Maintenance Excellence

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  • MaintenanceExcellence

    BernardRedmond(Director)ARM&AssociatesLtdMob:0873104712

    Email:bredmond@armandassociates.co.uk

  • Agenda Whoweare Clients WhatisMaintenanceExcellence TheneedforChange Successstories OurApproach

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • ARM&AssociatesLtd

    Over23yearsinMaintenanceManagementconsulting

    Clients Activities

    SanofiGenzyme Waterford

    ReliabilityCentred Maintenance(RCM)Studies

    JanssenBiologics Cork

    DePuy(J&J) Cork

    SigmaAldrich(SAFC) Arklow

    Astellas (Kerry)PM FrequencyExtension

    Astellas(Dublin)

    Astellas (Kerry) SAPBenchmarkingStudy

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • DoingtheRightMaintenanceattheLowestCost

    WhatisMaintenanceExcellence?

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • TheNeedforChange?InternalandExternalCompetitionMaintenancecoststoohigh!

    ButwealreadyhaveLEANLEANisaProduction processforreducingmanufacturingwaste.

    LEANisnotaMaintenance process.InsteaditrecommendsusingothermethodologiesE.g.TPM,FMEA,RCMetc.

    LEANMaintenanceJourneyNoevidenceofcostsavings!Stillwastingtimemakingallthemistakes,tryingtofigureoutwhatworksandwhatdoesnt?

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • TheNeedforchange............Cont.

    ReliabilityMaintenance EngineerPlacesadditionalstrainonthemaintenancebudget.Canhavedifficultyshowingevidenceofsuccess!Onlygetsinvolvedafterequipmenthasfailed.FullyTiedUpcarryingoutRootCauseAnalysis(RCA)VibrationConditionMonitoringProgramnotdeliveringanyrealcostsavings.

    DoesnthaveenoughtimeforTPM,FMEA,RCM,Criticalityetc

    Operationsdictatewhattheywanthim/herlookedat..

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • TheNeedforchange............Cont.ComputerizedMaintenanceManagementSystem(CMMS)Addstotheoverallcostofdeliveringmaintenance.OnlybeingusedtodemonstratePMschedulecompliancetoRegulators.

    UnderutilizedintheefforttodriveMaintenanceExcellence.

    OftenMaintenanceCostsandDowntimeCostsarenotrecorded,preventingtheTotalCostofMaintenancetobemeasuredandimproved.

    WhatgetsmeasuredgetschangedBernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • OurApproachtoMaintenanceExcellenceSelffundingBeforeyoucanspendmoneyyouhavetosaveit

    PMFrequencyExtension AnalyzeWorkOrderHistoryforFailureTrendsandMTBF RecommendextendingPMFrequencywherepossible. OursisaNoWin NoFeeapproach. Guaranteedcostsavings;(weonlygetpaidifrecommendationsare

    approvedbyclient). RequireslogintoCMMS

    AstellasKerrySavings=340%reductioninPMmaintenance. AstellasDublinSavings=430%reductioninPMmaintenance. AnnualSavingsrangebetween500and833perPM.

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • OurApproachtoMaintenanceExcellence.Cont.Onlyapplyrigorousmaintenanceoptimizationmethodologiestothecriticalfew

    CarryoutdetailedSystem/EquipmentCriticalityAnalysis.ForHighCriticalitycarryourRCMstudies. ApplyRCMresultstosimilarequipment(standardizedSOP)

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • ReliabilityCentredMaintenance(RCM)Study

    (1)

    Work

    (1)IdentifyWork

    (2)

    Work

    (2)PlanWork

    ( )

    Work

    (3)ScheduleWork

    ( )

    Work

    (4)ExecuteWork

    (5)Analyze

    (6)Improve

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

    IdentifyCaseStudyEquipment/System1. SelectedbyCompany2. ARM&Associates(DataAnalysis)

    OneDaySiteVisit SiteTour OnetoOneswith:

    CMMSAdministrator MaintenanceManager,SupervisorsandTechnicians

    RCMStudySession(AtSite) FollowupRCMsessions(RemotelyfacilitatedusingWebEx)

    EquipFailureData SAP PEMAC MAXIMO INFOR

  • OurApproachtoMaintenanceExcellence.Cont.FullyutilizeCMMScapabilitiesHavingaCMMSincreasestheoverallcostofmaintenance.CarryoutaCMMSBenchmarkingStudytoidentifyEffectiveness

    andEfficiencygapsintheWorkManagementProcess.

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

    (1)Identification

    (2)Planning

    (3)Scheduling

    (4)ExecuteWork

    (5)AnalyzeWorkHistory

    (6)RecommendImprovements

  • OurApproachtoMaintenanceExcellence.Cont.Developyourexistingresourcesasmuchaspossible

    SometimesorganizationsalreadyhavepotentialindividualsinhousewhocoulddriveMaintenanceExcellence.

    AlltheyneediseasyaccesstoprofessionalAdhocMaintenanceExcellence,MentoringandCoachingsupport.

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

  • eMentoring&Coaching

    DontknowwhereorhowtogetstartedonyourjourneytowardsMaintenanceBestPractices.

    Wastingtimemakingallthemistakes,tryingtofigureoutwhatworksandwhatdoesnt?

    Wishyouhadanaffordablewayofaccessingtheprofessionalhelpandsupportyouneed.

    Wanttoreceivethehelpandsupportyouneedatatimeandplacethatsuitsyou.

    Wanttobeabletocanceltheserviceatanytime? WanttodevelopyourcareerbybecomingaMaintenanceBestPractices

    Champion?BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

    LEAN TPM RCM FMEA ConditionMonitoring

    Training Reliability Availability Criticality

  • ..cont Deliveredthroughregular WebExcalls. Nocontracttosign.Cancelatanytime. ApplicableforMaintenance/FacilitiesManagers,Supervisors,Planners

    andReliabilityEngineers. IncudesCMMStrainingandtemplatetools. Subjectscoveredincludebutarenotlimitedto: Criticality

    Assessments,LEANMaintenance,TPM,RCM,FMEA,RCA,CMMSData&UserCompetencyBenchmarking,PMreviews,ConditionMonitoring,WorkPrioritisation,CompetencyAssessmentsandProductivityStudies.WorkFlowKPIdevelopmentandmonitoringetc.

    BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk

    LEAN TPM RCM FMEA ConditionMonitoring

    Training Reliability Availability Criticality

  • BernardRedmond|Mob:0873104712|Email:bredmond@armandassociates.co.uk