Стерелюхин С.А., Жуков А.Л., Pentair Nijhuis. «Контроль качества при разработке, производстве и испытаниях крупных

FLOW TECHNOLOGIES – FAIRBANKS NIJHUIS

КОНТРОЛЬ КАЧЕСТВА ПРИ РАЗРАБОТКЕ, ПРОИЗВОДСТВЕ И ИСПЫТАНИЯХ КРУПНЫХ НАСОСОВ

PENTAIR NIJHUIS ДЛЯ ВОДНОЙ ОТРАСЛИ

PENTAIR

КРУПНЫЕ НАСОСЫ – ОПРЕДЕЛЕНИЕ по ГОСТу

FAIRBANKS NIJHUIS

ВЫДЕРЖКА ИЗ ГОСТ 6134-2007 - Насосы динамические. Методы испытаний:

3.1.47 малые насосы: Насосы мощностью на номинальном режиме до 100 кВт включительно3.1.48 средние насосы: Насосы мозщностью на номинальном режиме свыше 100 до 400 кВт и внутренним диаметром входного патрубка др 400 мм включительно3.1.49 крупные насосы: Насосы мощностью на номинальном режиме свыше 400 кВт или внутренним диаметром входного патрубка свыше 400 мм.

PENTAIR

ОБЗОР ОБОРУДОВАНИЯ

FAIRBANKS NIJHUIS

насосы двойного входа насосы

диагональные

Консольные насосы

самовсасывающие насосы

насосы со шнеково-

центробежным

колесом

вертикальнотурбинные насосы

пропелерные насосы насосы

BiFlow

• подача от 10 – 16.000 m3/h +• напор от 1 – 250 mlc рыбодружелюбные

насосы

насосы с одно- и

двухканальным

колесом

PENTAIR FAIRBANKS NIJHUIS

КАНАЛИЗАЦИОННЫЕ НАСОСЫ СУХОГО ИСПОЛНЕНИЯ


ОСОБЕННОСТИ НАСОСА


ЗАВОД PENTAIR NIJHUIS в НИДЕРЛАНДАХ:ПРОИЗВОДСТВО НАСОСОВ

ПО ИНДИВИДУАЛЬНМ ТРЕБОВАНИЯМ

PENTAIR 7PENTAIR FAIRBANKS NIJHUIS

Наиболее важные параметры насоса и их ограничения

PENTAIR

ГИДРАВЛИЧЕСКИЕ

Residential33%

Agriculture19%

Industrial11%

FAIRBANKS NIJHUIS

PENTAIR

Residential33%

Agriculture19%

Industrial11%

FAIRBANKS NIJHUIS


PENTAIR

Residential33%

Agriculture19%

Industrial11%

FAIRBANKS NIJHUIS

6750 m3/h (-6,6%)80 m (-3.7%)

88% (-4.9%)


PENTAIR

Residential33%

Agriculture19%

Industrial11%

FAIRBANKS NIJHUIS


PENTAIR

МЕХАНИЧЕСКИЕ

• Балансировка

• Вибрация

• Шум

• Гидростатические испытания

• 2ух часойое тестирование

FAIRBANKS NIJHUIS

PENTAIR

БАЛАНСИРОВКА

ISO1940G2.5 G6.3

FAIRBANKS NIJHUIS

PENTAIR

БАЛАНСИРОВКА

FAIRBANKS NIJHUIS

PENTAIR

ВИБРАЦИЯ

• ISO10816-7

FAIRBANKS NIJHUIS

PENTAIR

ВИБРАЦИЯ

ISO10816-7

FAIRBANKS NIJHUIS

PENTAIR

ПРОТОКОЛ ИСПЫТАНИЙ НА ВИБРАЦИЮ И ШУМ

FAIRBANKS NIJHUIS

PENTAIR

ОПРЕССОВКА НАСОСА

FAIRBANKS NIJHUIS

PENTAIR

2-х часовое тестирование насоса

• Проверка насоса на определенные рабочие точки, температуру подшипников, напор, подачу, потребляемую мощность.

