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Dr. Ö.S. Ganiyusufoglu - .葛兴福Consultant to Chairman of
Shenyang Machine Tool (Group) Co., Ltd.
Shanghai
23. October 2015
ICSM AMT Center at
Tongji University Shanghai
SMART Manufacturing Technologies- A Chinese Approach to Sustainable Manufacturing-
© Dr.Ö.S. Ganiyusufoglu
SHENYANG MACHINE TOOL GROUP
Established: 1949
Factory area : 1,1 Mio sqm = 110 Hektar
20.200 Employees / In Shenyang: 14.000
Capacity: 96.000 machines 2011,
31.000 of them CNC machines
100 % State owned
Products
Automotive
Lathes Machining Centers Boring & Milling
Heavy Duty5-axis CNC
© Dr.Ö.S. Ganiyusufoglu
7
Energie-Industrie:
10%
Ausbildung: 10 % Andere: 9 %
教育
Education
能源
Energy
通用机械
General machinery
汽车
Automotive
交通运输
Transportation
电子
Electronics
中国增长的工业需要中国制造的高科技机床
The growing Industries in China need high tech tool machines made in China
Industries
© Dr.Ö.S. Ganiyusufoglu
1010
Productivity
Efficiency
Flexibility
201520101960 1970 1980 1990 20001950
NC
CNC
Dialog Programm.
Automation
HSC
Flexible Autom.
HPC
Automation
Turn-Mill
5 Axis
Hybrid-Sytems
Turn/Mill/
Grind/Laser
Major Developments in the History of Machine Tools
Epoche making
developments
stagnating
Technological Innovations
© Dr.Ö.S. Ganiyusufoglu
1111
© Dr.Ö.S. Ganiyusufoglu
Energy Efficiency
Resource Efficiency
Environment
friendly
Ecological Innovations
e- Innovations
2015
Actual Focus of Machine Tools
Future Economy
23% 18% 16%
7%4% 3%
17%
12%9%
18%
15%14%
11%
12%12%
17%
28%28%
7% 11%18%
2011 2030 2060
India
China
Other Non-OECD
Other OECD
EU
Japan
USA
OECD 2012: Forecasted Global GDP Distribution
Germany’s share will shrink from 4.8% in 2011 to 2.0% in 2060
35
% 58
%
© Dr.Ö.S. Ganiyusufoglu
Global Population
7.2 Billion People
1.3
5.9
Machine Tool
Market
High
End
DEVELOPED
DEVELOPING
How &
When?
© Dr.Ö.S. Ganiyusufoglu
Future Challenges
5.9
DEVELOPING
This market is clearly the future… however,
every market has its own characteristics.
History
Culture
Climate
Population
Size of Country
Political system
Education system
Alphabet
Anatomy
Family Life
Eating habits
Communication
Behavior Pattern
Procedural Method
© Dr.Ö.S. Ganiyusufoglu
16
New Product Patterns
New Production Models
New Business Models
“Win-Win” Cooperation
Strategic
Innovations
The Vision
© Dr.Ö.S. Ganiyusufoglu
1717
Technical level
Quantity
Low end
High
endHigh Complexity
Simple Structure
S Simple
M Maintenance friendly
A Affordable
R Reliable
TTimely to market and profit
Future
Market
Global Product Focus in Future
© Dr.Ö.S. Ganiyusufoglu
1919
Top-end Products Smart XYZ Smart SYMG Powertrain
Smart
partsTop-end
parts
Smart
parts
Smart
parts
Smart
parts
Top-end
parts
Top-end
parts
Top-end
parts
Manufacturing
Germany
Manufacturing
China
Parts
manu
factu
ring
Global Markets Chinese Markets
Fin
al a
ssem
bly
Custo
miz
ing
Future Production Strategy SYMG Group
© Dr.Ö.S. Ganiyusufoglu
2121
Target for Tomorrow
Today
SYMGs market
SYMGs future
market
Target Positioning of SYMG
© Dr.Ö.S. Ganiyusufoglu
2222
SYMGs future
market
Target for Tomorrow Trend of Tomorrow
New product patterns
New production models
New busienss models
„Win-win“ Cooperations
Strategic Innovations
Future Challenges
© Dr.Ö.S. Ganiyusufoglu
The Key
The key for future global improvements and success will be:
Co - Operations
Co - Operations
International
Intercontinental
Intercultural
Interdisciplinary
© Dr.Ö.S. Ganiyusufoglu
29
工业4.0是我们研发活动的焦点之一 Industry 4.0 is one focus of our development activities
通过互联网实现对工业信息的智能集成Realizing Intelligent Integration of Industrial Information through the Internet
• 机器使用情况的信息 Information about usage of machine• 服务:维修保养,刀具,编程等 Services: Maintainance, tooling, programs etc.• 根据客户需求改进机床 Improving of machines to customers needs
机床装备智能化的i5系统和传感器Machine equipped with Smart i5 controland sensors
客户Customer
其他客户Other Customers
产能转换Capacity switch
机床状态Machine status
+iSesol
沈阳机床
© Dr.Ö.S. Ganiyusufoglu
GOING GLOBAL
•SMTCL•CY•KM
•SCHIESS•SCHIESS
TECH
•…•…
Marketing
Forschung & Entwicklung
Vertrieb &Service
Finanzierung
i5 – TechnologieAusbildung
Management Unterstützung
© Dr.Ö.S. Ganiyusufoglu
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