Effective Problem Solving

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  • EffectivePROBLEMSOLVING

    Nukool Thanuanram Consultant & Trainer

    Pages: Factory Management by Nukool

  • Learning Objective & Target

  • LEARNING POINTS

    PROBLEM SOLVING

  • D-M-A-I-C

  • KEY LEARNING

    Turtle Diagram Case Study & Workshop

  • Term & Definition Correction

    Corrective Action

    Preventive Action

    Possible Cause

    Root Cause

    RCA: Root Cause Analysis

  • 1

  • Problem ?

  • Mindset ?

    Positive Thinking

  • Normality about the problem

  • QC. Rule

  • ?

  • 2

  • 3

  • ... ..... ... ...

  • (s)

  • (Turtle Diagram)

    X-RAY

  • Classic Model

  • Man =

    PROCESS STEPMachine, Material = = = =

    Measurement KPI Action Plan

    Method & Environment =

    Input

    Output

    Start

    End

  • Man Machine Method Material Measurement Management Motivation Environment

    7M 1E Key To Control

  • EXERCISE

    Brainstorm with your group and Identify Key Success Factor of 7M 1E

  • Factors Key Success How

    Key Success Factor of 7M 1E

  • PROBLEM SOLVING Tools

    4

  • (s) (s)

    ISO Requirements

  • DMAIC

  • WORKSHOP

  • DEFINE

  • Feedback

  • MEASURE

    80%20%

  • 1

  • ANALYSISProblem Possible

    Cause

  • Cause & Effect Diagram

  • Mindmap Diagram

  • C/E Diagram = Possible Cause

  • ?

  • 3G Techniques

    FACT Genba

    Genbutsu

    Genjitsu

  • Root Cause Analysis: 5 Why

    ? ?

  • Example : ?Cause why why why why why

  • EXERCISE :

    Cause why why why why why

  • IMPROVE

    Project Team Leader

    Target Team Member

    DO ACTIONs

    Trial No Step What Do You Expect ? Design of Experiment What Happened ? What We Learned ? How to Improved ?

    PLAN CHECK

    INPU

    Ts &

    REQ

    UIR

    EMEN

    Ts

    RES

    EAR

    CH

    & C

    ON

    DIT

    ION

    sR2R@PDCA : Routien to Research by PDCA Cycles Record

  • ?

  • Improvement Plan

    ?

  • CONTROL

    Statistical Techniques Standard Operation Procedure

  • Effective Corrective Action

    Procedure

    Instruction Record Form Check Sheet

  • Q & AEnd of Presentation

  • CONTACT US:Nukool ThanuanramE-Mail Address: nukool2001@gmail.comSocial Network: nukool2001Website : www.factorytrainer.comPages : Factory Management by Nukool

    THANK YOU