FAIRBANKS NIJHUIS

PENTAIR

Productie-proces in een notendopВОЗМОЖНОСТИ ТЕСТИРОВАНИЯ

FAIRBANKS NIJHUIS

• До 5.000 кВт • До 12.000 Вольт• Резервуар 10 м глубиной• Калибрация инструмента по стандарту

ISO 9906

PENTAIR

ФИЗИЧЕСКИЕ/ материал

• Проверка материалов во время литья

FAIRBANKS NIJHUIS


ДОВЕРЯЙ, НО ПРОВЕРЯЙ

PENTAIR

ДОВЕРЯЙ НО ПРОВЕРЯЙ

• Три типа проверки в соответствии с DIN EN 10204:2005 – 2.1 Официальное подтверждение производителя на серию

выпускаемой продукции– 3.1 Сертификат выдаваемый на конкретный продукт– 3.2а Сертификат выдаваемый на конкретный продукт с

тестированием в присутствии заказчика – 3.2b Сертификат выдаваемый на конкретный продукат с

тестированием в присутствии независимого инспектора

FAIRBANKS NIJHUIS

PENTAIR

ДОВЕРЯЙ, НО ПРОВЕРЯЙ2.1 3.1 3.2 (а) 3.2 (б)

КПД, расход, напор

Общая кривая Кривая насоса Присутствие заказчика Присутствие независимого эксперта

NPSH Общая кривая Кривая насоса Присутствие заказчика Присутствие независимого эксперта

Балансировка Общие правила Сертификат производителя Присутствие заказчика Присутствие независимого эксперта

Вибрация Общие руководства завода Тестирование конкретного насоса в работе

Тестирование в присутствии заказчика

Тестирование в присутствии независимого эксперта

Шум Общие руководства завода Тестирование конкретного насоса в работе



Опресовка Общие руководства завода Тестирование конкретного насоса в работе



Проверка работы 2 часа

Декларация работы Тестирование в присутствии заказчика


Сертификат материалов (вал, корпус, колесо)

Общие правила и декларации материалов

Сертификаты для конкретного насоса


Проверка размеров, комплектности

Фотографии с пдтверждением клиента

Осмотр заказчиком Осмотр независимом экспертом

FAIRBANKS NIJHUIS


Програмное моделирование

PENTAIR

3-Д МОДЕЛИРОВАНИЕ И АНАЛИЗЫ

FAIRBANKS NIJHUIS

• Нагрузки внутри насоса• Испытание на усталость• Разрыв• Изгиб• Частоты собственных колеб

PENTAIR

3-Д СИМУЛЯЦИЯ ПОТОКА

PRESENTATION TITLE 28

PENTAIR

3-Д СИМУЛЯЦИЯ ПОТОКА С РЕКОМЕНДАЦИЕЙ

PRESENTATION TITLE 29

PENTAIR 30

БОЛЬШОЕ СПАСИБО ЗА ВАШЕ ВНИМАНИЕ


БУДЕМ РАДЫ ОТВЕТИТЬ НА ВАШИ ВОПРОСЫ

PENTAIR

УРОВЕНЬ ШУМА // ПРИМЕРЫИСТОЧНК ШУМА Уровень Эфект шумаВзлет истребителя (на растоянии 6 метров) 150 Разрыв перепонки Сигнал грузовика на расстоянии 1 метра 110 Максимальный переносимый

средним человеком уровень шумаВзлет истребителя на рсстоянии 305 метров, мотоцикл, трактор. 100

В 8 раз сильнее чем 70 дБ. Возможные серьезные поврездения при 8 часовом нахождении

Газетный пресс, боинг 737 на расстоянии 1,8 км перед посадкой; мощная газонокасилка. 90

В 4 раза сильней 70 дБ. Возможные повреждения при н часовом нахождении

Средний шум производственных мощностей, грузовой поезд (на расстоянии 15 метров), блендер, мойка машин (на расстоянии 6 метров.

