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溶 凝 膠 法

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溶 凝 膠 法. 簡 介. 圖片轉載於 http://w ww.gaematech.co.kr/ sub2/sub2_main_02.html. 溶凝膠法的優缺點 優點 : (1) 均質性與高純度。 (2) 節省能源,減少蒸發的損失與空氣的汙染、 較純的樣品、避開相變、結晶的過程。 缺點: (1) 原料昂貴。 (2) 凝膠的收縮量大。 (3) 孔穴、氫氧基、碳。. 溶凝膠法主要過程 ( 以 SiO 2 為例 ) TMOS+ 水 + 醇 (a) 水解 (hydrolysis) 反應。 - PowerPoint PPT Presentation

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Page 1: 溶 凝 膠 法
Page 2: 溶 凝 膠 法

簡 介

圖片轉載於 http://www.gaematech.co.kr/ sub2/sub2_main_02.html

Page 3: 溶 凝 膠 法

溶凝膠法的優缺點 優點:

(1) 均質性與高純度。(2) 節省能源,減少蒸發的損失與空氣的汙染、 較純的樣品、避開相變、結晶的過程。

缺點:(1) 原料昂貴。(2) 凝膠的收縮量大。(3) 孔穴、氫氧基、碳。

Page 4: 溶 凝 膠 法

溶 凝 膠 法 的 過 程 與 原 理溶凝膠法主要過程 ( 以 SiO2為例 )TMOS+ 水 + 醇

(a) 水解 (hydrolysis) 反應。

(b) 縮合 (condensation) 反應。

Si

OR

OR

OR

RO + H2O Si OR

OR

HO + ROH

OR

Si

OR

O

OR

RO+Si

OR

OH

OH

RO Si

OR

OR

OR

HO Si

OR

OR

OR

+ H2O

Page 5: 溶 凝 膠 法

(c) 多縮合反應 (polycondensation)

Si

OH

O

OH

HO Si

OH

OH

OH

+ 6(H2O)

+ 6Si(OH)4

Si

O

O

O

O Si

O

O

O

SiHO

OH

OHSi

OH

OHHO

Si OH

OH

HOSiHO OH

OH

Si

OH

OH

OH

Si

OH

OH

HO

Page 6: 溶 凝 膠 法

聚合反應

單體 (monomer) 顆粒 (particle) 鏈狀結構 (chain)三維網狀結構(3D network)

Page 7: 溶 凝 膠 法

不同環境下的聚合反應

(1) Far from gel point

(2) Near from gel point

(3) Gel point

(acid-catalyzed)

10nm

(base-catalyzed)

10nm

Page 8: 溶 凝 膠 法

溶凝膠過程與溫度之關係

Page 9: 溶 凝 膠 法

Effect of experimental condition on the gelling time

(1) pH value(2) temperature(3) molar ration of H2O:Si

(4) precursor molecules(5) volume ratio of ROH:H2O

(6) solvent and additive solvent gelling time (hrs)

Methanol FormamideDimethyl-formamideAcetonitrileDioxane

86282341

Page 10: 溶 凝 膠 法

Effect of pH value on the structure of gel

Page 11: 溶 凝 膠 法

Aging process

Page 12: 溶 凝 膠 法

Flow Chart of the two methods used to vary the pore characteristics of the gel silica matrices

Page 13: 溶 凝 膠 法
Page 14: 溶 凝 膠 法

Drying

Page 15: 溶 凝 膠 法

Stage 1 CRP

Page 16: 溶 凝 膠 法

Falling rate period 1 FRP1

Falling rate period 2 FRP2

Page 17: 溶 凝 膠 法

Densification

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Hydrolysis of TEOS with LiNO3 solution and LiOH solution

Example of preparation of lithium containing gel

Page 21: 溶 凝 膠 法

Infiltration of LiNO3/LiOH in SiO2 gel

Page 22: 溶 凝 膠 法

a: polymerized/LiNO3 gelb: infiltrated/LiNO3 gelc: polymerized/LiOH geld: infiltrated/LiOH gel

TG curves for the gels

Page 23: 溶 凝 膠 法

Experimental solidification temperature of LiNO3 gels

Cooling rate (oC/min)

