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Semi Automatic Machines
SA M/cs perform a cycle or operationautomatically Ex. Button Hole
Operator needs to place the material or
garment part, activate the machine andthe machine complete the cycle
It uses clamps, sewing guides or
templates to control fabric Cams or Electronic program control the
sewing pattern
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Automatic Machines
They can complete an entire or series ofoperations with little or no operatorinvolvement
Ex. Shirt cuff attachment
Operators responsibility is to load the
parts, monitor the operation and takeaction if the equipment malfunctions
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Robotized Machines
Cyborgs in Assembly Sewing: A Dream Never Became True
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Spreader
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Pin Table
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Matching of checks and stripes in the garmentproduction has always been difficult and timeconsuming.
Traditional methods tend to waste a lot ofmaterial, since the patterns are cut out with ablocking tolerance.
The task of rearranging the blocked out
patterns is tedious and expensive. The workers involved in this process have tobe skilled.
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The patented VEITH SYSTEM PIN TABLE consists ofa slotted aluminum top and Needle-Bars underneath.
Each Needle-Bar has pins positioned inside the slotsof the table top.
The Needle-Bars can be moved freely along the lengthof the table. I.e. they can be positioned exactlyaccording to the matching conditions of the marker.
The height of the pins can be adjusted with the turn ofa hand-wheel. So the spreading and pinning isconvenient, fast and avoids tension in the lay package.
Each pin can be individually locked down, i.e. only theneeded quantity of pins have to be used.
Each pin has a rounded top, which avoids damages tothe fabric, i.e. with our special pins we can pin thefabric inside the piece area and produce the quality,where it is needed, and not outside in the waste region
The PIN TABLE is an abstract copy of the marker.
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The NEEDLE-BARS are adjusted acording to themarker.
The first lay is underlay-paper
The fabric is pinned from the center to the outside
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Each ply is cut with the cutting device at theend.
The final lay is fixed with the VEITHNEEDLE-PLATESfrom above.
The fine-cut can be done with a CNC-Cutter or manually by hand.
VEITH SYSTEMPLAID MARKERDifferent fabrics with different sizes of the repeat
can be spread in the same lay.
N
N dl Pl t
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eedle-P
lates
Needle PlatesFix lays including the MARKER or the PATTERNThe VEITH SYSTEMNEEDLE PLATE is a very useful utility, which helps you to fix laysincluding the MARKER or the PATTERN. Its needles - coming from above - keep thewhole lay from distortion of its single ply. This is especially important for the transport ofthe lay and for the cutting operation itself.
Due to its maximum depth of penetration of 45 mm, higher lays are easily preventedfrom distorting.Its special design allows you to build up a very stable tower of NEEDLE PLATES while
not using them.
PIN TABLE f k i i h i li d i
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PIN TABLE for knitwear- with inclined stripes
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The first stage in the manufacture of garments is the cutting of the
materials into the necessary pattern shapes. These are then joined
together by means of seams to create three-dimensional garments.
CUTTING
Where large quantities of a garment style must be cut, a lay is
created which consists of many plies of fabric spread one above
the other.
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METHODS OF CUTTING
HAND SHEARS
STRAIGHT KNIFE
ROUND KNIFE
BAND KNIFE
NOTCHERS
DRILLS AND THREAD
MARKERS
DIE CUTTING
PLASMA CUTTING
WATER JET CUTTING
ULTRASONIC CUTTING
COMPUTER CONTROLLED
CUTTING KNIVES
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Round knife cutting machine
The Eastman Little Giantround knife, model -BB32.
This machine is used forcutting heavier weightmaterials such asupholstery and for knit
fabrics. Round knives are used
for cutting large radiuscurves and straight lines.
