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Join India’s First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application

Aerospace Casting, Defence Casting, Medical Casting

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Page 1: Aerospace Casting, Defence Casting, Medical Casting

Join India’s First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application

Page 2: Aerospace Casting, Defence Casting, Medical Casting

A World Class Investment Casting Foundry

Aerospace

Defense

Medical

Page 3: Aerospace Casting, Defence Casting, Medical Casting

AS9100 Certified Investment Casting Foundry

Page 4: Aerospace Casting, Defence Casting, Medical Casting

History

1995 We established M/s Inova Cast with well-equipped modern manufacturing facilities for manufacturing Investment Castings.

2000 Certified by ISO 9001, P.E.D. & AD 2000 - Merkblatt W 0 from TUV Nord.

2005 We started 2nd manufacturing unit M/s Inovative Technocast to fulfill growing needs from our customers.

2010 We developed In-House CNC Machine Shop to supply ready to use quality components to our customers.

2015 We started our Third foundry Turbo Cast (India) Pvt. Ltd, certified for AS 9100C, exclusively for Aerospace, Defense and Medical applications.

Page 5: Aerospace Casting, Defence Casting, Medical Casting

Production Capacity and Range

Description Capacity / Range

10,000 Meter2

7,000 Meter2

45 Grams to 45 Kg. for Steel

600 mm X 300 mm X 200 mm

2.00 mm

60 MT / Month

40 MT / Month

As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min)

Valves, Pumps, Automobile, General Engg.

150 Nos.

ISO 9001, P.E.D., AD 2000-Merkblatt W 0

10,000 Meter2

7,000 Meter2

600 mm X 300 mm X 200 mm

Export Market (50% Export) (50% Domestic)

Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia

Quality Approval

Built up Area

Area of Land

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness

Industries Catered

Total Employee

Inova Cast Pvt. Ltd.

Page 6: Aerospace Casting, Defence Casting, Medical Casting

Production Capacity and Range

Description Capacity / Range

10,000 Meter2

7,000 Meter2

45 Grams to 45 Kg. for Steel

600 mm X 300 mm X 200 mm

2.00 mm

60 MT / Month

40 MT / Month

As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min)

Valves, Pumps, Automobile, General Engg.

150 Nos.

ISO 9001, P.E.D., AD 2000-Merkblatt W 0

10,000 Meter2

7,000 Meter2

600 mm X 300 mm X 200 mm

Export Market (50% Export) (50% Domestic)

Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia

Quality Approval

Built up Area

Area of Land

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness

Industries Catered

Total Employee

Inovative Technocast Pvt. Ltd.

Page 7: Aerospace Casting, Defence Casting, Medical Casting

Production Capacity and Range

Description Capacity / Range

Area of Land

Built up Area

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness (Steel)

Surface Roughness (Aluminum)

Total Employee

16,000 Meter2

8,000 Meter2

45 Grams to 45 Kg. for Steel 15 Grams to 15 Kg. for Aluminum

600 mm X 300 mm X 200 mm

2.00 mm for Steel 1.50 mm for Aluminum

50 MT / Month

10 MT / Month

As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min)

As Cast Ra 2.4 to 3.2 µm Machined Ra 0.6 µm (Min)

50 Nos.

Page 8: Aerospace Casting, Defence Casting, Medical Casting

Our Vision & Mission

“To adopt a solution driven approach to achieve Customer Delight and create marked presence internationally.” “To be a global solution provider in Investment castings for a niche market of Aerospace, Defense and Medical applications offering high degree of dedication and cost effective solutions.”

Page 9: Aerospace Casting, Defence Casting, Medical Casting

Our Road Map……

Page 10: Aerospace Casting, Defence Casting, Medical Casting

Values

Cast Precision: to Produce high quality products for customers

Cast Reputation: to keep a good reputation

Cast Progress : to make progress everyday

Page 11: Aerospace Casting, Defence Casting, Medical Casting

• Aerospace • Medical

• Defence • Electronics • Aluminum Alloy

Industries Catered

Page 12: Aerospace Casting, Defence Casting, Medical Casting

Aerospace

Material : 17-4 PH Weight : 1.400 Kg Thickness : 2.50 mm minimum Application : Aerospace Part

Material : MSRR 6527 Weight : 0.100 Kg Thickness : 2.00 mm minimum Application : Rolls Royce Engine Part

Material : A356 T6 Weight : 0.500 Kg Thickness : 3.00 mm Minimum Application : Boeing Engine Part

Page 13: Aerospace Casting, Defence Casting, Medical Casting

Defence

Material : A356 T6 Weight : 0.100 Kg Thickness : 1.50 mm minimum Application : Defence Part

Material : A356 T6 Weight : 5 Kg Thickness : 2.50 mm Minimum Application : TIFCS (Army Tank)

Material : A356 T6 Weight : 0.290 Kg Thickness : 1.5mm minimum Application : Electro Optical Part

Page 14: Aerospace Casting, Defence Casting, Medical Casting

Medical

Material : A356 T6 Weight : 8 Kg Thickness : 1.50 mm minimum Application : Medical Part

Material : AISI 316L Weight : 0.850 Kg Thickness : 1.5 mm minimum Application : Medical Part

Material : Al. Alloy A360 Weight : 1.700 Kg Thickness : 2.00 mm Minimum Application : Medical Part