Polymerized T(o

C) InfiltratedT

(oC)0.05 2.06.0

203199191

213208 182

* Melting point of LiNO3 is 254oC

Conductivities ((-cm)-1) of gels at 400oCpolymerized/LiNO3 gel 1.3x10-2

infiltrated/LiNO3 gel 8.0x10-4

polymerized/LiOH gel 1.5x10-5

infiltrated/LiOH gel 4.4x10-6

0.2Li2O-0.8SiO2 glass(350oC)

Page 24: 溶 凝 膠 法

VO(i-OC3H7)3 or VOCl3

+ C2H5OH+ H2O + dilute HNO3

pH~2 stir 1 day at 65oC dark green color

60oC oven for 4 weeks

Dried gels dark green brown color

Preparation of V2O5 crystals through sol-gel

Heat treated in oxygen atmosphere to varies temperatures

brown color

Page 25: 溶 凝 膠 法
Page 26: 溶 凝 膠 法
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VOCl3 prepared gel V2O5 crystal forms above 200oC

VO(i-OC3H7)3 prepared gel V2O5 crystal forms above 400oC

Page 28: 溶 凝 膠 法

VOCl3 prepared gel

200oC

700oC

VO(i-OC3H7)3 prepared gel

400oC

700oC

Page 29: 溶 凝 膠 法

Alumina gel

Page 30: 溶 凝 膠 法

HydrolysisThe unhydrolyzed species [Al(OH2)6]+3 exist below pH 3.With increasing pH, [Al(OH2)6]+3 can be hydrolyzed extensively:[Al(OH2)6]+3+hH2O→ [Al(OH)h(OH2)6-h]+3-h+hH3O+ hH3O+ +hOH- →2hH2O

Condensation

Dimer trimer X

Page 31: 溶 凝 膠 法

Chemical modified Aluminum Alkoxides

Al-tri-sec-butoxide Al(OC4H9)3 modified with -diketonesActeylactone (CH3COCH2COCH3, AcAcH)Benzoylacetone (CH3COCH2COC6H5, BzAcH)Ethyl acetoacetata (CH3COCH2COOC2H5, EAcAcH)

The stabilization of -diketones for Al-tri-sec-butoxide in the order BzAcH < AcAcH < EAcAcH

Page 32: 溶 凝 膠 法

The Al2O3/BzAc gel film is the most stable in air and have the highest photosensitivity among Al2O3 gel films.

Page 33: 溶 凝 膠 法

ORMOSILS (Organically Modified Silicates)

Si(OR)4+R2Si(OR)2+YR’Si(OC2H5)3

where R is alkyl group -CH3, R’ is alkylene group -(CH2)n

Y is organofunction group such as -(CH2)3NH2,

-(CH2)3NHCOONH2, -(CH2)3S(CH2)2CHO.

Page 34: 溶 凝 膠 法
Page 35: 溶 凝 膠 法

Application:

1. Thin film and coating

2. Monoliths

3. Powders, grains, and spheres

4. Fibers

5. Porous gels and Members

Page 36: 溶 凝 膠 法

Some Systems have been studied1.SiO2, Al2O3, B2O3, ZrO2, TiO2, Nb2O5, V2O5, Fe2O3, P2O5, ZnO2. Binary : SiO2-Al2O3, Li2O-B2O3, P2O5-SiO2.3. Composite : CdS-SiO2, Pt-SiO2, organic-inorganic hybrids, dye(R6G)-doped hybrids4. Multi-component: BaTiO3, PbZrxTi(1-x)O3, (Pb(1-y)Lay)( ZrxTi(1-x))O3 ( 鐵電 ), YBa2Cu3O7

Some Metal-alkoxidesTEOS (Si(OC2H5)4, 1L, 98%, USD $291), TMOS (Si(OCH3)4), 100g, 98%, USD $100)TPT (Ti(OCH(CH3)2)4, 500ml, 97%, USD $52), TBZ ((Zr(OC4H9)4, 25g, 99%, USD $249),ASB (Al(OC4H9)3, 500g 97% USD $64),

Page 37: 溶 凝 膠 法

End of Part One