Цифровой НПЗ

Андрей Гречин

Цифровой НПЗ

Системный архитектор 17.11.2015

2 © 2015 Cisco and/or its affiliates. All rights reserved. Cisco Confidential

Connected Refinery

Wireless

Connected Refinery

Automation

Connected Refinery

Security

Ethernet

IoT-Readiness in Today’s Typical Refinery

Managed Switches

Connected IT/OT Network

Management in OT Tools

SDN for Plug & Play Factory

Factory Wi-Fi (ad Hoc)

Unified Refinery-Wide Wi-Fi

Wi-Fi Management Tools

LBS-Ready WiFi

Hyper Location

Industrial DMZ

Network Access Control

Central Identity and Policy

Secure Remote Access

Industrial Protocol DPI

1.

2.

3.

4.

5.

1.

2.

3.

4.

5.

1.

2.

3.

4.

5.


Off-Line

Connected Refinery

Connected Enterprise

Supply Chain Orchestration

Refinery Automation

Refinery Security

Refinery Wireless

Analytics & Big Data

Virtualization & Compute

Connected Machines

Refinery Collaboration

Location Services

Supply Chain Collaboration (SXP)

Design Collaboration

Digital Enterprise Journey + 16% OEE + 23% NPI

- 35% Inventory

- 49% Defects

- 48% Downtime

Cisco Confidential 4 © 2013-2014 Cisco and/or its affiliates. All rights reserved.

Cisco Validated Converged Plantwide Ethernet Architecture

EtherNet/IP (Industrial Protocols)

Real–Time Control

Fast Convergence

Traffic Segmentation and Management

Ease of Use

Site Operations and Control Multi-Service Networks Network and Security Management

Routing

Application and Data share

Access Control

Threat Protection

Enterprise/IT Integration Collaboration Wireless Application Optimization

Cell/Area Zone Levels 0–2 Layer 2 Access

Manufacturing Zone Level 3 Distribution and Core

Demilitarized Zone (DMZ) Firewalls

Enterprise Network Levels 4–5

Gbps Link for Failover Detection

Firewall (Active)

Firewall (Standby)

FactoryTalk Application

Servers

Cisco ASA 5500

Cisco Catalyst Switch

Network Services

Cisco Catalyst 6500/4500

Cisco Cat. 3750 Switch Stack

Patch Management Terminal Services Application Mirror

AV Server

Cell/Area #1 (Redundant Star Topology)

Drive

Controller HMI

Distributed I/O

Controller

Drive Drive

HMI

Distributed I/O

HMI

Cell/Area #2 (Ring Topology)

Cell/Area #3 (Linear Topology)

Layer 2 Access Switch

Controller

Web Apps DNS FTP

Internet


Analy&cs

Fog/DistributedCompute

Ver&calSolu&onsforOil&GasOpera&onalTechnologies

HorizontalSolu&onsforOil&GasOpera&onalTechnologies

Opera&onalField

Telecoms

Analy&cs

ConnectedOilfield ConnectedPipeline ConnectedRefinery ConnectedProcessing ConnectedShipping ConnectedRetail

NOC Headquarters DataCentre

SecureOpera&onsRemoteOpera&ons Collabora&veOpera&ons

\\\

\\\

\\\

3rdPartyRemoteAccess

MobileWorkforce

CloudServices

Internet

WANNetworks

ControlCentre

Process

Supervisory

Mul&service

ControlCentre

Process

Supervisory

Mul&service

ControlCentre

Process

SupervisoryMul&service Process

Supervisory

Mul&service Process

Supervisory

Mul&service

Opera&onalFieldTelecoms Mul&service

ControlCentre

Opera&onalFieldTelecoms

ControlCentre


ControlCentre


Onshore Onship


HighLevelSolu@

onBlocks

Analy&cs

ConnectedGraphics


Secure Operations

Collaborative Operations

Remote Operations

Connected Refinery

Connected Processing

Connected Shipping

Connected Oilfield

Connected Pipeline

Solution X

Solution Y

Solution Z

IoT/IoE Solutions & Offerings

Business & Technical Reference Architectures

Solution & Use Case Architectures

Actors / Components / Benefits Communications / Security

Use Cases / Business Scenarios



Solution Architecture Development

3rd$Party$(Process)$

Mobile$Worker$

3rd$Party$(Business)$

Cloud$Services$

Connected(Oilfield( Connected(Pipeline( Connected(Refinery( Connected(Processing( Connected(Shipping(Opera7ons(&(Control(

