MILL P 800 U ST - Hartwig · 2016-01-19 · Complete machining on the MILL P 800 U ST establish...

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GF Machining Solutions

MILL P 800 U STMikron

2 Mikron MILL P 800 U ST

Turning.Roughing.Finishing.One clamping operation.

Mikron MILL P 800 U ST

Fully protective cabinet

for clean

working conditions

Oil-mist extractor for clean air

Double-walled safety door

with large window

Very compact design

Thermal insulation for

constant precision

Scratchproof

safety pane

Dynamic and strong.

Rotary swivel table with

three water-cooled direct

drives.

Increased stability for

maximum tool service life

with three axle clamps.

Dual drive in Y-axis

for dynamism and stability

Stainless-steel axle coverings

All axles with direct measuring systems

Tool magazine with capacity

for 60, 120, 170, or 215 tools

Swivel axle with dual drive

Simultaneous processing up to 800 kg

Milling and turning with or without automation

Mikron MILL P 800 U ST (simultaneous turning) is a new solution based on the successful Mikron HPM 800U.The gantry concept provides the perfect conditions for high precision and optimal workpiece surfaces.

Heidenhain TNC 640

Siemens 840D sl

Turning opens production advantagesQuick and preciseComplete machining on the MILL P 800 U ST establish

quicker more accurate work pieces. Needless rechucking

results into a more precise runout, faster workpiece

handling and setup time.

Most compactReduced investment and operating costs, thanks to

space-saving complete machining center.

Perfect automationOptimal integration into production thanks to various

automation solutions, which are also compatible with the

HPM 600U/800U series.

3 Mikron MILL P 800 U ST

Applications

Turning and milling in one clamping operation.Increased precision, faster production.

EnergieImpeller, gearwheel, housing

AeroEngine seal rings, blisk, rotor, compressor housing, brake caliper

Machining industryHousings for engines, machine benches, lathe chuck, flange,

gearbox housing, blisk

V V

MSP MSP

Machine and Spindle Protection

4 Mikron MILL P 800 U ST

Highlights

The world’s only spindle protection to work in every direction!Most collisions occur when a new CNC program is run

for the first time. MSP offers the highest safety levels

against this.

ProductivityAutomated pallet handling without restriction of access to work area.

The pallet switcher passes through the machine.

QualityReliabilitySimultaneously repositioned tools (perpendicular to workpiece surface) create a high-quality surface.

Complete solutionPallets suitable for milling and turning.

400 x 400 mm

50 mm/M12100 mm/M12

100 mm/M12 100 mm/18mm

100 mm/18mm500 x 630 mm

500 x 500 mm

+ Compact size+ Ergonomics+ Automation with pallet switcher+ Automation with pallet magazine+ Chip management – wet or dry – clean processing+ Tool spindle for challenging processing situations+ Tool magazine – rapid tool provision 60, 120, 170,

or 215 tools+ Infrared measuring sensor+ Internal tool cooling+ Mist extraction+ Rotating inspection window+ Minimum-quantity cooling lubrication+ Customer-specific solutions

Ø 500 mm Ø 730 mm

The previous pallets can also be used.

Breaking distance Breaking distance

5 Mikron MILL P 800 U ST

Milling/turning benefits

Time savings through complete processingThe workpieces remain on the same machine for milling

and turning. Idle time of workpieces is avoided.

Lower tool costsMachining with turning tools is more cost-efficient.

Specific surfacesSealing grooves to seal higher pressures.

Smooth surfaces to minimize cleaning efforts.

Higher run-out accuracyImproved run-out precision and balance can be achieved

more easily and quickly by combining turning and milling.

6 Mikron MILL P 800 U ST

Working rangeLongitudinal X mmCross Y mmVertical Z mmA-axis ºC-axis ºNumber of simultaneous axis pce.

Feed DrivesFeed rate Rapid traverse X, Y, Z m/min A, C min-1

Working spindleWorking spindle 20‘000 Spindle power 40% ED kWHSK-T63 Spindle torque 40% ED Nm

Accuracy XYZ ISO 230-2(97)Accuracy A μRepeatability R μ

Work tableClamping surface Ø mmPeak torque C-axis NmMax. workpiece weight kg

AutomationTool magazine PositionsLaser tool measurementInfrared touch probe

WeightMachine weight kg

OptionsAutomatical cabine roofCoolant sump, chip conveyorMinimum-quantity cooling lubricationMist extraction unit, etc.Compressed air blow through spindle

Ancillary servicesProgramming coursesTechnology coursesService training courses

Control unitHeidenhain TNC 640Siemens 840D sl

Mikron MILL P 800 U ST

800800550+91/-121°n x 360°5/5 simultaneous

6150, 800

36120

85

550 / 7301750800

60, 120, 170, 215OptionOption

15,000

+++++

+++

++

Technical data

3530

2380

350

690

1110

4660

1680

3660

240

2380

350

690

4400

1110

4660

1680

3660

240

2380

350

4180 2280

1110

1280

4660

1680

3660

240

7 Mikron MILL P 800 U ST

Mikron MILL P 800 U ST, 60 tools

Mikron MILL P 800 U ST, 60 tools, 2 pallets

Mikron MILL P 800 U ST, 120–215 tools, pallet magazine with 7–12 pallets

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At a glance

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GF Machining Solutions

We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser, Spindle, Automation and Tooling solutions. A comprehensive package of Customer Services completes our proposition.

www.gfms.com

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