Features
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Features
Smooth Cutting
Eliminated material jamming between blade and plate. Bladediameter ranges from 2 - 12
Accuracy
Eliminated cutting distortion due to the Narrow Silhouette
Standard and extremely low base plate
Stability
Vibration-free cutting with smooth and easy maneuverability
Efficiency
Simple handling of the machine due to its low center ofgravity
St i ht K if C tti M hi
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Straight Knife Cutting Machine
IntricatePattern/Straight LineMulti-ply Cutting
Blue Streak II model629
Blade materials HSS,Carbon Steel, TeflonCoated, Wave Groove
Blade size 5 to 13inch
Belts fine, medium,
F t
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Features Accuracy
Cutting of tight turns due to the low-profile base plate andnarrow silhouette
Continuous, Smooth RunningPerfect fit and continuous running with cross heads, crank and knifeslides that are machined to a tolerance within .0005"
Efficiencyi)Simple handling of the machine due to its low center of gravity andthe best power-to-gravity weight ratio in the industryii)Low maintenance requiring only daily lubricating with the easy-to-use One Shot single-reservoir oiling systemiii)Elimination of heat and exhaust from the operator via the rear airintakeiv)Ability to reduce speed to eliminate fusing, provided by the dualspeed option
Durability
Built with the highest grade materials available
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Band knife cutting machine
(KAIGU)
Model BK-700
Max. Thickness ofCutting
200mm Table Size
1200x1800cm
Knife Length -3500mm
Power
230V I Ph. 50Hz.
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Features
Straight and accurate cutting from the firstto the bottom layer.
- Air flowing table facilitates easily
movement of fabric. - Equiped with knife sharpening device.
- Special bearing guide design to keep
knife moving in same positing. - High accuracy and vertical cutting finish.
- Adjustable knife running speed.
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End Cutter
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AUTOMATIC CUTTING
Makes the use of computercontrolled cutting knives
Most accurate possible cutting at a
very high speed
Mainly used in a central cutting
facility which supplies a number of
separate sewing factories
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A COMPUTER CONTROLLED CUTTING SYSTEM
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Production planning,
Design,
Pattern development,
Costing,
Cut planning,
Marker making,
Fabric spreading,cutting, and
Sewing floor
automation.
GERBER TECHNOLOGY CATERS TO THE FOLLOWING:-
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THE PRODUCT RANGE OF GERBER
TECHNOLOGY:-
Software system for the apparel industry
Software system for design
Software system for technical design
Software system for product design
Software system for information management
Software system for grading
Software system for marking and nesting
Software system for fabric spreading
Software system for cutting process
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GERBER CUTTERS
SINGLE / LOW PLY CUTTING
Concept of made-to-measure and mass customization
DCS 1500 Sample Cutter
DCS 2500 Static Cutter
DCS 3500 Conveyorized Cutter
DCS 3500HL High Loft Cutter
Taurus XM Leather Cutter
Taurus XD Leather Cutter
Taurus Leather Cutter
HARDWAREGT3250 Low-Ply Cutter
GTxL Low-Ply Cutter
GT 1000 Low-Ply Cutter
SOFTWARE
C200MT
CutWorks
GERBER planner
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SINGLE PLY CUTTERS
DCS 2500 Static GERBER cutter DCS 3500 Conveyorized
GERBER cutter
Taurus Leather
GERBER cutter
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MEDIUM / HIGH PLY CUTTING
High-speed cutting systems designed for mass production
HARDWARE
GTxL Medium-Ply Cutter
GT3250 Medium-Ply Cutter
GT5250 Conveyorized Cutter
GT7250 High-Ply Cutter
S-91 High-Ply Cutter
XLc7000 High-Ply Cutter
SOFTWARE
C200MT
GERBER planner
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MULTI PLY CUTTERS
Conveyorized Cutter GT5250-17S
GTxL Conveyorized Cutter
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THE GTXL GERBER CUTTER
A Multi Ply Cutter
Used for small lot orders
Easy Installation
Lowest cost-per-unit cut for
Low-ply cutting systems.
Lower power consumption
Longer lasting consumables
More cutting time per
cutting cycle
Less downtime
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KEY FEATURES OF GTxL GERBER CUTTER
Windows Operating System with True Multitasking Capability
Variable Speed Knife Control
SMART bite feature
Automatic Pre-Processing
Automatic power conservation mode
Automatic knife sharpening
Vacuum System
L tti h d
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Laser cutting head
GARMENT FINISHING M/Cs
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GARMENT FINISHING M/CsIndustrial Iron It allows gentle ironing with
excellent steam quality at verylow temperatures, even from130Celsius.