80В 2 раза громче 70 дБ. Разрешено максимальное нахождение 8 часов в сутки

Машина при 90 км/ч на расстоянии 8 метров; пылесос 70 Могут быть разражающими для некоторых людей

Разгоовр в ресторане, офисе, кондиционер 60 В 2 раза тише 70 дБ

Разговор дома, тихий район города 50 В 4 раза тише 70 дБ

Шептание, звук листьев 20

FAIRBANKS NIJHUIS

PENTAIR

FLOW TECHNOLOGIES

RELEVANT BRANDS IN THE WATER APPLICATIONSFire Protection Flood Control Irrigation &

Spray ControlWater Supply & Disposal

AuroraBerkeleyFairbanks NijhuisHydromaticFoamProJung PumpenMyersPentekPyrotenaxSta-Rite

AuroraBerkeleyFairbanks NijhuisGreenspanHydromaticJung PumpenMyersPentekSouthern CrossSta-Rite

AdvantageBerkeleyCombined Instrument SystemsFairbanks NijhuisFlotecHyproKeystoneMyersNocchiOngaPentekSHURfloSimerSouthern CrossSta-RiteWater DynamicsWater Infrastructure Group

AdvantageAnderson GreenwoodAplexAuroraBerkeleyBiffiCombined Instrument SystemsCrosbyDelta EnvironmentalDewranceEdwardsEurapipeFairbanks NijhuisFasaniFlotecHancockHovapHydromatic

Jung PumpenKeystoneKunkle & CashLayne/Verti-LineMyersPentair Water SolutionsPentekPlaspipePrinceRovalveSHURfloSimerSintakoteSouthern CrossSta-RiteTyton 2100VanessaWangWater Infrastructure Group

FLOW TECHNOLOGIES

PENTAIR

PENTAIR KANSAS CITY OPERATION, USA

FAIRBANKS NIJHUIS OVERVIEW

OPENED IN 1954

PENTAIR

OPENED IN 1904

PENTAIR WINTERSWIJK OPERATION, THE NETHERLANDS


PENTAIR

SOFTWARE ENGINEERING

HYDRAULIC DESIGN AND CONSTRUCTION


PENTAIR

SOFTWARE ENGINEERING

FLOW ANALYSIS PUMPS…

…AND PUMP SYSTEMS


PENTAIR

MANUFACTURING

DESIGN / ENGINEERING PATTERNSHOP & FOUNDRY


PENTAIR

MANUFACTURING

MACHINE PLANT

ASSEMBLY

AFTER SALES SERVICES / ORIGINAL SPARE PARTS


PENTAIR

Productie-proces in een notendopTESTING FACILITIES

KANSAS CITY TEST FLOOR PARAMETERS, USA• Up to 3,740kw (5,000 HP)

• Up to 4160 Volt• Up to 100,000 GPM• 7 feet to 30 feet Deep Test Reservoirs• Testing instruments calibrated per Hydraulic

Institute StandardsCertified Performance TestsCertified Hydrostatic TestsWitnessed Performance TestsWitnessed Hydrostatic Tests


PENTAIR


ALEXANDRIA, EGYPT FULL STRING TEST

910 mm (36”) Discharge Solids-Handling Pumps932 kw (1,250 HP) MotorsMagnaDrive Variable Speed Drives150 mm (6”) Clearance to Crane

Flexibility in Test Requirement Set-ups


PENTAIR


ANOTHER TYPICAL TEST SET-UP


PENTAIR


KANSAS CITY ABOVE GROUND TEST RESERVOIR

Positive Suction Pressure Testing


PENTAIR


KANSAS CITY MODEL TESTING CAPABILITIES

• Ensure performance in project sump design

• Prove out hydraulic designs


PENTAIR

PENTAIR FAIRBANKS NIJHUIS WORLDWIDE

Head offices and production locations: Kansas City, U.S.A.Winterswijk, The Netherlands

Sales offices:Worldwide

Services located in:- 90 countries all over the world

CustomerPumps Firefighting

unitsService andAfter Sales


PENTAIR

PRODUCT APPLICATIONSPump Applications

Marine & Dredging

Desalination plants

Sewage & Wastewater

Irrigation / Flood Control

Drinking water systems

Firefighting

Onshore / Buildings

Offshore

Maritime

Industry

Oil & Gas

Services & After Sales


PENTAIR

WATER PROJECTSDrinking water

Terip – Malaysia Evonik Industries – Germany

Industry

Wastewater

Harnaschpolder – The Netherlands

Flood Control & Irrigation

IJmuiden – The Netherlands

Desalination

Gold Coast - Australia


PENTAIR

FIREFIGHTING PROJECTSOnshore

Michelin

Fischcon

Maritime Fire boats

Offshore

Platform Qatar


PENTAIR

MARITIME PROJECTS

• Dredgers• Heavy lift vessels• FPSO’s (Oil & Gas)• Cargo vessels• Tug boats / Supply vessels• Offshore platforms• Cruise liners