Page 15: Aerospace Casting, Defence Casting, Medical Casting

Electronics

Material : A356 T6 Weight : 0.075 Kg Thickness : 1.50 mm minimum Application : Semi-conductor Part

Material : A356 T6 Weight : 0.300 Kg Thickness : 1.60 mm minimum Application : Semi-conductor Part

Material : A356 T6 Weight : 0.280 Kg Thickness : 1.50 mm minimum Application : Electronics Part

Page 16: Aerospace Casting, Defence Casting, Medical Casting

Aluminum Alloy

Material : A356 T6 Weight : 0.060 Kg Thickness : 1.50 mm minimum Application : Renewable Energy

Material : A356 T6 Weight : 0.060 Kg Thickness : 2.00 mm minimum Application : Renewable Energy

Material : A356 T6 Weight : 0.100 Kg Thickness : 2.00 mm minimum Application : Renewable Energy

Page 17: Aerospace Casting, Defence Casting, Medical Casting

Production Facilities

Page 18: Aerospace Casting, Defence Casting, Medical Casting

Surface Treatment

Anodizing

Phosphating Powder Coating

Pickling & Passivation

Blackening Painting

Zinc Coating

Sand Blasting

Chromate Conversion

Turbo owns a variety of surface treatment methods and facilities.

Tumble Blasting

Mirror Polishing

Ou

t So

urc

ed

In

Ho

use

Electro Polishing

Page 19: Aerospace Casting, Defence Casting, Medical Casting

Special Techniques Enable Turbo Cast to Be Competent with Those Diff icult ies at Wax Inject ion stage When Mfg the Parts with Inner-Sophist icated-Structures.

Special Techniques

Soluble Wax Simulation

In House

Page 20: Aerospace Casting, Defence Casting, Medical Casting

Special Techniques

Special Techniques Enable Turbo Cast to Be Competent during Wax Pattern Development Without Tool ing & with Those Diff icult ies at Shel l Making stage When Mfg the Parts with Inner-Sophist icated-Structures .

Ceramic Core Rapid Proto Typing

Out Sourced

Page 21: Aerospace Casting, Defence Casting, Medical Casting

U.T.M.

Metallurgical Microscope

Testing & Inspection Facilities

Spectrometer (Spectro GmbH)

Hardness Tester

Impact Machine

CMM (700X700X600)

Page 22: Aerospace Casting, Defence Casting, Medical Casting

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

Turn over in Million USD

Inova Inovative Turbo

Turnovers in the Last years

2001-02 $ 0.50 M 2002-03 $ 0.50 M 2003-04 $ 1.00 M 2004-05 $ 1.50 M 2005-06 $ 2.50 M 2006-07 $ 4.00 M 2007-08 $ 5.50 M 2008-09 $ 5.00 M 2009-10 $ 4.00 M 2010-11 $ 5.00 M 2011-12 $ 6.50 M 2012-13 $ 7.00 M 2013-14 $ 7.00 M 2014-15 $ 7.00 M 2015-16 $ 7.00 M

Page 23: Aerospace Casting, Defence Casting, Medical Casting

Alloy of Products

40%

3% 5%

2%

30%

10%

10%

Aluminium

Copper

Nickel Alloys

Cobalt Alloys

Stainless Steel

Low Alloy Steel

Others

Stainless Steel

Aluminum Alloys

Copper Alloys

Nickel Alloys

1.4308, 1.4408, 1.4581, CK3MCuN, CN7M, CH-20, CF3M, 17-4 PH, etc.

A201, A206, A356, A357, A359, C355, C357, F357, L51, L92, L119, L169, etc.

Aluminum Bronze, Tin Bronze, Phosphorus Bronze, etc.

CW12MW, CZ-100, M35-1, CW6MC, CU5MCuC, N12MV, etc.

Cobalt Alloys Stellite-6, Stellite-12, etc.

Loy Alloy Steel 1.7744.5, etc.

Page 24: Aerospace Casting, Defence Casting, Medical Casting

Industry Catered

25%

40%

5%

8%

12%

10%

Aerospcae

Defence

Medical

Electronics

Nuclear Power

Other

Aerospace

Electronics Medical Nuclear Power

Defence

Other

Page 25: Aerospace Casting, Defence Casting, Medical Casting

AS 9100 Certificate ISO 9001 Certificate

Quality Accreditation Certificates

Page 26: Aerospace Casting, Defence Casting, Medical Casting

BEL, Chennai - 2015 KUN Aerospace - 2015

Customer Appreciation Letter

Page 27: Aerospace Casting, Defence Casting, Medical Casting

Our Valued Customers

Page 28: Aerospace Casting, Defence Casting, Medical Casting

Our Associate Group Companies

Email :- [email protected] Website :- www.inovacast.com

Inova Cast Pvt. Ltd.

Inovative Technocast Pvt. Ltd.

Page 29: Aerospace Casting, Defence Casting, Medical Casting

Turbo Cast (India) Pvt. Ltd.

Phone No.

E-mail

Website

Address

+91 - 2825 - 280301 / 280302

[email protected]

www.turbo-cast.com

Survey No. 21, Village :- Biliyala, Rajkot - Gondal National Hightway, B/h Pan Agri Export, Rajkot - 360311,Gujarat, India