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Welcome!
Sveiki atvykę!
Presentation by:Stefano TuraHead of Export (Worlwide)Binder Energietechnik GmbH
Binder is a company of Herz Group
2
The HERZ group
- biomass
- heat pumps
- valves
- control technology
- insulation
- packaging material
BINDER – product range
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(referred to W40) Heat
exch
an
ger
C available as container version
C* in standard container
Ste
am
Warm water boiler (≤ 110 °C)
Hot water boiler (> 110°C)
Saturated steam boiler till 24 Bar over pressure
Air-to-air heat exchanger
Combustion chambers and hot gas generator
ORC process & CHP systems
Thermal oil systems
Chicken litter boiler, WID-boiler
BINDER - product range
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The R&D centre of BINDER
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➢ Combustion tests for a widest range of fuels
➢ Tests and analysis of non-standard fuels
➢Condensate analysis (by accredited, external
laboratory)
➢ Emmissions test repost:(Dust, NOX, SOx, CO)
➢ Etc.
Research & development in colaboration
with Herz
6WERK Pinkafeld
• facilities for boiler testing
• programming / boiler software development
• control development / visualization
• Dust cleaning systems
− ZykloVent
− Electrostatic & ceramic filter and
− Bags filter
• Emissions measurement
Innovations developed in the last three years
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Devices to increase the efficiency in case of wet fuels
Devices to reduce the Nox andacids (Sox-HCl-HF) emissions
Steam boilers with integrated Eco
Steam Boilers with integrated ECO
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The exchanger is made up of two physically separate heat exchangers and connected
together with flanges.In the top exchanger, high temperature smoke (about 850-950 ° C) passes directly from the
combustion chamber to the exchanger without any change of direction.
The most obvious effect is the increased efficiency of the system due to the low temperature of
the exhaust smoke.
400°C
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The image shows the effect in a 9 MW steam boiler : Steam temperature 182.6 ° C
and smoke outlet temperature 167.1 ° C.
Boilers for Treated and Demolition Wood
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UE LEGISLATIVE FRAMEWORK
Treated wood is equated with a waste, so the
reference Standard Norm is the European Directive
WID (Waste Incinerator Directive) 2000/76 / EC
W.I.D. Boilers
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To comply with Norms, Binder designed a family of boilers specifics for
treated wood
• Combustion temperatures ≥ 850 ° C
• Increase the volume of the combustion chamber to ensure a residence time of smoking at 850 ° C ≥ 2 "
Supplementary fossil fuel (gas, oil or other) burner to automatic restart in the event the temperature drops below 850 ° C;
the burner is activated during boiler ignition
Dust Reduction System in the atmosphere composed by cyclone precipitator and bags or electrostatic filter.
• The entirety cyclone + filter ensures compliance with the most restrictive Norms (<10 mg/Nm3)
• Flue gas recirculation system consists of high temperature fans and steel ducts with thickness 3 mm.
The gas recirculation system has a dual advantages: Introduction into the combustion chamber of part of gaseous effluent
maintains a constant volume combustion air but drastically reduces the quantity of oxygen, limiting the possible
development of extremely high temperatures that would develop clinker, on the other hand, a post combustion smoke,
drastically reduces NOx type "thermal“ production.
• Oxides of nitrogen (NOx) reducing system type NSCR, composed of an urea tank for liquid diluted CO (NH2)2, metering
pump and nozzle for the atomization: the system is offered optional depending on the Local Norms
• System of reduction of the CO that occurs without any additional aid but it´s only due to the proper redistribution of the
average temperature in the combustion chamber
• PLC for automatic control of the entire combustion process with λ probe, NOx sensor, temperature sensors, etc.. with its
program of combustion optimization specifically designed for treated wood
Boiler configuration
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UE LEGISLATIVE FRAMEWORK
Manure, litter of animals are equated with a waste, so
the reference Standard Norm is the European
Directive WID (Waste Incinerator Directive) 2000/76 /
EC
Boilers for Broilers and chicken Litter
Chicken litter:a bulk of……..opportunities!
Boilers for Broilers and chicken Litter
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To avoid acid condensation,
the flue gas flow can be
directed to the first or second
smoke turn
Boilers for Broilers and chicken Litter
Devices to increase efficiency and power
modulation
in case of wet fuels.
1) HiLoVe System• The HiLoVe System is integrated in the heat exchanger and bypasses
the 2nd pass (independent if vertical or horizontal design).
