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GF Machining Solutions
MILL P 800 U STMikron
2 Mikron MILL P 800 U ST
Turning.Roughing.Finishing.One clamping operation.
Mikron MILL P 800 U ST
Fully protective cabinet
for clean
working conditions
Oil-mist extractor for clean air
Double-walled safety door
with large window
Very compact design
Thermal insulation for
constant precision
Scratchproof
safety pane
Dynamic and strong.
Rotary swivel table with
three water-cooled direct
drives.
Increased stability for
maximum tool service life
with three axle clamps.
Dual drive in Y-axis
for dynamism and stability
Stainless-steel axle coverings
All axles with direct measuring systems
Tool magazine with capacity
for 60, 120, 170, or 215 tools
Swivel axle with dual drive
Simultaneous processing up to 800 kg
Milling and turning with or without automation
Mikron MILL P 800 U ST (simultaneous turning) is a new solution based on the successful Mikron HPM 800U.The gantry concept provides the perfect conditions for high precision and optimal workpiece surfaces.
Heidenhain TNC 640
Siemens 840D sl
Turning opens production advantagesQuick and preciseComplete machining on the MILL P 800 U ST establish
quicker more accurate work pieces. Needless rechucking
results into a more precise runout, faster workpiece
handling and setup time.
Most compactReduced investment and operating costs, thanks to
space-saving complete machining center.
Perfect automationOptimal integration into production thanks to various
automation solutions, which are also compatible with the
HPM 600U/800U series.
3 Mikron MILL P 800 U ST
Applications
Turning and milling in one clamping operation.Increased precision, faster production.
EnergieImpeller, gearwheel, housing
AeroEngine seal rings, blisk, rotor, compressor housing, brake caliper
Machining industryHousings for engines, machine benches, lathe chuck, flange,
gearbox housing, blisk
V V
MSP MSP
Machine and Spindle Protection
4 Mikron MILL P 800 U ST
Highlights
The world’s only spindle protection to work in every direction!Most collisions occur when a new CNC program is run
for the first time. MSP offers the highest safety levels
against this.
ProductivityAutomated pallet handling without restriction of access to work area.
The pallet switcher passes through the machine.
QualityReliabilitySimultaneously repositioned tools (perpendicular to workpiece surface) create a high-quality surface.
Complete solutionPallets suitable for milling and turning.
400 x 400 mm
50 mm/M12100 mm/M12
100 mm/M12 100 mm/18mm
100 mm/18mm500 x 630 mm
500 x 500 mm
+ Compact size+ Ergonomics+ Automation with pallet switcher+ Automation with pallet magazine+ Chip management – wet or dry – clean processing+ Tool spindle for challenging processing situations+ Tool magazine – rapid tool provision 60, 120, 170,
or 215 tools+ Infrared measuring sensor+ Internal tool cooling+ Mist extraction+ Rotating inspection window+ Minimum-quantity cooling lubrication+ Customer-specific solutions
Ø 500 mm Ø 730 mm
The previous pallets can also be used.
Breaking distance Breaking distance
5 Mikron MILL P 800 U ST
Milling/turning benefits
Time savings through complete processingThe workpieces remain on the same machine for milling
and turning. Idle time of workpieces is avoided.
Lower tool costsMachining with turning tools is more cost-efficient.
Specific surfacesSealing grooves to seal higher pressures.
Smooth surfaces to minimize cleaning efforts.
Higher run-out accuracyImproved run-out precision and balance can be achieved
more easily and quickly by combining turning and milling.
6 Mikron MILL P 800 U ST
Working rangeLongitudinal X mmCross Y mmVertical Z mmA-axis ºC-axis ºNumber of simultaneous axis pce.
Feed DrivesFeed rate Rapid traverse X, Y, Z m/min A, C min-1
Working spindleWorking spindle 20‘000 Spindle power 40% ED kWHSK-T63 Spindle torque 40% ED Nm
Accuracy XYZ ISO 230-2(97)Accuracy A μRepeatability R μ
Work tableClamping surface Ø mmPeak torque C-axis NmMax. workpiece weight kg
AutomationTool magazine PositionsLaser tool measurementInfrared touch probe
WeightMachine weight kg
OptionsAutomatical cabine roofCoolant sump, chip conveyorMinimum-quantity cooling lubricationMist extraction unit, etc.Compressed air blow through spindle
Ancillary servicesProgramming coursesTechnology coursesService training courses
Control unitHeidenhain TNC 640Siemens 840D sl
Mikron MILL P 800 U ST
800800550+91/-121°n x 360°5/5 simultaneous
6150, 800
36120
85
550 / 7301750800
60, 120, 170, 215OptionOption
15,000
+++++
+++
++
Technical data
3530
2380
350
690
1110
4660
1680
3660
240
2380
350
690
4400
1110
4660
1680
3660
240
2380
350
4180 2280
1110
1280
4660
1680
3660
240
7 Mikron MILL P 800 U ST
Mikron MILL P 800 U ST, 60 tools
Mikron MILL P 800 U ST, 60 tools, 2 pallets
Mikron MILL P 800 U ST, 120–215 tools, pallet magazine with 7–12 pallets
259.
806.
022
At a glance
© G
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GF Machining Solutions
We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser, Spindle, Automation and Tooling solutions. A comprehensive package of Customer Services completes our proposition.
www.gfms.com