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RESILIENCE AND RESHAPE
Form Follows Function
Dribbble.com
Definition of Cell, Tissue and Organ
Organ
Liver
Heart Bone
– A group of tissues in the body which perform a
certain function
Tissue
Connective tissue
Epithelial tissue
Muscle tissue Nervous tissue
– A group of biological cells that perform a similar
function
Cell
– Structural and functional unit of all known living
organisms – Humans have an estimated
1012 or 1014 cells
What is Tissue Engineering?
18
“ An interdisciplinary field that applies the principles of engineering and life science toward the development of biological substitutes that restore, maintain or improve tissue function or a whole organ “, by Langer and Vacanti
Final goal: Tissue/organ regeneration
What is tissue engineering?
Schematic diagram of tissue engineering
What is Tissue Engineering?
Pancreas Blood Vessel
Liver
Skin
Cartilage
Bone
Cell Biomolecule
Scaffold
Cells & Biomolecules
Biomaterials
Engineering & culturing In vivo
Integration
Seeding
Porous scaffold
Cell growth Bio Degradation Support19
3D Printing technology-‐ Techniques to manufacture prototypes derived from complex 3D datasets -‐ 3D models generation using layer-‐by-‐layer process
3D CAD model Slicing Stacking up
Reversely engineered anatomical models using a patient’s CT data
What is 3D Printing Technology?
5
-‐ Installation of individually controllable 6 heads-‐Dispensing capability of 6 different materials including cells, proteins, and biomaterials
Motion simulation of MtoBS Real motion of MtoBS
8
Nano-‐Stereolithography
TMC/TMP
BMP-‐2 loaded scaffold(PPF/DEF)
Examples of Structure
Micro-‐Stereolithography (MSTL)Projection based Micro-‐
Stereolithography (pMSTL)
Ossicles
Octangle unit based structure
PPF/DEF PPF/DEF-‐HA Micro-‐patterned structure
micro-‐needle
Spine LarynxVascular network
Tooth
Bellows Ormocer structure
9
Examples of Structure
Hybrid Scaffold
Multi-‐head Deposition System
Multi-‐head tissue/organ Building System
PCL PCL/PLGA PCL/PLGATCPPLGA
Sheet Type Scaffold Sheet type scaffold for Bio Artificial Pancreas
Osteochondral pre-‐tissue
Scaffold for Nasal implant Auricular scaffold10
Scaffold based Tissue engineering Antibiotics-Loaded Scaffolds
• Non-biodegradable • Non-controllable drug release • Restricted selection of antibiotics
(exothermic polymerization of PMMA)
Removed necrotic bone tissue & Implantation of antibiotics-loaded bone cement beads(vancomicin+PMMA)
Osteomyelitis treatment and its limtations
* Co-‐work group : Prof. Hae Ryong Song, Department of Orthopaedic Surgery, Guro Hospital, Korea University Medical Center
Antibiotics-loaded scaffold• Materials
• Biodegradable polymer : PCL / PLGA blended (1:1)• Heat stable antibiotics : Tobramycin (melted at 165℃)
• Advantages• Local delivery with controlled release profile • Tissue regeneration of debrided site
Procedure of tobramycin-loaded scaffold fabrication
11
Preparation of rat model of osteomyelitis
• In vivo model of rat osteomyelitis - Site of infection : tibia (upper part)- Method : S. aureus injection into the hole
on the knee joint made by drill & 2 weeks of stabilization
- Size of scaffolds : 2.5mm(Φ) x 4 mm(h)
(a) scaffolds, (b) hole on knee joint, (c) scaffold implantation
0mg/ml 50mg/ml • Experimental groups (n=4)I. Blank : No scaffold II. 0 mg/ml : PCL/PLGA scaffoldIII. 50 mg/ml : Tobramycin-loaded PCL/PLGA scaffold
Scaffold based Tissue engineering Antibiotics-Loaded Scaffolds
12
* Co-‐work group : Prof. Hae Ryong Song, Department of Orthopaedic Surgery, Guro Hospital, Korea University Medical Center