• The HiLoVe system allows proper part-load operation even when
using fuels with high water contents (> 45% water content) without the
risk that the flue gas temperatures drops below a preset value. It
prevents downstream components from the risk of condensation and
deposition.
• HiLove System
• Since the heat exchanger surface between 1st and 2nd pass is nearly
evenly distributed, but the energy input of the 1st pass is nearly 2 times
the input of the 2nd pass, bypassing of the 2nd pass ensures a
reasonable flue gas temperature (e.g. in the range of 120 to 140°C).
The flue gas flow rate within the heat exchanger is kept high enough
by the HiLoVe System to avoid deposition in the heat exchanger. 16
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LUVO
HiLoVeSystem
Air Pre heater
Devices to increase efficiency and power
modulation
in case of wet fuels.
EXAMPLES OF WET FUEL
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Horse litter Bark and branches W60
Bark and pine needles W58 Bark and branches W55
Herz-Binder smoke treatment: DeNOx - SNCR
IInjection of ammonia (NH3) or urea CO (NH2) 2 into the flue gas flow at a
temperature of 900 ° -1000 ° C
Herz-Binder smoke treatment: reactor for SOx-HCl-HF
IInjection of Hydrated lime Ca(OH) 2 or Sodium Bicarbonate
NaHCO3 into a reactor
Smoke treatment line
Herz-Binder smoke treatment: Fly Ash filter
Elettrostaticprecipitator
≥ 20 mg/Nm3
Bags (sleeves) precipitator ≥ 5 mg/Nm3
REALIZED PROJECTS
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District heating in Belarus
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• 3 x 2300 Binder
• Warm Water
• fuel: Wood chips W45
• 2 x 300 kW BioMatic
• 2 agitators with 5 metre diameter
• at 2.800 m sea level
Tourism school in Bhutan
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• HERZ BioFire 1.000 kW + 500 kW
• Vertical filling system
• Fuel: wood chips
Heating plant Wiener Neudorf
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Biomass heating plant Feldbach
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• BINDER RRK 4.000 kW
Fuel: wood chips W 45- 50
Techcom - Dry kilns
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• Ukraine
• Boiler type: Binder RRK 1800-2300
• Power: 2.000 kW
• Fuel: Wood chips W50
District heating in Liezen Austria
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Opening 2017
Binder RRK 5.000 KW
Wood Chips W 50-55
Eden project
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• England, greenhouse
• power: 300 kW
• fuel: wood chips, miscanthus
• savings: approx. 50.000 litre oil, 130 tons C02 per year
Merkscha Plywood factory
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• Austria
• Boiler type: Binder RRK
• Power: 4.000 kW
• Water Super heated 180°C – 10 Bar
• Fuel: Wet Wood chips W50
KOLIBA A.S.
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• Slovakia
• power: 2 x 5.500 kg/h steam 17 barG
• fuels: wet woodchips W45-50
Camp Mailly
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• France, Army Camp
• power: 2 x 5.000 kW
• fuel: Miscanthus
Heko Spanten B.V.
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• Austria
• plant type: District Heating
• power: 2 x 5.000 kW
• fuels: wood chips W50-55
Energie Burgenland Biomasse GmbH & Co KG
Coysman
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• Koolskamp, Belgium
• power: 1.200 kW
• fuel: wood chips
Sunnyside Greenhouse
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• Canada, greenhouse
• power: 7.000 kW
• fuels: wood chips, sawdust
TIGORAL SOUTH AMERICA
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Binder RRK 9000 KW
Steam 10 barG
100 % Pine Wet Bark W55
TIGORAL SOUTH AMERICA
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Saturated Steam 10 Bar 182 °C
Exaust Gas temp. 167 °C
Contractor Penz
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• Bärnbach
• Power: 3.000 kW
• Fuel: wood chips W50-60, horse litter
Goliard
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• Poland
• Boiler type: saturated steam boiler
• Power: 3.000 kW
• Fuel: Agro-Pellet
Mahnbauer KG
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• Austria, maize and pumpkin drying
• boiler type: heating boiler LWT
• power: 1.650 kW
• fuel: wood chips
• savings: approx. 100.000 liters oil, 267.000 kg C02 per year
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Thank you for attention !
Binder Energietechnik GmbH
Mitterdorfer Straße 5, 8572 Bärnbach, Austria
Tel.: +43(0)3357 / 42840-0
Fax: +43(0)3357 / 42840-190
e-mail: office-energie@herz.eu
Homepage: www.herz.eu
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