The ironing temperatureremains even and constant onthe whole surface of the solethrough an optimal soleplate
heating.
An especially soft steam exitavoids steam marks on your
garments to a minimum.
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Iron Soles
VEIT-iron soles reduce the surfacetemperature between the iron and thegarment. Therefore, the danger ofscorching is reduced to a minimum.
The Teflon coating prevents sheen andhelps the iron to glide smoothly.
Evenly spaced holes ensure a constantflow of steam.
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(1)VEIT Anti-Shine Soles for Industrial
Irons
Made of pure Teflon
(2) VEIT Metal Frame Soles with TeflonCoating
Solid aluminum framed sole with Teflon
coating
Snug fit ensures that no steam willescape at the side
(3) VEIT Safety Soles for Industrial Irons
Using a steam chamber principle
Made of stainless steel
Various frame plies improve the steam
quality and regulate the contact
temperature
Additional wire mesh ensures very soft
spread of steam
Cl i A t f Sli htl S il d I S l l t
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Cleaning Agents for Slightly Soiled Iron Soleplates
(1) VEIT FITSPRAY(2) VEIT Cleaning Cloth
Non-greasy silicon gliding spray 30 X 25 cm (12 X 10 in)
Spray bottle, 330 g(12 oz)
Application: Spray on the hot, bright iron sole or the Teflon or frame sole, waitfor a short time and rub with a non-fuzzy, soft cloth. The result is a well-gliding,antistatic and stain-resistant iron.
(3) VEIT Cleaner Stick
Application: Rub the cleaner stick on the hot iron sole, wait for a short time andrub with a soft, non-fuzzy cloth.
Cleaning Agents for Heavily Soiled Iron Soleplates
(4) VEIT Abrasive Cleaning Stone (5) VEIT Soleplate Pad
8 x 5 x 2 cm(3 x 2 x 0.8 in)
steel wool
Application: Rub hot iron sole with VEIT Soleplate Pad. Clean cold iron sole with VEIT Abrasive Cleaning Stone,water and soap.
Steam Cushion Frame SoleThe VEIT steam cushion frame sole convinces by its manifold fields of application
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The VEIT steam cushion frame sole convinces by its manifold fields of application.Especially for smaller refinishing operations, for example touch-up of button strips orremoval of pressure marks the steam cushion frame sole is suitable.
Mixed fibres and knits, velours or also accessories such as scarves can be finishedperfectly.
KnitwearOptimal finishing results for collar and cuffs. With precise and partial finish withoutpressure marks it is possible to touch up knitted garments optically.
Mixed materialsAlso if there are different materials in one garment refinishing can easily be done byironing over it gently. Even button strips can be finished quickly and perfectly.
VARIOSET Dress Board Ironing Tables
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VEIT's Famous Dress Board FormIdeal for the ironing of skirts, dresses, jackets, blouses etcCan be fitted with various forms and sizes of ironing surfacesA swivel arm assembly designed for a great variety of ironing bucks
Available, as required, pointing left or rightA support gantry and a lighting system, make this station a perfect ironingunit
VARIOSET Sleeve Seam Ironing Tables
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Special bucks for different sleeve shapesThis ironing station can be combined with other bucks such as two-sleeve, two-sleeve inside-seam or raglan-type bucksThe hook attachment automatically turns the sleeve while it's beingpulled off.A simple and very effective item for saving on expensive handling times.