X-ray examination
※POD : post operation day
POD 0 = infection 2w
POD 7 POD 14
Bla
nk0
mg/
ml
50 m
g/m
l
B #3 B #3 B #3
0 #3 0 #3 0 #3
50 #1 50 #1 50 #1
* Co-‐work group : Dr. Sung Eun Kim, Department of Orthopaedic Surgery & Institute of Rare Diseases, Guro Hospital, Korea University Medical Center
POD 21 POD 28
scaffold implantation
scaffold implantation
Scaffold based Tissue engineering Antibiotics-Loaded Scaffolds
13
Example of Tissue Engineering
Airway regeneration in USA
•Kaiba Gionfriddo (3, USA) •Rare birth defect known as tracheobronchomalacia
Transplanted airway scaffold
Before surgery
One year after surgery
• The world’s first successful transplant case to the patient by using 3D printer and biocompatible/biodegradable polymer (poly-‐e-‐caprolactone)
• Patient’s airway model made by 3D printer
• Airway model combined with airway scaffold • DA Zopf et al., New England Journal of Medicine, 2013
14
Chief complaint
15
- Min-Hyeong Heo, 18 years old- Acquired deformity by cancer (myxoid chondrosarcoma) therapy at age 10 - Asymmetric eyes’ height; Depressed malar region
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Depressed
Scaffold based Tissue engineering Reconstruction of depressed malar region
Design of the customized implant
16
- Mimics software (Materialise, Belgium)- Mirroring tool for customized implant model
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Patient’s skull model exported from CT image
Mirrored normal region model (left side) into depressed region (right side)
Scaffold based Tissue engineering
Reconstruction of depressed malar region
Design of the customized implant (Contd.)
17
- Mimics software (Materialise, Belgium)- CAD model for external shape of the implant scaffold
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Mirrored model Boolean operation Implant scaffold model
Scaffold based Tissue engineering
Reconstruction of depressed malar region
Customized implant fabrication
18
- Poly (ε-caprolactone) (PCL, Evonik Industries, Germany)- Dispensing-based 3D printing of the customized implant scaffold (Two lay-
down patterns 0/90°, Line width: 300 μm, Pore size: 900 μm)
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
3D printing of scaffold with medical-‐grade PCL material 3D printed scaffold
Scaffold based Tissue engineering
Reconstruction of depressed malar region
Implant scaffold mount on patient’s skull replica
19
- Preparation of patient’s replica with 3D printing (SLS)- Mounting 3D printed scaffold to the depressed region of the replica
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Implant scaffold model 3D printed scaffold Implant mount
Scaffold based Tissue engineering
Reconstruction of depressed malar region
Implantation of the 3D scaffold
20
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Implantation of the printed scaffold
Pre-‐op post-‐op (4d) post-‐op (2wk)post-‐op (4wk)
Scaffold based Tissue engineering
Reconstruction of depressed malar region
21
Media coverage
International media (3D Print.com)
Korean republic TV (MBC 뉴스데스크)
Domestic media (한국일보)
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) /Dr. Won-‐Soo Yun, T&R Biofab Co. and Department of Mechanical Engineering, Korea Polytechnic University
Scaffold based Tissue engineering
Reconstruction of depressed malar region
22
Advanced Biomedical Device with 3D Printing Technology Nasal reconstruction; Nergui’s stent
Congenital agenesis of nose
Baramsai Nergui, Mongolian, 6-year-old