Jan de Nul, Filippo Brunelleschi

Jan de Nul, Cristobal Colon Jumbo Fairplayer - Kahn BV


PENTAIR

PRODUCT OVERVIEW

split case pumps

vertical turbine pumps

BiFlow pump

• capacity from 10 – 16.000 m3/h +• heads from 1 – 250 mlc

fish-friendly pump


end suction pumps

self priming pump

PENTAIR

PRODUCT OVERVIEW

mixed flow pump screw channel pump

Vertical turbine solids handling pump

propeller pumps

• capacity from 10 – 16.000 m3/h +• heads from 1 – 250 mlc


solids handling pump

Vertical Angleflow Solids-Handling Pumps

Single StageVertical Inline Pump

Vertical solids handling pump

Vortex pumps

PENTAIR

Vertical turbine pump – type vdl, vdf

FAIRBANKS NIJHUIS

Applications:

- cooling water- drinking water- desalination- firefighting- balast and bilge pumps- irrigation- drainage

• capacity: 200 – 15.000 m3/h• heads: 25 – 365 mlc

PENTAIR

VTSH – VERTICAL TURBINE SOLIDS HANDLING PUMP

FAIRBANKS NIJHUIS

• Flows to 9,000 m3/hr (40,000 GPM)• Heads to 24 m (80 feet)• High Efficiency• Vertical, Wet Pit• Patented Design• 2 Vane Impellers • 3 Vane Diffuser• Low cost Installation • Single Wet Pit Design

PENTAIR

Screw channel pump – type srw

FAIRBANKS NIJHUIS

Applications:

- raw sewage- sludge- viscous liquids- industry

- capacity: 50 – 5.000 m3/h- heads: 2 – 40 mlc

PENTAIR

Self priming pump – type sh, sl

FAIRBANKS NIJHUIS

Applications:

- dredging- industrial

- capacity: 10 – 400 m3/h- heads: 10 – 110 mlc- Self piming pump (one and two stages)

PENTAIR

Split case pump – type venus, hgt

FAIRBANKS NIJHUIS

Applications:

- water supply- cooling water- air conditioning- ship building- irrigation- drainage

horizontal configuration

vertical configuration

- capacity: 90 – 13.000 m3/h- heads: 5 – 250 mlc

PENTAIR

Mixed flow pump – type hmf, vmf

FAIRBANKS NIJHUIS

- capacity: 150 – 11.000 m3/h- heads: 5 – 40 mlc- close coupled

Applications:

- drinking water- sewage water- cooling water

- effluent- irrigation- drainage

PENTAIR

Solid handling pump – type rw, rwv

FAIRBANKS NIJHUIS


Applications:

- wastewater- raw sewage- sewage effluent- sludge

PENTAIR

propeller pump – type vpl

FAIRBANKS NIJHUIS

- capacity: 150 – 15.000 m3/h- heads: 2 – 10 mlc- submersible

Applications:

- fload control- irrigation- drainage

PENTAIR

End suction pump – type nc, vnc

FAIRBANKS NIJHUIS

End suction pump – type NC, VNC


Applications:

- dredging- industrial

PENTAIR

Fish-friendly pump – type vpf

FAIRBANKS NIJHUIS

type NC, VNC

- capacity: 3500 to 6000 m3/h- heads: 0.4 to 2.6 mlc

Applications:

- fload control- irrigation- drainage

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

Nijhuis Fire Protection is one of the leaders inthe market of firefighting pumps

PENTAIR

SUBMERSIBLE SOLIDS-HANDLING PUMPS

FAIRBANKS NIJHUIS

FEATURES• UL Listed for Class 1, Division 1,

Groups C & D Hazardous Location• Pumps & Motors are Listed• Heavy-Duty Robust Design• Submerged Operation• High Efficiency• 50 mm (2”) thru 610 mm (24”)

