LE SA General

Welcome to Lubrica/on Engineers

Who are we ?

Producer of high performance industrial lubricants, oil analysis services & reliability solu/ons

Expert in maintenance cost reduc/on

Who are we ?

Based in more than 60 countries

State of the art plant based in Kansas USA

Interna/onal Headquarters based in UK

Who are we?

What is the main differences of LE, compared with other lubricant

producers ?

Studies shows that the lubricant

cost, represents only 2-3 % of the total maintenanc

e cost

LE uses100 % Paraffinic base oil

Synthe/c Base oil

LE adds unique-proprietary addi/ves to reduce fric/on, heat, wear, increase water separa/on, tachiness, heat resistance etc.

AlmasolMonolecDuolecQuinplex

DUOLEC is the newest LE proprietary additive incorporating revolutionary technology designed specifically for use in LE gear lubricants. It is a temperature activated, dual acting, liquid additive that imparts special properties and synergies to the LE Products in which it is used. DUOLEC increases lubricant film strength and protects metal surfaces outperforming at

Under normal to light conditions of speed and load, two metal surfaces are effectively separated by a lubricant film. This is known as hydrodynamic lubrication. An increase in load or a decrease in speed reduces the lubricant film allowing metal to metal contact and raising the temperature of the contact zone due to frictional heat. As a result, the EHD and mixed film antiwear components of DUOLEC

Solid Additive

Almasol

Maximum Service

Temperature

1,038C (1,900F) 400,000 psi(28,123 kgf/cm)

Inert None

MolybdenumDisulfide

343C (650F) 400,000 psi(28,123 kgf/cm)

Some Oxidizes in air above 343C (650F), forming abrasive molybdenum trioxide. Tendency to build up on itself, affecting machinery with close tolerances. Cannot tolerate hydrochloric and nitric acid, especially when heat, water and air are present.

Graphite 426C (800F) 80,000 psi(5,625 kgf/cm)

Some Known to exhibit galvanic corrosion problems. Tendency to build up on itself, affecting machinery with close tolerances.

Fluorocarbon (PTFE)

260C (500F) 5,000 psi (352 kgf/cm)

Inert No load-carrying capability. Tendency to build up on itself, affecting machinery with close tolerances.

Load Carrying Capacity

Acid Resistance

Drawbacks When Used in Industrial Lubricants

A

B

C

DEMO

Quinplex1

2

3

4

5

Water Resistance

Tackiness

Cohesion

Mechanical Stability

Corrosion Resistance

BEFORE AFTER

Quinplex Demonstra/on

Impact Tester Water Separa/on

Gear Box Demonstra/on

Oil Analysis Services

Audits & Inspec/ons

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Viper Mk II WRL Key Components

Viper Lube Pump Kit

Viper Seals

Viper Collar (seals & scrapers

in place)

Wire Rope Lubrica/on

Oil Spill Eater II (OSE II) is the worlds most environmentally safe and cost effec/ve bioremedia/on process for the mi/ga/on of hazardous waste, spills and contamina/on virtually anywhere of any size, large or small.

Who are we - Video

End of 1st Part

2nd PartApplica/on Examples

Live Opera/ons

Gear Box Live Opera/on

Gear Lubrica/on

Duolec 1601-1609 strong advantages Highest FZG A/8,3/90 Stage passed 14 Great lubricant supply to the lubrica/on

film, wider film width, less fric/on Increased gear box life Possible gear healing Opera/onal temperature reduc/on Much longer oil change intervals No foaming

Gear Lubrica/on Live

Gear Lubrica/on Live

Pyroshield 9011 results Daily consump/on with previous lubricant: 2,8 Kg

Daily consump/on with Pyroshield 9011: 1,2 Kg

57% reduc/on

9jC pinion temperature reduc/on

Gear Lubrica/on - Healing

Pinion gear prior the use of Pyroshield Pinion gear aler 21 months with Pyroshield

Gear healing - Pimng reduc/on

Vibra/on reduc/on

87% lubricant reduc/on

Gear Lubrica/on - Healing

Gear Lubrica/on

Gear Lubrica/on

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12.500

25.000

37.500

50.000

Jan 2006 Jul 2006 Jan 2007 Jun 2007 Dec 2007 Jul 2008 May 2009 Dec 2009 Mar 2013

Oil Life

Oil life (hrs)es#ma#on

Duolec 1606 data from 20 gearboxes Oil analysis (AES) monitoring Con/nuously increasing average life of installed oil More than 7 years oil opera/on in several units

Gear Lubrica/on

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Cost of 1lt euro/day

Duolec 1606 data from 20 gearboxes Con/nuously decreasing lubricant usage cost

Oil Sight Glasses

Bearing Opera/on

Shal Lubrica/on-Fric/on Bearings

Air Compressor Lubrica/on

Air Compressor Energy Reduc/on

Atlas Copco GA 132 Average Amps with load Ambient Temp.

