3
Field Splices The main restriction on manufactured and fabricated length of steel sections is transportation. The contractor usually orders the required steel from the factory to his workshop where it is cut to desired lengths, drilled, tapered and welded according to workshop drawings. The fabricated steel is again transported to the site for erection and assembling. Hot rolled sections such as Ι-L-C and PLs (small width) are usually fabricated in lengths ranging from 12 to 14 m. It is likely to transfer such lengths from plant to workshop and then to site. Large widths PLs (b1m) are fabricated in approximately 7 m lengths, in order to prevent and instability problem in it during transportation. Splices are fabricated either at workshop or at field. Workshop splices are used to connect large-width plates (7m), which are part of a built-up section less than 14m length. Such splices are used in webs of main girders. Field splices are used to assemble members having lengths exceeding 12 m. In bridges and frames, splices in main girders and rafters are better to be symmetrical about the C.L. of the MG and to be located between the XGs or beams. In multistory buildings, splices in the columns are made away from the beam-column connection (1m above or below), and don’t splice adjacent columns at the same elevation, instead used staggered splices.

Splices

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Page 1: Splices

Field Splices

� The main restriction on manufactured and fabricated length of steel sections is transportation.

� The contractor usually orders the required steel from the factory to his workshop where it is cut to desired lengths, drilled, tapered and welded according to workshop drawings. The fabricated steel is again transported to the site for erection and assembling.

� Hot rolled sections such as Ι-L-C and PLs (small width) are usually fabricated in lengths ranging from 12 to 14 m. It is likely to transfer such lengths from plant to workshop and then to site.

� Large widths PLs (b≥1m) are fabricated in approximately 7 m lengths, in order to prevent and instability problem in it during transportation.

� Splices are fabricated either at workshop or at field.

� Workshop splices are used to connect large-width plates (≤ 7m), which are part of a built-up section less than 14m length. Such splices are used in webs of main girders.

� Field splices are used to assemble members having lengths exceeding 12 m.

� In bridges and frames, splices in main girders and rafters are better to be symmetrical about the C.L. of the MG and to be located between the XGs or beams.

� In multistory buildings, splices in the columns are made away from the beam-column connection (1m above or below), and don’t splice adjacent columns at the same elevation, instead used staggered splices.

Page 2: Splices

Example Design the F.S. for the shown built-up MG assuming:

Max. moment @ splice = 70 tm

Max. shear @ splice = 38 ton

Use St 37, H.T.Bolts M24 (Qs= 6.29 t)

tm7471100*57.3

601525*1.4M

cm 601525)(I

cm 303 A

cap

4grossx

2 gross

.==

=

=

� AASHTO specifications require that splices be designed for the average of the calculated maximum moment @ splice and the allowable capacity of the member, but not less than 75% of the allowable capacity, i.e.:

=

=+

tm 110.8147.7*0.75

tm 81082

147.770 of greater the is Msplice

.

ton 156070

8110*83V

load, to related are moment & shear since

tons 4158424011051(V

tm 110.8M

splice

cap

splice

..

.).*.**.()

==

==

=

tm

tmt

web

� Web Splice

Assume the # of bolts and the configuration as shown below.

30cm

110cm

2.3cm

1.5cm

100cm [email protected]

cm

FS

7cm

e=8cm 18M24

Page 3: Splices

tm 35.54.830.65

100

81560

601525

518110

e*VI

I*MMMM

12110

splicegross

websplice ecc.webbolts

3

=+=

+=

+=+=

*.*.

*.

bolts the on shear causes that moment torsional a is Mbolts

4

22222

yxp

cm 516090

5329465342351122

II(I

.

].**[)]..(*[

)

=

++++=

+=bolts

ton 3.3418

60.15

n

VP Vto Due

ton 0.773.5*16090.5

100*35.5x*

I

M(P

ton 10.1546*16090.5

100*35.5y*

I

M(P

splice'vsplice

maxp

bv

maxp

bh

===⇒

===

===

max

max

)

)

OK tons 58122P tons 9510

3437701510R

s

22max

..

)..(.

=<=

++=

The web splice plates should be 100cmx30cmxt

.....OKt/cm 960t/cm 300100)*(1*2

60.15f

.....OKt/cm 1.4t/cm 1.0650*166667

100*35.5f

cm 166,66712

100*1*2)(I

cm 1tsay 9.522

tt Let

22v

22b

43

PLx

mmmmw

...

.

<==

<==

=

=

=→=+=