Discharge Dia.• Through 335 kw (450HP)• Flows to 5,225 m3/hr (23,000 GPM)• Up to 3% Solids Content• Tandem-Mounted Mechanical

Seals• Moisture Detectors• Triple-Seal Cable Entry System

Pull-Out or Base-Mounted Designs

PENTAIR

DRY-PIT SUBMERSIBLE SOLIDS-HANDLING PUMPS

FAIRBANKS NIJHUIS

SUBMERSIBLE SOLID HANDLING, SERIES 5400 / 5730 / 4230

PENTAIR

5400 SERIES SOLIDS-HANDLING PUMPS

FEATURES• Flows to 1135 m3/hr (5,000 GPM)• Heads to 61 m (200 feet)• 76mm *3”) Diameter Solids Passage• Packing or Mechanical Seals• Horizontal or Vertical Configuration

APPLICATIONS• Raw Sewage• RAS / WAS• Mixed Liquor• Primary Effluent• Storm Water• Any liquid carrying stringy or soft

solidsHigh Efficiency / Excellent Solids-Handling Capabilities

FAIRBANKS NIJHUIS

PENTAIR

LARGE SOLIDS-HANDLING ANGLE OR MIXED FLOW PUMPS

FEATURES• Flows to 34,000 m3/hr (150,000 GPM)• Heads to 46 m (150 feet)• High Flow, Low Head• 2, 3, 4 & 5 Vane Impeller Designs• Heavy Wall Casing• Massive Shaft Diameters• 100,000 Hr. B-10 Bearing Life• Packing or Mechanical Seals• Horizontal or Vertical Configuration

High Efficiency / Large Flow Capabilities / Long Life

FAIRBANKS NIJHUIS

PENTAIR

CUSTOM SPECIFIC DESIGN MIXED FLOW PUMP

FAIRBANKS NIJHUIS

PENTAIR

VORTEX (RECESSED IMPELLER) PUMPS

FAIRBANKS NIJHUIS

• Hard Metal Construction

• Dimensionally Interchangeable with WEMCO• Parts• Complete Pumps

• Protective Nose Cone• Available Only on Fairbanks Nijhuis design• Promotes Ease of Disassembly

• Optional Hard Metal Shaft Sleeves

Excellent for Use in High Grit Applications

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

Horizontal and vertical turbine fire pumps

Local standards

- The Netherlands VAS

- Belgium NVBB/ANPI

- France APSAD

- Spain CEPREVEN

- Poland CNBOP (approval)

- United Kingdom LPC (FOC) (approval)

- Germany VdS (approval)

International standards

- NFPA20

- FM (approval)

- UL (approval)

- LPC (approval)

- CEA (European standard)

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

FischconMichelin - tyres Neste Refinery

Horizontal and vertical turbine fire pumps - Onshore applications

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

Platform Qatar

Horizontal and vertical turbine fire pumps - Onshore applications- Offshore applications

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

Horizontal and vertical turbine fire pumps - Onshore applications- Offshore applications- Maritime

Fischcon

PENTAIR

firefighting

FAIRBANKS NIJHUIS

type NC, VNC

Easy transportation to the location ofinstallation

Containerized pump room

PENTAIR

Project firefighting - michelin

FAIRBANKS NIJHUIS

type NC, VNC

Project:

All factories of Michelinare or will be supplied withNijhuis firefighting Units.

PENTAIR

services

FAIRBANKS NIJHUIS

type NC, VNC

A complete line of services

• Installation / supervision

PENTAIR

services

type NC, VNC


Cold Coast, Australia

Marin Wageningen, The Netherlands

• Installation / supervision• Commissioning and start-up

FAIRBANKS NIJHUIS

PENTAIR

services

FAIRBANKS NIJHUIS

type NC, VNC


• Installation / supervision• Commissioning and start-up• Repair and parts supply

PENTAIR

services

FAIRBANKS NIJHUIS

type NC, VNC


• Installation / supervision• Commissioning and start-up• Repair and parts supply• Maintenance