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) / Dr. Sung-‐won Kim, Department of Otorhinolaryngology, The Catholic University of Korea (Seoul St. Mary's Hospital) * Supported by Korea Health Industry Development Institute and World Vision
Commercial supporterAfter autotrans-plantation of rib fragment
Commercial nostril retainer
Stenosis(nasal cavity)
Problem: Support only nostril passage, not nasal cavity
Customized stent for Nergui
Customized stent and its mold design Implantation
After 1 month
Stent removal
After 2 months
Mucous membrane regeneration
23
Advanced Biomedical Device with 3D Printing Technology Nasal reconstruction; Nergui’s stent
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) / Dr. Sung-‐won Kim, Department of Otorhinolaryngology, The Catholic University of Korea (Seoul St. Mary's Hospital) * Supported by Korea Health Industry Development Institute and World Vision
- Customization of newly reconstructed nasal passage in CT images- Respiratory pathway- Removable structure without additional open surgery
Tightly fixed
3D Printing of customized stent for Nergui
24
Advanced Biomedical Device with 3D Printing Technology Nasal reconstruction; Nergui’s stent
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) / Dr. Sung-‐won Kim, Department of Otorhinolaryngology, The Catholic University of Korea (Seoul St. Mary's Hospital) * Supported by Korea Health Industry Development Institute and World Vision
The assembly-‐type moldCustomized silicon stent
Printing the mold
Assembly-‐type mold design
3D Printing of customized stent for Nergui
25
Advanced Biomedical Device with 3D Printing Technology Nasal reconstruction; Nergui’s stent
* Co-‐work group : Dr. Jong Won-‐Rhie, Department of Plastic and Reconstructive Surgery, The Catholic University of Korea (Seoul St. Mary's Hospital) / Dr. Sung-‐won Kim, Department of Otorhinolaryngology, The Catholic University of Korea (Seoul St. Mary's Hospital) * Supported by Korea Health Industry Development Institute and World Vision
Domestic media (동아일보)
Korean public TV (MBC 뉴스데스크)
International media (3ders)Media coverage
▪ Installation of individually controllable 6 heads ▪ Working space : 270 X 150 X 130 mm ▪ Dispensing capability of six different materials including cells, proteins, and biomaterials
Motion specification of multi head cell printing system
X-Axis Y-Axis Z-Axis
Number of Axis 1 1 6
Motor Linear motor Linear motor AC servo motor
Encoder Linear encoder Linear encoder Rotaryencoder
Working Space 300 X 160 X 130 mm
Range 440 mm 510 mm 130 mm
Resolution 1.9 nm 1.9 nm 15 nm
Accuracy ± 1.6 µm ± 2.4 µm ± 5 µm
Repeatability ± 0.8 µm ± 1 µm ± 5 µm
Max. Velocity 0.5 m/sec 0.5 m/sec 0.1 m/sec
Max. Acceleration 0.5 G 0.5 G 0.5 G
Pitch & Yaw ± 20 arc sec ± 20 arc sec ± 20 arc sec
Design and Construction of MtoBS
* Paper: Jin-‐Hyung Shim and Jung-‐Seob Lee et al., J. Micromech. Microeng., Vol.22, No.8, pp.085014 , Aug. 2012.
Multi-head Tissue/Organ Building System (MtoBS)
26
3D Cell printing
What is Bioink?• A cell-‐laden hydrogel which meets requirements from cell printing• One of the most challenging part in the cell printing system
• Biological viewpoint -‐ Biocompatibility• Rheological viewpoint -‐ Sufficient viscosity (below 100 Pa•s)• Physical viewpoint -‐ Proper yield stress
Key hydrogel properties in cell printing
• A single component of the ECM (e.g, gelatin, collagen, fibrinogen)• An exogenous polymer (e.g., alginate, chitosan)
(A) (B) (C) (D)
Hyaluronic acid/dextran
Alginate/gelatin Alg*/Gel**/Chitosan/Hepatocytes (white) Alg/Gel/Fibrinogen/ASCs (red)
Gradient Gelatin (neuron/schwann cells)
Current limitations
