Lampiran 1. Lube Oil Purifier - PIP SEMARANG

74

Lampiran 1. Lube Oil Purifier

Gambar 1. Kerusakan Lube Oil Purifier Tampak Luar

Gambar 2. Sketsa Lube Oil Purifier dari manual book

75

Gambar 3. Rangkaian bowl pada Lube Oil Purifier Mitsubishi SJ25T

76

Lampiran 2. Kerusakan Heavy Liquid Chamber

Gambar 1. Heavy Liquid Chamber

Gambar 2. Letak Heavy Liquid Chamber

77

Lampiran 3. Maintenance Report MV. Jingu

Month: Department: Engine

S.No Date Done

1 15-May-15

2 20-May-15

3 21-May-15

4 21-May-15

5 22-May-15

6 22-May-15

7 23-May-15

8 26-May-15

9 29-May-15

10 29-May-15

11 29-May-15

12 31-May-15

15 7-May-15

14 11-May-15

15 20-May-15

16 21-May-15

17 25-May-15

18 3-May-15

19 25-May-15

20 28-May-15

21 14-May-15

22 16-May-15

23 27-May-15

24 22-May-15

25 23-May-15

26 4-May-15

27 5-May-15

28 17-May-15

29 30-May-15

30 15-May-15

31 31-May-15

32 23-May-15

33 30-May-15

34 21-May-15

35 21-May-15

36 30-May-15

Diesel Generator # 2 Filter routines carried out

Diesel Generator # 3

Filter cleaned

Main Engine Performance taken

Local maneuvring test carried outMain Engine

Main Engine Unit # 2 & 4 Fuel valve replaced

Scavange space cleaned & inspected

Main Engine Unit # 8 Exhaust valve replaced

MAINTENANCE REPORT - Engine

Name of Vessel:

Area / Equipment Description of Job Done

M.V JINGU May-15

SECTION - 1 : Major Maintenance Jobs Done during the Month

Main Engine

Performance taken

Performance takenDiesel Generator # 3

Main Engine

Diesel Generator # 2 All Fuel Pumps replaced with Spare o'hauled ones

Sewage Treatment Plant Backwash carried out

M/E Scavange Drain Line

Filter

Unit # 1, 2, 3 & 6 Indicator valves replaced

Unit # 8 SIP valve function test done

Main Engine Unit # 6 & 8 Fuel valve replaced

Main Engine Unit # 8 SIP valve function test done

Main Engine Unit # 8 Exhaust valve replaced

Unit # 5 & 7 Fuel valve replaced

Main Engine

Main Engine

Main Engine Crankcase Inspecton carried out

Attached CFW Pump o'hauled

Diesel Generator # 1

Diesel Generator # 1

Diesel Generator # 1

Attached CFW Pump o'hauled

All Fuel Pumps replaced with Spare o'hauled ones

Performance taken

Alarms & trips tried outDiesel Generator # 3

Diesel Generator # 2

Vertical & Horizontal shafts o'hauled, Bowl cleaning done

Water level Gauge glass replaced

Main Burner & Pilot Burner routines done

Pump o'hauled

Main Air Compressor # 1 Auto Drain Filter cleaned

HP (2nd Stage) Valves replaced

Bowl cleaning done

Refractory Patch up work done

Filter elements replaced

F.O Transfer Pump

Main Air Compressor # 3

F.O. Purifier # 2

L.O. Purifier # 1 (M/E)

Incinerator

Incinerator

M/E L.O Auto-Back wash Filter

Filter routines carried outDiesel Generator # 1

Diesel Generator # 1 L.O Cooler tubes cleaned

Aux. Boiler

Aux. Boiler

M/E F.O Supply Pump No. 1

Pump o'hauled

Burner routines done. & Exh. Blower vanes inspected,

78

Lampiran 4. Kerusakan komponen pada Lube Oil Purifier

Gambar 1. Goresan pada spiral gear

Gambar 2. Spiral gear pada manual book

79

Gambar 3. Goresan pada bowl

Gambar 4. Rangkaian bowl dari manual book

80

Gambar 5. Sampul Depan Sparepart List Lube Oil Purifier Mitsubishi SJ25T

81

Gambar 6. Daftar Bagian Bowl Lube Oil Purifier Mitsubishi SJ25T

82

Gambar 7. Daftar Nama Sparepart Rangkaian Bowl Lube Oil Purifier Mitsubishi

SJ25T

83

Gambar 8. Daftar Bagian Vertical Shaft Lube Oil Purifier Mitsubishi SJ25T

84

Gambar 9. Daftar Nama Sparepart Rangkaian Vertical Shaft Lube Oil Purifier

Mitsubishi SJ25T

85

Gambar 10. Daftar Nama Sparepart Rangkaian Water Supplying Device Lube Oil

Purifier Mitsubishi SJ25T

86

Gambar 11. Daftar Bagian Horizontal Shaft dan Rem Lube Oil Purifier Mitsubishi

SJ25T

87

Gambar 12. Daftar Nama Sparepart Rangkaian Horizontal Shaft dan Rem Lube Oil

Purifier Mitsubishi SJ25T

88

Lampiran 5. Contoh Vibration Analysis Instrument