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Field(Networks(Fiber,$Ethernet,$Wireless$

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Internet$

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SIEM$

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Directory$Services$

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Intrusion$PrevenOon$

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Remote(Opera7ons( Secure(Opera7ons( Collabora7ve(Opera7ons(

Office/Business(Domain(

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Remote$OperaOons$$ConnecOon$

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Cisco(IoT/IoE(Oil((&(Gas(High(Level(Architecture(

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Asset$Management$

Drilling$Systems$

SIEM

SIEM

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SIEM

Physical$Security$Services$

Process$AutomaOon$Systems$

SIEM

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Industrial$Wireless$

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Industrial$Switching$

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Industrial$Security$

ProducOon$Management$&$Analysis$

Planning$and$Scheduling$

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Energy$Resource$Planning$

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Enterprise$Historian$

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Physical$Security$

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Bandwidth$OpOmizaOon$

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Compute$&$Storage$

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3rd$Party$FW$Mgt.$

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Regional$AggregaOon$

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Firewall$IPS$/$VPN$

Guest$WLC$

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SIEM

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SCADA$System$HeadSend$Engineer/Operator$WorkstaOons$Process$AutomaOon$$System$Server$

SIEM

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Asset$Management$

SIEM

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Domain$Controller$Historian$


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Opera7ons(&(Control(SIEM Energy$Management$$

System$Engineer/Operator$WorkstaOons$ Drilling$Systems$

SIEM

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SIEM

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Domain$Controller$

Propulsion$Systems$SIEM

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SIEM

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Physical$Security$$OperaOons$Manager$

SIEM

Physical$Security$Access$Manager$

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Data(Centre((Services(

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Batch$Management$SIEM

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Router' Firewall' Switch' Router' Firewall' Switch'

SCADA''Primary'

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Leak''Detec7on'

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DAS'Master'Control'

Historian'

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Video''Opera7ons'

Access''Opera7ons'

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SIEM SIEM SIEM SIEM SIEM SIEM SIEM

IP/Ethernet'

DWDM'

IP/MPLS'

Converged'OT'&'IT'Opera7onal'Field'Telecoms'Wired' Converged'OT'&'IT'Opera7onal'Field'Telecoms'Wireless'

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Use cases


Wireless Bridging

Mobile Workforce

Wireless Instrumentation

Personnel Health & Safety

Physical Security

Physical Security

Location Tracking

Remote Expert

Remote Expert

Vehicle Mobility

Perimeter Monitoring

Asset Management

Asset Management

Physical Security

Connected Refinery/Processing Use Cases


Connected Refinery/Processing Use Cases Overview No. Name Description

CRP1 Wireless Bridging, non-wired deployment

Control network extension or new are deployment which is hard to access due to terrain conditions Wireless bridge to interconnect two site areas based on industrial grade hardware which complies with security and performance requirements, or wireless deployed where cabling options are expensive or impractical •  Reduced cost •  Eliminate islands of control •  Safer deployment •  Secure and reliable communications

CRP2 Mobile Workforce Provide plant based workers tools to enable them to do their job effectively first time. Multiple workers to perform simple tasks associated with the lack of available information in the field Mobile devices that are wirelessly connected to the control systems enabling field operation and access to maintenance tools that enhances worker experience •  Increased worker productivity and accuracy •  Mobile operations management •  Scalable, secure and reliable communications

CRP3 Wireless Instrumentation Connectivity to sensors and instruments via industrial wireless (typically ISA100 or WirelessHART). Multiple plant locations with hard to access measurement points which are not considered in projects due to implementation cost



