FORM – WALL FORM

COUPLING FORM

3.0mHEIGHT OF STANDARD

FORM

1800

1500

1200

900

600

BASIC CHARACTERISTICS OF FORMAPLY SYSTEM FORMWORK

FORMAPLY WALL FORM A LIGHT WEIGHT STRUCTURE AND IT IS SUI TABLE LIFT, INSTALL, DISMANTLE AFTER ASSEMBLING A

LARGE SURFACE FORM UNIT AND THEREFORE, THE WORK IS CARRIED OUT FAST

OPERATING SUGGESTIONS

CHANGE OF WIDTH : change Width According to Length of the Wall

CHANGE OF HEIGHT : 3 ~ 6 m(Coupling Form & Lifting Installation)

Assembling & Delivery : Product Drawing –Assembled at Factory or Site – Installation by Construction Site

WEIGHT : 40kg/㎡

A Chamfer Strip : 20X20, 30X30, R30, Each Kind of Specification is Possible

Duration Time of Dismantled / Transport / Installation : 30~40Minutes/Set

COMPONENT : Panel, Clamp, Support, WORKING DECK, SCAFFOLD, HAND RAIL, A CHAMFER STRIP ETC..

BA

SIC

CH

AR

AC

TE

RIS

TIC

S O

F

FO

RM

AP

LY

WA

LL F

OR

M

INSTALLATION TIE : Width of Panel 1,2m (5Area)


WALL + Coupling Clamp For EURO FORM

FILLARCLAMP

WALL + EURO FORM W.E.P (Wall End Panel) Conventional Type

“CAN BE ASSEMBLED CONVENTIONAL PANEL, INCORNER, OUTCORNER, ALUMINUM FORM” (THE SAME HEIGHT OF CONVENTIONAL PANELS PROFILE = 63.5MM)

1. ARRANGEMENT PANEL & JOINT A CLAMP 2. ARRANGEMENT WALLER 3. INSTALLATION OF TIE FOR FIXED WALLER

4. INSTALLATION OF JOINT WALLER 5. INSTALLATION OF SUPPORT 6. INSTALLATION OF SAFETY WORKING BOARD 7. LIFTING OF PANEL

8. JOINT WITH EACH PANEL 9. JOINT WITH PANEL & BRACKET 10. FIX OF PANEL 11. CONCRETE CASTING

PANEL TYPE SYSTEM FORM - WALL FORM OPERATION FLOW DRAWING

MI

M0

MP : Standard Panel MO : Out Corner

MI : In Corner W : Wall Thickness

RED COLOR : FORMAPLY

L-TYPE, T-TYPE WALL FORMS COMBINATION

BLUE COLOR : EURO FORM


Timber

Steel

Beam

Bracket

PANEL TYPE SYSTEM FORM – TABLE FORM

Insta

llatio

n –

Constru

ction S

ite

Insta

llatio

n –

Constru

ction S

ite

Beam

Bra

cket +

Tim

ber S

teel

Liftin

g JIZ

for T

able

Form

SLAB & BEAM

BEAM TYPE SYSTEM FORM

WALL (SLOPPING WALL, VERTICALITY WALL)

FORMAPLY SOLDER SYSTEM

FORMAPLY SOLDER SYSTEM is?

A Method Of Construction Which Enable Concrete Construction In A Building Or On A Public Works Site Without Using Form Ties.

It Is Also An Economical System That Provides Precision Construction, Solves Waterproofing Problems And Reduces Construction Time, Materials And Labor Costs.

PROVIDES FOR QUICK INSTALLSTION AND DISMANTLING

USES ECONOMICAL AND HIGHLY EFFICIENT ANCHOR SYSTEM

FITS TO HEIGHT CHANGES OF THE FLOOR

FITS IN LARGE SPACES

MINIMIZES MATERIAL LOSS

ENABLES LIFTING OF THE PANEL AND BRACE FRAME AFTER BUILDING THEM ON THE GROUND


Height of Concrete casting6.0m

Standard Height

3.0m

4.2m

4.8m

5.4m

3.0m3.6m

ANCHOT BOLT

(￠30)


FORMAPLY CLIMBING SYSTEM FORM

Swift Pulling Up

Secured Wide And High Work Space Maximum 600M

Secured Space For Panel Cleaning And Reinforced Rod Job

Economical Cost / Cost Reduction / Improved Quality

Protection From Falling Objects And Similar Accidents

Maximum 3.5M Concrete Casting

Easy Installation & Dismantling

FORMAPLY CLIMBING SYSTEM FORM

DRAWING OF PRODUCTTION

MOLD FRAME MATERIAL FOR BASEMENT

View after installation

Install Euroform and rectangular lumber beside plywood

Put pipe and rectangular lumber on lumber. And put the plywood panel

After installation side beam support, fix them with bolt

OTHER SYSTEM

View for beam bracket installation

Formaply beam B/K does not require nail and tie

By using general timber through beam bracket, cost effective, high safety, improving quality, decreasing waste are realized