Previous lubricant 260 28 C

Mul/lec 6802 241 21 C

% Reduc/on -7,3%

Blower Lubrica/on

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20.000

30.000

40.000


Oil life (hrs)es#ma#on

LE SA Customer for more than 20 years now

IHI 2 Cold MillMain Gear Box Capacity: 2.000 lt

Lubricant: Almasol 605Oil life > 10 years

Very high temperature applica/ons

Overhead crane wire rope lubrica/on

Average engine oil life > 1.500 hrsAverage transmission oil life > 6.000 hrs

One type of grease for all applica/ons

Electric Motors Bearing Lubrica/on Shal Lubrica/on Pin & Bush Lubrica/on Vehicle Lubrica/on Crane Lubrica/on

Duolec Gear Oil Series& Oil Analysis

Almasol 680 Gear OilDesigned for bronze gears

Ball & Rod Mill Lubrica/on

Ball & Rod Mill Lubrica/on

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2006 2008 2010

Electrolysis Overhead Cranes Compressor Lubrica/on

Wire Rope Lubrica/on

Vehicle Fleet Lubrica/on

Average engine oil life > 2.000 hrs

The Lubrication Reliability Source

www.LElubricants.com 800-537-7683 [email protected] Bailey Avenue Fort Worth, TX 76107 Fax: 800-228-1142

LE operates under an ISO 9001 Certified Quality System.

Do More with LEss

LEs Duolec gear oil clings to gears for nonstop protection.

If you would like to experience LEss downtime, visit

www.LElubricants.com to learn more about Duolec

Vari-Purpose Gear Lubricant and LEs reliability solutions.

Say good riddance to inferior oil that robs your gearboxes of performance. Save time and money with LEs superior Duolec Vari-Purpose Gear Lubricant. This proven performer features LEs

proprietary additive technology, which creates a dual layer of anti-wear and EP protection. In high temps,

Duolec remains thermally stable, resists oxidation, and wont create sludge or varnish. It maintains film

strength, clings tenaciously to metal and readily separates from water. To experience more

performance, less wear and less equipment downtime, go with Duolec!

D U O L E C C A N T B E B E AT

F O R 2 4 / 7 G E A R P R O T E C T I O N !

Duolec Vari-Purpose Lubricant

features LEs proprietary

additive technology, the

backbone of the lubricant.

LE is your one-stop shop for

lubrication reliability solutions,

including breathers and sight

glasses.

LEAP oil analysis monitors oil

condition to ensure

long-lasting gearbox reliability.

Thank you!

The Lubrication Reliability Source

www.LElubricants.com 800-537-7683 [email protected] Bailey Avenue Fort Worth, TX 76107 Fax: 800-228-1142LE operates under an ISO 9001 Certified Quality System.

Do More With LEssI N C R E A S E U P T I M E & P R O F I T S W I T H L U B R I C AT I O N R E L I A B I L I T Y P R O G R A M

L U B R I C A N T S

R E L I A B I L I T Y

S U P P O R T & S E R V I C E

Switching to high-performance lubricants can save you time, energy and

money. LE manufactures a full line of industrial oils and greases that are

formulated for the targeted application using highly refined or synthetic base

oils blended with proprietary additives. LE lubricants last longer and protect

equipment far better than ordinary lubricants. This means less equipment

failure, less need for lube changeovers, and less PM activity, all of which adds

up to more uptime and profits for you. | www.LElubricants/lubricants.html

Much more than a lubricant supplier, LE is a one-stop shop offering lubrication

reliability solutions. LE can help you with a custom program including oil

analysis, breathers, sight glasses, filtration carts, lubricant storage and more

whatever you need to keep your lubricants clean and dry. Less contamination

means more reliability. | www.LElubricants.com/reliability-solutions.html

Last but not least, LEs trained and certified consultants are onsite with you to

educate, plan and assist. Our Technical Services team is also available to

help. Short on staff? Lack of knowledge? No worries. You can do more with

LEss. | www.LElubricants.com/implementation.html

Engineering

LE SA General