ER/MR유체를이용한기기제어시스템contents.kocw.or.kr/document/region/2010/12/01/12_01_08... ·...

Preview:

Citation preview

1

ER/MR유체를 이용한 기기 제어 시스템.

2

The electrorheology (ER) 유체

Definition: 전기유변유체는 일반적으로 절연성의 유체에 분극성이 강한

미립자가 분산된 현탁액(suspension)으로서 외부에서 강한 전기장이인가되면 그 유변학적 역학적 특성이 변하는 유체.

ER유체는 1947년 Willis Winslow 비전도성 오일 내의 절연입자들이 부과된 전기장에 의존하여 반응하는 현상을 발견

-> 외부에서 가해진 전기장에 의하여 입자들이 전기장 방향으로 정렬되어 사슬모양 구조를 형성하며 전기장의 크기에따리 유체의 점도가 큰 폭으로 변하는 현상을 관측

3

1. Size: Electrorheological (ER) fluids are suspensions of extremely

fine non-conducting particles (up to 50 micrometer diameter) in an

electrically insulating fluid.

2. Effect: The apparent viscosity of these fluids changes reversibly

by an order of up to 100,000 in response to an electric field. For

example, a typical ER fluid can go from the consistency of a liquid

to that of a gel, and back, with response times on the order of

millisecond.

3. The effect is sometimes called the Winslow effect.

Composition of ER fluid

4

Applications:

(1) Car suspension systems that automatically adjust to road

conditions

(2) Helicopter damping struts

(3) Hydraulic actuator systems

(4) Aircraft landing gear

(5) Robotic systems

Viscosity f(E2)

Electrodes

Medium

Particle

Reversible

5

6

7

Newtonian Fluid:

The concept was first deduced by Isaac Newton and is directly

analogous to Hooke's law for a solid. All gases are newtonian,

as are most common liquids such as water.

Where τ is the shear stress exerted by the fluid

μ is the fluid viscosity - a constant of proportionality [Pa·s]

is the velocity gradient perpendicular to the

direction of shear [s−1]

A fluid sheared between two plates.

The resulting strain rate equals V/H

8

Non-newtonian Fluid

ER fluid

9

Basic Principle of ER fluid

Electric constant:

The Coulomb Force Law states that any two charged particles

10

Magnetorheology(MR) Fluid

(1) Silicone base coupled with a suspension of magnetically

soft particles

(2) When an applied magnetic field aligns the metal particles

into fibrous structures

(3) Rheological behavior changes from Newtonian to Bingham

plastic

11

Jacob Rabinow (right)

and colleagues

demonstrated MR

fluid in a 1940s-era

National Bureau of

Standards photo.

Jacob Rabinow invented

MR fluid while he was

at the National Bureau of

Standards in the 1940s.

12

Operation modes of ER/MR fluid

13

MR fluid damper/lock working principle

14www.lord.com/Portals

15

Prosthetic Joint

www.lord.com

Applications

16

MR Shock Absorber

<Vehicle MR Shock Absorber>

www.ssslab.com

17

Vehicle Suspension Dampers

18

MR Transmission Clutches

The MR sponge clutch may be used to

provide launch control of an automobile

thereby achieving smooth vehicle launch.

19

ER damper

20

ER damper의 피스톤 속도와 댐핑력

21

MR Impact Damper

22

MR Engine Mount

23

24ER 엔진마운트 특성

25

Audi's new R8 road-going sports car

Called Audi Magnetic Ride this innovative technology uses magneto-

rheological fluid-filled dampers to provide continuously variable real-

time suspension damping control.www.fourtitude.com

26

27

Linear Electromagnetic Suspension

(invented by Bose)

29

VEHICLE DYNAMICS:

…Apart from new springs and a stiffer rear anti-roll bar, the car also

features a second generation magneto-rheological suspension control

system (SCM2)….

30

It is estimated that a

damper of 200kg can

resist a force of

20000N of force.

lh4.ggpht.com

(1) Earth quakes

and vibrations

(2) Temperature

stresses

(3) Corrosion of

reinforcement

31

Yokohama Landmark Tower

32

Passive Control

33

A structure which can adapt to the changing environmental

conditions is called SMART.

lh4.ggpht.com

34

Micro-gripper

35

<ECF응용 마이크로 모터>

ECF(electro-conjugate fluids)

36

<비대칭노면 시험중의 차량 운동 비교>

<ER-ABS시스템의 개략도>

37

기존의 동력조향장치(Power Steering,

PS)은 고속 주행 시 조향 안전성이 나빠지는 단점을 가진다.

이러한 단점을보안한 것이 속도 감응 동력 조향 장치(Electronically Controlled Power

Steering, ECPS)이다.

Electronically Controlled Power Steering, ECPS

38

An advantage is that an ER device can control considerably more

mechanical power than the electrical power used to control the effect, i.e.

it can act as a power amplifier.

A problem is that ER fluids are suspensions, hence in time they tend to

settle out, so advanced ER fluids tackle this problem by means such as

matching the densities of the solid and liquid components, or by using

nanoparticles, which brings ER fluids into line with the development of

MR fluid.

Problems and advantage

39

Another problem is that the breakdown voltage of air is ~ 3 kV/mm,

which is near the electric field needed for ER devices to operate.

Other main advantage is the speed of response, there are few other

effects able to control such large amounts of mechanical or hydraulic

power so rapidly

40

Design of MR fluid system