VEIT Cover System Structure(A) T C
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(A) Top Cover
Synthetic fibre:
- Long life
- Short-term heat-resistant up to 180 deg C
- Can be hand washed in soap water (30 deg C)
Prefitt Fine:
- Polyester, especially for fabrics that are subject to sheen
- Mostly used with hard covers (seam ironing)
Synthetic Fibre Coarse:
- Slide resistant. Keeps garment as positioned
- Long life
- Short-term heat-resistant up to 190 C
- Can be hand washed in soap water (30-40 C)
(B) Intermediate Layer
Foam:
- 5 or 10 mm
- As cushion for covers
(C) Adjusting Fibre
Prefitt Coarse:
- This adjusting fibre guarantees the complete
splitting of the condensate drops and reduces the
humidity in the cover system
(D) Base Layer
Vakufitt Duo:
- Patented silicon mat
- Best solution for long term good suction/blowing result
- Distributes strong air flow evenly over the entire surface / formbuck
- Can be cleaned easily by compressed air
- Long life time with unchanging performance
- Water-resistant, for a dry surface/form buck
- Can be hand washed in soap water
Vakupor:
- Polyurethane material, 6 mm
- Economic solution for medium term good suction/blowing result
- Permits good air flow over the entire surface/form buck
(E) Ironing Surface
Perforated Plate Casting with Metal Grid:
- The ironing surface of VEIT tables and bucks consists of a
corrosion-resistant perforated plate or a bored casting mould with
an additional light metal grid - for an evenly spread suction andblowing air flow (avoids wet covers)
Universal Finisher VEIT 8318
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This universal finisher is the preferred
equipment for small to middle sized laundries
and textile care plants.
It is available in a steam heated version.
Spin-dry shirts, blouses, smocks or dustcoats
are finished quickly without creases by the
high performance silent hot-air fan.
Dry garments, such as jackets, coats, etc., can
also be finished on this machine.The individual functions are called step by
step on the kickerplate
VEIT 8325 Shirt Finisher
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VEIT 8325 Shirt Finisher provides an
excellent and complete finish for
washed, pre-treated or wet processed
shirts.
The shirts are placed on hangers,
buttoned or unbuttoned prior to the
finishing operation.
Seam tensioning elements, customshaped shoulder forms, electrically
heated pressing plates for the shirt
pocket, the integrated suction plate
and stretch-control are standardfeatures.
After finishing, the garments can be
discharged onto an optional automatic
unloading device and transported via
conveyor system to the Folding Tables.
Semi-Automatic Loading System
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The Shirt Finisher can be
equipped with an optional
automatic loading system.
The hangered shirts are
loaded onto a conveyor,
automatically picked up and
positioned by the operator.
After finishing, thegarments can automatically
be unloaded and be taken
away via a transport
conveyor.
VEIT 8325 Shirt Finisher
(Semi-Automatic Loading System)
Stretch-Control
For the finishing of sensitive garments the Shirt
Finisher is fitted with stretch-control which is
smoothly adjustable on the control panel.
VEIT 8410 Knitwear Finisher
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The VEIT 8410 Knitwear Finisher is
a revolutionary concept for sizing andfinishing of all types of knit tops.
The machine will accommodate polo-
shirts, sweatshirts, sweaters and other
similar garments (long and short-
sleeve), and produce a consistent high
quality mark-free finish.
Advantages:
Substantial High Productivity.
(Increased output of up to 300 %75 shirts per hour with a single machine
compared to 25 per hour with conventional steam and vacuum tables up to 500
% increased output with two machines operated by one person).
Consistent High Quality for all garments..
Adjusts quickly and easily to various styles and sizes.
Sizing is accurately controlled to exact body width and length specifications as a
result of the flexibility of the machine.
No skilled operators are necessary due to the easy operation of the machine.
Automatic seam clamping saves time with the placement of the garment
Tunnel Finishers: Systems and Accessories
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Cotton and viscose are not easy to moisten properly so
finishing natural fibres has so far been difficult.
VEIT tunnels now use a new steaming technique which
gives an excellent finish to natural fibres.
Nothing is pressed flat
Even the most delicate fabrics can pass throughthe VEIT Variant almost without being touched
because of the imaginative construction of the
air rollers
They are not shaped from rigid material but
consist of wound fabric layers, so they adapt
perfectly to the garments being finished
The air within the rollers is evenly heated and
the strength of blowing power is adjustable
The VEIT Hanger Station for Buttoned Garments
P tti h i t l d b tt d t i bl
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Putting hangers into closed or buttoned garments is no problem
with the VEIT hanger station.