Difficulty of realization of the chemical, biological and mechanical complexity of the native environment
3D Cell Printing Technology: Development of Bioink Decellularized ECM bioink
27
* Paper: Falguni Pati and Jinah Jang et al., Nature Communications, Vol.5, No.3935, Jun. 2014
28
Development of dECM bioink for the regeneration of various tissues and organs
Nervous system
Bone Cartilage
Integumentary system
Adipose
Trachea epithelium
Respiratory system
Cardiovascular system
HeartSkeletal system
LiverDigestive system
Cornea
Brain
Reproductive system
Amnion membrane
3D Cell Printing Technology: Development of Bioink Decellularized ECM bioink
Decellularized Extracellular MatrixAdipose tissueCartilage tissue Heart tissue
Optical Histological
*
*
50µm
50µm
100µm
100µm
29
3D Cell Printing Technology: Development of Bioink Decellularized ECM bioink
* Paper: Falguni Pati and Jinah Jang et al., Nature Communications, Vol.5, No.3935, Jun. 2014
37˚C
4˚C
Various properties of dECM bioinks (3%)
adECM solution
adECM gel
hdECM solution
hdECM gel
cdECM gel
cdECM solution
Sol-‐gel transition of dECMs
Viscosity at 15◦C Gelation kinetics Mechanical properties
30
3D Cell Printing Technology: Development of Bioink Decellularized ECM bioink
* Paper: Falguni Pati and Jinah Jang et al., Nature Communications, Vol.5, No.3935, Jun. 2014
Printed structures with various dECM bioinks
2mm
hdECM gel structure
Hybrid of cdECM and PCL framework
Hybrid of adECM and PCL framework
PCL framework (moderate, wide)
cdECM Gel
PCL framework (fine)
adECM GelhdECM Gel
5mm 5mm
1mm 500µm500µm
hdECM-‐gel structure cdECM-‐hybrid structure adECM-‐hybrid structure
31
3D Cell Printing Technology: Development of Bioink Decellularized ECM bioink
* Paper: Falguni Pati and Jinah Jang et al., Nature Communications, Vol.5, No.3935, Jun. 2014
‹#›*Co-‐work group : Prof. Joon Ho Wang, Samsung medical center, Seoul, Department of Orthopaedic surgery
Printing process for osteochondral tissue regeneration using MtoBS
3D Cell Printing Technology
Osteochondral tissue regeneration
Cartilage and bone defect
5 mm
5 mm
✓ Anatomical model
✓ Cell printed 3D structure
‹#›
Defect
In vivo
Implantation
Gross observation
Group 2 Group 3 Group 4Group 1
scaffold cartilage
<Masson’s trichrome>
*Co-‐work group : Prof. Joon Ho Wang, Samsung medical center, Seoul, Department of Orthopaedic surgery
Cell printed structure
Design of osteochondral tissue printing
Histological analysis at week 8
Group 1
Bone region
Cartilage region
Group 2
Group 3 Group 4
3D Cell Printing Technology
Osteochondral tissue regeneration
34
Coagulative necrosis – Myocardial Infarction (MI) *Percutaneous coronary intervention **Coronary Artery Bypass Graft
Myocardial Infarction (MI)
5-‐yr mortality of ≈50%
PCI* CABG**
Ischemic cardiomyopathy
Reperfusio
n
therapies
Three major strategies for the treatment of MI
▪ Cell therapy
▪ Injectable hydrogel
▪ Patch type structure
P. Zammaretti, et al. (Univ. of Pisa), Current Opinion in Biotechnology (2004)
*Co-‐work with Prof. Hun Jun Park -‐ Div. of Cardiovascular Medicine of Catholic Medical Center, Korea Prof. Sang Mo Kwon-‐ Dept. of Physiology, Pusan National University School of Medicine, Korea
3D Cell Printing Technology: Application of dECM Bioink Myocardial Infarction
35
Printing cardiac tissues with hdECM bioinkConstruction of pre-‐vascularized cardiac tissue construct
Live Dead
Viability of cardiac progenitor cells (CPCs) Maturation of CPCs in the hdECM gel2% hdECM2% collagen
cTnI/D
API
α-‐SA
/DAP
I 2% hdECM2% collagen