CRP4 Personnel Health & Safety Detecting and monitoring fixed locations and mobile workers for leaks, falls etc. Detecting and monitoring hydrocarbon leaks around the tanks, valves, and pipe flanges. Level fluctuates a lot due to process demand. Non-intrusive solution to detect liquids used around the tanks, sump wells, and curbs of pump skids •  Tanks spills monitored to improve employees safety and avoid environmental incidents •  Demonstrates regulation compliance Portable Health & Safety H2S Detector Man-Down Scenario / Accelerometer integrated into portable device

CRP5 Turnaround Plants will get maintenance and upgrade windows to replace equipment, changes processes, recalibrate etc. Whenever plants are offline they are not producing and this therefore costs money. Providing workers with tools and processes to reduce overall turnaround will save time and money. In an example in a US refinery turnaround was reduced from 4 to 2 weeks, and the workforce to complete the turnaround was halved. Mobility technologies for the workforce, combined with applications and processes on their devices back to central workflow and completion tools.

CRP6 Physical Security Wired or wireless capability for video, CCTV, access control and analytics. Improve Asset and People Surveillance in large and remote industrial facilities. Improved monitoring, faster response to incidents and quicker to key decisions



CRP7 Asset Location Tracking

Improve inventory visibility, supply chain operations, and materials management during site construction, upgrades and throughout the asset lifecycle. Leverage Unified Wireless Infrastructure to track assets Reduce Non-Productive Time (NPT), replacement parts and materials can be more easily tracked and located

CRP8 Remote Expert Video and collaboration technologies to connect plant workers to remote experts with specific expertise to help with tasks, training, completion, faults etc.

CRP9 Vehicle Mobility Onboard vehicle communications providing in vehicle wireless hotspot for mobile working, connectivity to PTZ cameras for incident verification, data backhaul across the wireless MESH infrastructure, vehicle location tracking across the infrastructure.



CRP10 Safety Shower Monitoring

Alarming and alerting via wireless infrastructure when safety showers are used due to safety incident. Tie back to video feeds and leak and levels sensors for incident verification.

CRP13 Preventative Asset Monitoring and Management

Providing ongoing data updates on plant machinery and asset performance (such as motors, valves, pumps) to optimise performance, and to proactively detect issues before they occur. Information can easily be gathered via wireless sensors.


Unified Industrial Wireless & Mobility

Secure Ops

Wireless Mobile Workforce Productivity

Wireless Asset & People Tracking

Secure Ops, Compliance & Cyber Security

Industrial Wired Infrastructure

Connected Refinery/Processing Technology Use Cases


Refinery/Processing Use Cases Overview No. Name Description

CRP20 Unified Industrial Wireless and Mobility

Delivering a secure wireless infrastructure to enable wireless instrumentation, personnel safety, inventory and asset management, and increased automation efficiency. The Cisco 1552 Access Points are hazardous location-certified and designed specifically for hazardous environments like oil and gas refineries, chemical plants, and process control applications. The 1552S and 1552WU provide a seamless, single-box solution for wireless sensor networks and wireless mobility use cases.

CRP21 Wireless Mobile Workforce Productivity

•  SAP Mobility Platform •  Cisco Jabber for field collaboration and remote expert, including presence, instant messaging,

voice, video, and conferencing from a single interface •  Video providing access to remote expertise and on the Job training •  BCOM Class 1 Div/Zone 1 certified smartphones and tablets

CRP22 Wireless Asset & People Tracking

Cisco, together with partners like AeroScout and Extronics, delivers Class and Zone certified integrated wireless mobility and tracking over a secure wireless infrastructure enabling: •  Worker location tracking for personal safety monitoring •  Portable H2S gas detector monitoring and tracking •  Man-down alarming and alerting •  Wearable technologies such as Emergency Alert, head/body video camera •  Mobile maintenance and turnaround including high definition video for remote support

CRP23 Multiservice Wired Infrastructure

The multiservice communication network enables use cases such as video surveillance, access control, and data access, leading to increased worker safety, productivity applications, and enhanced experience.


Refinery/Processing Use Cases Overview No. Name Description

CRP24 Secure Ops, Compliance & Cyber Security

Helping businesses manage cyber security risk and compliance requirements in industrial automation environments. Combining on-premises technology, processes, and managed services, Cisco Secure Ops implements and maintains layered (ISA99/IEC 62443) security controls within operational networks and delivers a number of benefits: •  A consistent, integrated solution for addressing security and other risks found in the ICS domain •  Increased site productivity and lower cost of operations, security, and compliance •  Improved, and in some cases automated, compliance •  Lower risk to the ICS environment.