BRACKET FOR COLUMN BEAM SUPPORT

OLD BRACKET

OTHER SUB MATERIALS

FEATURE OF BRACKET FOR

COLUMN BEAM

Fix it to the column concrete w/o nail

One worker can install it

Good compatibility and repeated use

Improve the site environment

Apply various dimension of column

2. Data for expecting saving cost in case of Column Form applied

[unit :US$ / ㎡]1. Data for expecting saving cost in case of Wall Form applied

SPECIAL ADVANTAGE OF FORMAPLY SYSTEM FORM

CHAMFER STRIP,

THICK WIRE,

TIMBER ETC

TIEBAND, WEDGE

PIN

AMOUNT(ESTIMATED)

THE RATE OF

REDUCE(%)

SYSTEM FORM

CONVENTIONAL

DIVISION

1

7TIMEX3MTH

21TIMES2

SAVED AMOUNT

ANGLEEURO

FORM

REMARKS

LOSS OF THE MATERIAL COSTNO

1.5451.363 1.272

-7.272

9.090

16.36

-45%

55%

100% 0.3635.45

5.454

-4.545

LABERFEE(ASSEMBLY, CLEANING ETC)

COST OF LABER

-2.727

3.636

6.363

CHAMFER STRIP, TIMBER, THICK

WIRE ETC.TIE ANGLE

AMOUNT(ESTIMATED)

THE RATE OF REDUCE

(%)

SYSTEM FORM

CONVENTIONAL

DIVISION

1

3.5TIMEX3MTH

=10.5TIME2

SAVED AMOUNT

SCAFFOLDEURO

FORM

REMARKS

LOSS OF THE MATERIAL COSTNO

1.6360.727 0.18

-6.363

10.00

16.36

-39%

61%

100% 2.005.45

6.363

-3.636

LABERFEE(ASSEMBLY, CLEANING ETC)

COST OF LABER

-2.727

3.636

6.363

[unit :US$ / ㎡]

QUALITY COMPARE FORMAPLY SYSTEM FORM WITH EUROFORM

ROUND TYPE

[ 폼 연결선 無 ]1.2m(폭) x 3m(길이)

Installation Without Tie

ROUND TYPE

TH

E K

IND

OF C

HAM

FER S

TRIP

FO

RM

APLY

CO

LU

MN

FO

RM TRIANGULARITY


TRIANGULARITY TYPE(20X20/30X30)

CONVENTIONAL (EURO FORM)

※ Assembly/Dismantling Type Chamfer Strip is?

Application/EURO FORM PANEL, ALUMINUM FORM FORMAPLY Form

foces on

Line(線) Surface(面)

Angle(刻)On structure construction

COMPARISON WITH FORMAPLY SYSTEM FORM AND EURO FORM


FO

RM

APLY

WALL F

ORM

CONVENTIONAL (EURO FORM)

THE SUFACE QUALITY OF CONCRETE IS THE HIGHEST

THE BEST QUALITY OF THE

CONCRETE WORK

CHECK POINT BEFORE FORMAPLY SYSTEM FORM APPLY

FORMAPLY SYSTEM FORMS APPLICATION EFFECT

COST SAVE

IMPROVE QUALITY

TIME

SAVE

SAFETY

ENVIRONMENT

IMPROVE

SUCCESSFUL

CONSTRUCTION

WORKING

PERIOD

WORKING POSTULATE

OF SITE

PLAN of the USED

EQUIPMENT

PLAN OF DIVERSION

V.HSEPARATE CONCRTECASTING


PART SUMMARY-FORMAPLY FORMWORKS REMARKS

OUTSIDEBREAST WALL

FORMAPLY WALL PANEL (FP H=6M)FORMAPLY SOLDIER SYSTEM (H=6M)FORMAPLY CLIMBING SYSTEM (H=3~3.5M)

INSIDE BREAST WALL

WALL PANEL (FP) –ROUND TYPE CORE : EURO FORMCROSS PART, STRAIGHT LINE PART

COLUMNRC COLUMN : COLUMN PANEL (CFP)ROUND COLUMN : STEELWALL TYPE COLUMN : COLUMN PANEL

BEAMCONVENTIONAL + EURO FORMBEAM BRACKET – SUPPORT FOR GYPSUM BOARD(BEAM BRACKET APPLIED)

SLABPLYWOOD PANELSYSTEM SUPPORT (DETACHABLE SCAFFOLDING SYSTEM)

SUGGESTION & SUMMARY OF FORMWORK FOR EACH PROCESS

Check over how to save the construction

period firstly

Construction method of VH separated

concrete placing is applied and column &

wall process is pre construction

Apply column form for easy dimension

transformation

Increase the time of use by using wall

form applied special plywood reusing over

50 times

Meet the various floor height by simple and stable solder / climbing formwork

BUILDING CONSTRUCTION SITE

SYSTEM FORMWORKS APPLICATION CASE

Condominium -Pa Ju We’ve The Zenith -Haeundae-Busan

Susung Leaders View -Dae Gu Metapolis Complex-Dong Tan GS Xi Apartment –Ban Po-Seoul

Park 1 Bldg-Youido-Seoul

CIVIL CONSTRUCTION SITE

SYSTEM FORMWORKS APPLICATION CASE

Application BridgeA Shipyard Dock-Yeong Gwang

A Steelworks Foundation Yeo Su City Industrial Park

A Nuclear Power Station RCBFoundation

A Shipyard Dock- Mok Po