By a simple width adjustment it is suitable for all sizes.
Movement is over fixed hooks so all types of hangers can be used.The operator works in an upright position which is good
ergonomically.
The garment is adjusted as it is moving so this saves a lot of time
and feeding speeds are up to 750 pieces per hour.
The VEIT Conveyor Systems
A trolley system or the hanger station firstbrings the garments to the separator before
they go through the tunnel finisher.
The finished garments are taken to storage
and despatch on a handling system.
Dress Forms
Th h i ht d h ld idth (270 450 / 10 6 17 7 i ) f th
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The height and shoulder width (270-450 mm/ 10.6-17.7 in.) of the
dress form is adjustable and the sleeves can be closed with a zip.
The individual dress forms turn through 360 degrees and can be
exchanged within seconds.The VEIT 8308 Form Finisher is as flexible as fashion itself.
B U it ith t l t h t
Form Finisher for Skirts
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Base Unit with extremely strong hot
and cold air fan
Infinitely adjustable volume of air for
easy treatment of light and heavyknitwear
A special form for skirts is mounted
over an adapter on the VEIT 8308
base unitThe 100 cm high form is equipped
with a manual device for waistband
tensioning
The cover can be adjusted in the
widthThe fabric will be steamed, formed
and dried from the inside to the
outside through extremely air-
permeable covers
Water Spray Unit
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For preparing natural fibres such ascotton or linen which are best finished in
dampened conditions.
Also suitable for applying finishing
agents on to finished clothingIncluding:
- feed water tank
- conveyor
- loader/separator
- off-loading unit
Also available as Double Station
Pants Finisher
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The basic version of the finisher range is
efficient and economic.
The inside and outside tensioning is standard,the integrated steam drier and the powerful hot-
air blower give a good cost / benefit result and a
quick payback.
This unit finishes pants and Bermuda shorts
efficiently to the highest standard of quality. .
The loading position has been optimised, it can
be selected from 4 different settings
The carriage of the hem tensioning device can
be moved towards the operator.That means no wrinkles in the back area of the
knees.
The result is increased quality.
Active and freely adjustable Stretch-Control is
standard.
Wrinkle Free Press
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Heavy duty machines designed with
state-of-the-art technology and
componentsInnovative heating system with
temperature regulation up to 600 deg F
Enhanced temperature consistency
across the headHeating elements with easy and user-
friendly access
Applied pressure via microprocessor
control
Widened head opening anglePositive drive cylinder system for
improved speed regulation
Multilingual and Touch-screen
microprocessor
Shirt Folding Table
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The VEIT 3600 Semi-Automatic Shirt Folding Station assists the operator in
folding shirts easily and quickly, therefore, saving time and money.
The VEIT 3600's maximum flexibility allows the folding of men's, women's and
children's shirts in varying styles and quality.The universal collar finisher shapes the collar area by utilizing pressure and heat,
automatically adjusting to each size.
The forming plate has an automatic up and down function that was especially
designed for quick and efficient unloading without damaging the collar shape.
The ergonomic work station is height adjustable to
allow the operator a comfortable work position.
It also includes a tilting system for a quicker
layout and positioning of the shirt for folding.
The station comes equipped with a pin / clamp box
and an accessory shelf
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Collar / Cuff PressThis steam-heated three-head press can
be used for any shirt, blouse or smock
Spin-damp collars and cuffs are dried
by the heated bucks and smoothed by
the pressure-adjustable top platenSafe and easy operation
Built-in vacuum for easy and fast
positioning
Soft cover system prevents pressure
marks and damage to buttons
S i T bl
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Spotting Table
The spotting table is fitted with a
strong suction unit and a variable
control unit for the steam/air pistol.Further standard equipment:
- stainless steel work surface with
spotting agent deposit
- swiveling spotting buck- liquid/air pistol with supply tank
and suspension
- integral lighting
Suction on the surface or spotting
arm is actuated over the kickerplate
Recommended