CRP25 Industrial Wired Infrastructure

Cisco ruggedized infrastructure provide a secure, highly available, easily manageable communications infrastructure for platform control systems, extending onshore as part of integrated operations. Cisco industrial Devices are an integral part of the control system, allowing process engineers to monitor and control the communications infrastructure through a common management interface Devices support industrial protocols and include specific enhancements for CIP, Modbus, PROFINET and GOOSE, leverage Cisco IOS for industry leading security and communication features, and are hardened to ensure high reliability in extreme environments. The multiservice communication network enables use cases such as video surveillance, access control, and data access, leading to increased worker safety, productivity applications, and enhanced experience.


Use Case 4 : SCADA Software Version Update No. Name Description

CPL4 SCADA Software Version Update

SPAN Port Forwarding of Live Field Data •  To ensure a smooth transition for SCADA system upgrades, a standalone server running

new software will interact with live field data which is forwarded via a span port •  This will allow operators to ensure monitoring and control commands are operational from

the new system, prior to upgrading.


Use Cases : Safety & Security No. Name Description

SS1 Physical Intrusion Detection Detecting the intrusion activities on both onshore and offshore perimeters •  Video Surveillance

-  Intrusion Detection at the perimeter. -  Can be based on Motion Detection and Video Analytics (Tripwire)

•  Access Control -  Intrusion Detection at the gates/barriers -  Multifactor Authentication (Badge, keypad, biometric scan – MorphoTrak). -  Anti-Passback rules and prevention of tailgating with turnstiles.

•  IPICS -  First responder notification based VS and/or AC alarms -  Can be on IP Phones, smart phones (Android/iOS), analog (UHF/VHF) or digital radios

(TETRA, P25)

SS2 Incident Management Focused on managing an incident on the IPICS Incident Framework •  IPICS

-  IPICS Dispatcher can create an Incident based on an event (e.g. emergency) -  Dispatcher can add the necessary users, radio channels and video cameras to the incident. -  All the users on the incident can collaborate on voice (PTT), video (live video from Video

Surveillance Manager, video clips taken from smart phones) or data (journal text messages).

-  Dispatcher can call out and dial-in remote people, and add on the PTT talk group. -  Incidents can be created manually or automatically (based on a schedule, or triggered with

an event).


SS1 Use Case : Intrusion Detection

IP Camera Media Server Access Control Manager

Door / Barrier

IPICS Server Radios (Analog / Digital)

IP Phones

Motion Detection

Video Analytics

Starts Video Recording

HTTP Trigger

Open/Lock Door

HTTP Trigger

Policy Activated

Push Recorded Message on Radio Channels

Dial-out to External Phones

Access Control Gateway

Door Command


SS2 Use Case : Incident Management

IP Camera Media Server IPICS Server Radios

(Analog / Digital) IP Phones

Motion Detection

Video Analytics

HTTP Trigger

Policy Automatically Creates a New Incident

IPICS Dispatcher IPICS Mobile

Client

Manual Command

Dispatcher Manually Creates a New Incident

Any-to-any Push-to-talk communication between Radios, Dispatcher, Mobile and IP Phone Clients over the Incident

Camera Streams from VSM can be added to an Incident. Video streams can be viewed on the IPICS Mobile Clients and Dispatch Consoles

Camera Stream


SS4 Use Case : Remote Expert

IP Camera Media Server

Video Stream

IPICS Dispatcher Dials an external number in

IPICS Dispatcher

Remote Expert

On-site Technician

On-site Technician

SIP

Dispatcher patches the external call to a radio channel

Dispatcher, Remote Phone User and On-site technician communicate via Push-to-Talk using the Dispatch Console, Radio and IPICS Mobile Client

Dispatcher and IPICS Mobile Client users view streams from Video Surveillance Manager

Mobile Client user sends video clips and photos taken with the smartphone


Спасибо!