PENTAIR

services

FAIRBANKS NIJHUIS

type NC, VNC


• Installation / supervision• Commissioning and start-up• Repair and parts supply• Maintenance• Training of operators

PENTAIR

REFERENCE OBJECTS – GEMAAL IJMUIDEN ,NED

type NC, VNC

- capacity: 50 m3/s- heads: 0,5 – 5 mlc

FAIRBANKS NIJHUIS

PENTAIR

GIWW (Gulf International Waterway

type NC, VNC

FAIRBANKS NIJHUIS

PENTAIR

South-to-north project – p.r. of china

type NC, VNC

The South-to-North Water Diversion Project, Han Zhuang.Goal: alleviation of the water shortage in northern China.

- two pumping stations with 4 and 5 pumps- capacity one pump station: 100 m3/s.- static level difference 3 – 5 meter- propeller dia meter: 3,2 meter- weight of one pump (with motor) 65.000 kg

FAIRBANKS NIJHUIS

PENTAIR

REFERENCES DRINKING WATER

CROTON, NEW YORK – LARGEST WATER PLANT IN NORTH AMERICA Qty 6 - 140cm Vertical Turbine PumpsQty 12 - 122cm Propeller PumpsQty 12 - 43cm Turbine Pumps the new RO line

FAIRBANKS NIJHUIS

PENTAIR

Marina barrage - singapore

type NC, VNC

Dam in Singapore to create a freshwater reservoir.Purpose: water supply, flood control and recreation.

7 x VPL1-3200.340: per pump 140.000 m3/h – 3,8 mlc

FAIRBANKS NIJHUIS

PENTAIR

REFERENCES DRINKING WATER

DALLAS, TEXAS, USAFeeding a water network • Qty.11 FBM split casing pumps• 1000mm discharge• 14,760 m3/hr @ 122m using• 3740 kw motors

FAIRBANKS NIJHUIS

PENTAIR

Gold Coast project – Queensland, Australia

type NC, VNC

Desalination plant at Tugun.

Purpose: desalination plant to supply water to theGold Coast and South East Queensland.Plant: 125 Mld (mega liters per day)

Potable water pumps Proces pumps Sea water pumps

Delivery of 30 pumps with variation of:- capacity: 500 to 5000 m3/h- heads: 4,8 to 135 heads

FAIRBANKS NIJHUIS

PENTAIR

Shenzhen – shangpu and dongjian project, p.r. of china

type NC, VNC

Purpose: extension of pumping stations for raw water in this fastest growing city of Asia.

- 6 x VENUS 900-1000 – 13.500 m3/h - 51 mlc - 5 x VENUS 1200-1000 – 13.500 m3/h - 17 mlc

FAIRBANKS NIJHUIS

PENTAIR

El ameria wtp - egypt

type NC, VNC

Delivery of 12 pumps with variation of:- capacity: 2200 to 3500 m3/h- heads: 12 to 100 mlc

Water treatment plant at El Ameria.

Purpose: water treatment plant to supply potable waterPlant: 200.000 m3/day

FAIRBANKS NIJHUIS

PENTAIR

Power plant rwe power - germany

type NC, VNC

Extention of power plant Niederaußem (RWE Power)Purpose: water treatment plant to supply cooling waterPlant: 2 x 1000 MW

Delivery of 15 pumps with variation of:- capacity: 250 to 4000 m3/h- heads: 15 to 100 mlc

FAIRBANKS NIJHUIS

PENTAIR

Interesting innovations

type NC, VNC

BiFlow pump - transport of large amounts of ballast water- bi-directional, in-line ballast pump- minimum of space and piping- marine applications

FAIRBANKS NIJHUIS

PENTAIR


type NC, VNC

Fish friendly pump - 100% of the eel and 97% of other fish get through unharmed- capacity: 3500 to 6000 m3/h- heads: 0,4 to 2,6 mlc

FAIRBANKS NIJHUIS

PENTAIR


type NC, VNC

Low pressure turbine- Generation of energy from tides by low pressure turbines. - A sustainable option for clean energy.

Scale model of the Pentair Nijhuis low pressure turbine

Passage of vessels through sluices

FAIRBANKS NIJHUIS

PENTAIR 92

THANK YOU FOR YOUR ATTENTION