*Co-‐work with Prof. Hun Jun Park -‐ Div. of Cardiovascular Medicine of Catholic Medical Center, Korea Prof. Sang Mo Kwon-‐ Dept. of Physiology, Pusan National University School of Medicine, Korea
72
Infarcted area
Implanted patch
Beating heart with the patch
Cardiac wall thinning(Negative LV remodeling)
No treatmentMaintained
wall thickness
CPC/EC printed
Blue: Collagen (Scar)Red: Muscle fibers
CPC printed Maintained
wall thickness
Parameter CPC CPC/EC
LVEF (%)* 49.43 53.2
FS (%)** 20.33 22.36
*LVEF: Left Ventricular Ejection Fraction LVEF value in normal case: 55~85%
**FS: Fractional Shortening FS value in normal case: 28~35%
*Co-‐work with Prof. Hun Jun Park -‐ Div. of Cardiovascular Medicine of Catholic Medical Center, Korea Prof. Sang Mo Kwon-‐ Dept. of Physiology, Pusan National University School of Medicine, Korea
38
Fabrication of ear structure
< MtoBS > (Multi-‐head tissue/organ Building System) < Ear structure >
* Co-‐work group: Prof. Jeong-‐Hoon Oh, St. Paul’s Hospital, Catholic university of Korea * Paper: J-‐S Lee et al., Biofabrication, Vol.6, No.2, pp.024103, Jan. 2014
< CAD/CAM code generation >
Fabrication of acellular hybrid structure with ear shape
3D Cell Printing Technology
Ear regeneration
< MBC broadcast >
< Auricular scaffold >
Auricular cartilage region
Earlobe fat region
* Co-‐work group: Prof. Jeong-‐Hoon Oh, St. Paul’s Hospital, Catholic university of Korea * Paper: J-‐S Lee et al., Biofabrication, Vol.6, No.2, pp.024103, Jan. 2014
3D Cell printed structure with ear shape
< 3D printed ear >
Auricular cartilage region
Earlobe fat region
➢ Main material : PCL (poly-‐caprolactone) ➢ Hydrogel : alginate (4 w/v %) ➢ Cell : MC3T3 (pre-‐osteoblast), 2.5 X 106 cells/ml ➢ Green : cartilage region (by DiO) ➢ Red : fat region (by DiI)
Auricular cartilage region
Earlobe fat region
➢ Material : PCL (poly-‐caprolactone), Line width (200㎛), Pore size (800㎛) ➢ Whole size : 25 X 16 X 7.5 mm
Fat region
Cartilage region
3D Cell Printing Technology
Ear regeneration
Implant reconstruction : Silicon / Infection, foreign body reactions, capsular contraction Autologous fat : More natural / insuff ic ient revascularization, longer surgery TRAM* flap : Feels most like a natural breast / Longer scar, hernia *Transverse Rectus Abdominis Myocutaneous flap
• Breast cancer is the most common cancer in women, with an estimated 1.3 million new cases diagnosed each year worldwide
• Patients with breast cancer need to undergo either Lumpectomy or Mastectomy
Why we need breast regeneration
Lumpectomy & Mastectomy
Current Breast reconstruction strategies
(left) Lumpectomy, (Right) Mastectomy
(left) Implant reconstruction, (Center) TRAM flap (Right) Autologous fat
* Co-‐work group: Prof. Jong Won Lee, Department of Plastic and Reconstructive Surgery, St. Mary’s Hospital
3D Cell Printing Technology: Application of dECM bioink Breast regeneration
40
Breast regeneration with cell printing technology
In vivo assessment of adipose tissue formation3D Cell Printing Technology: Application of dECM bioink
Breast regeneration
* Co-‐work group: Prof. Jong Won Lee, Department of Plastic and Reconstructive Surgery, St. Mary’s Hospital
41
Dimensions of the structure Volume retention
Regeneration of the adipose tissue (H&E staining, 4 weeks)
A B
C D
(Immunohistological staining, 4 weeks)
A
B
C
D
E
F
G
H A: PCL scaffold B: Hybrid scaffold C: Cell printed structure D: Injectable gel
Green : Collagen-‐IV Blue : DAPI
10mm
6mm
Printed constructCAD model
Thank You for Attention !!
For more information: http://ims.postech.ac.kr
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