© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-0 Technologies OMRON Corporation Electronic & Mechanical Components Company Introduction

© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-1

Technologies

OMRON CorporationElectronic & Mechanical Components Company

Introduction to Business

OMRON CorporationElectronic & Mechanical Components Company

Introduction to Business

欧姆龙中国区优秀代理商欧姆龙中国区优秀代理商欧姆龙中国区优秀代理商——大盛唐电子集团欧姆龙中国区优秀代理商——大盛唐电子集团欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn


EMC Technologies

　　　 High-precision Die Technology１

　　　 High-precision Parts Processing Technology２

　　　 Functional Materials Technology３

　　　 EFC Process Technology４

　　　 Light-wave Control Technology５

欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn


High-precision High-precision Die Die

TechnologyTechnology

Foundation Technology

１

２

３４

５

Five Supporting Technologies for Manufacturing InnovationFive Supporting Technologies for Manufacturing Innovation

OMRON is committed to developing innovative

Electronic 　 and mechanical components by

capitalizing on leading-edge technologies.

Our aim is to create a comfortable interface

between people and machines. While working

to develop distinctive products using our key

leading technologies, we also accelerate

forward-looking developments as apart of our drive

to spur innovation in manufacturing technology.

High-precision High-precision Parts Processing Parts Processing


Functional Functional MaterialsMaterials

EFC EFC Process Process


Light Control Light Control TechnologyTechnology



Foundation Technology

１

２

３４

５

High-precision High-precision Die Die


High-precision High-precision Parts Processing Parts Processing


Functional Functional MaterialsMaterials

EFC EFC ProcessProcess


Light Control Light Control TechnologyTechnology

High-precision Die Technology High-precision Die Technology

High-speed press die

High-precision hollow bending die

High-precision die technology is used to produce fine-components. The micro-sized mechanical components produced from these highly precise dies allow the company to deliver extremely high performance at a low cost.

１

　　　 High-precision Parts　　　 Processing Technology　　　 High-precision Parts　　　 Processing Technology

High-cycle molding

Ultra-thin wall molding

High-precision parts processing technology is employed for the production of micro-sized components using dies. This technology enables close-to-1 second molding speeds that exceed current standards in the industry, and extremely thin molding with a wall thickness of below 0.1mm. These capabilities are essential for low-cost production of high-performance products.

２

　　　 Functional Materials 　　　 Functional Materials

High-function molding materials

High-precision seal bonding

High-reliability contact

Functional materials technology makes maximum use of advanced material evaluation technology to develop highly functional and reliable materials. Optimal combinations of materials and design/process enable the production of high-quality products at a low cost.

３

　　　 EFC Process Technology 　　　 EFC Process Technology

Micro-shape formation

Micro-electroforming

EFC process technology is the innovative technologies that is makes maximum use of the electroforming method and fine master processing, to create parts of a unique shape or complex shape unprecedented. By the creation of innovative shape, has realized a high-performance, high-functional key device.

４

　　　 Light Control Technology　　　 Light Control Technology

Micro-optics

Optic Control

Light control technology produces varieties of optical functions through miniaturized structures. By drawing on advanced light-control technology, we are working to create higher- functionality and higher-performance optical devices, such as illumination devices.

５



High-speed Press Die / High-precision Hollow Bending Die Technology

Miniaturized, Low-profile Product Designs Achieved through Microbending Miniaturized, Low-profile Product Designs Achieved through Microbending

CAE analysis + Microbending Micro-punching

Punch blade φ50μm200μm

150μm

φ50μm

200μm

Post-punching product

Proprietary CAE analysis technology for developing CAE software capable of analyzing micro-fabricated shapes, first of its kind

①

②

③

①High-precision Die Technology



Ultra Thin Wall Molding / High-speed Molding Technology

Ultra Thin Wall Molding High-cycle Molding

Stable quality Mold for high-speed process

High-precision thin wall injection molding using OMRON proprietary software

②High-precision Parts Processing Technology

Thin Wall, High-speed Molding for Incorporating Higher Functions at Low CostThin Wall, High-speed Molding for Incorporating Higher Functions at Low Cost

Fastest Level in the World*

*According to 2012 OMRON investigation.

Fastest Level in the World*

*According to 2012 OMRON investigation.

Filling NG Filling OK

Reduces component quality variations in low-volume high-speed molding

High-precision, long-life mold

High-cycle molding

(1-s molding)

Mass production possible using general-purposemolding machine



Functional Material Technology

High-functionmolding compounds

High-precisionsealant

High-reliabilitycontacts

Other materials

Materials evaluation Metal, organic and inorganic materials

Relays Switches Connectors

Functional Materials Create High-function, High-reliability ProductsFunctional Materials Create High-function, High-reliability Products

③Functional Materials Technology




High-reliability Contacts

Development of precious metal less contact (resourceconservation)

Contact reliability technology

Connector plating 　evaluation/analysis technology

Analysis technology for contact switching characteristics makes contact material optimization possible (long life, high reliability)

Measured contact waveform

Development of Functional Materials Development of Functional Materials




High-function Molding Compounds

Enhancing functionality of molding compounds (low dust generation, high thermal resistance, stable molding, etc.)

High-precision Sealant

Optimized process for seal quality improvement

Seal material

Seal process

Seal Design

Optimization

Development of highly heat-resistant sealant

Sealant


Materials recycling technology (resource conservation)

Evaluation technology for standardization of materials

Development of Functional Materials Development of Functional Materials




Materials Evaluation Technology

Surface Analysis Cross-section MachiningＦＥ - ＳＥＭ _ ＥＤＸ　 Ultrahigh-resolution observation/elemental analysis

ＡＥＳSuperficial layer elemental analysis

ＥＰＭＡHighly sensitive elemental analysis

100nmAg AgO Ni AuC AlNi Au

Au

AgAg

0 0.5 1 1.5 2 2.5 3 3.5 4keV　ED　ﾌﾙｽｹｰﾙ 3556　　ｶｳﾝﾄ　WD　ﾌﾙｽｹｰﾙ 227372　(100xcps 　）ｶｰｿﾙ :　-0.032　

　1ｽﾍｸ゚ﾄﾙ

Mechanical polishingWide range (millimeters-)

Cross-section polisher Several hundreds of micrometer precision

ＦＩＢMicron-sized parts (1µm-)

Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials




Thermal Analysis Organic Matter Analysis

100012001400160018002000[cm-1]波数

[%]

吸収

率

Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials

Materials Evaluation Technology

Analysis of sample’s thermal propertiesTG/DTA: Thermo gravimetry/differential thermal analysisDSC: Differential scanning calorimetryTMA: Thermomechanical analysisDMA: Dynamic mechanical analysisRheometer: Measurement of viscoelastic properties of liquids

Imaging FT-IROrganic matter composition analysis

GC-MSOrganic gas compositionAnalysis

GPCMolecular weight analysis




Material Technology for Relay

Relay

Spring material

Contact material

Sealant

High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation TechnologyHigh-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology

Sealing compound

Magnetic material

Magnet wire material

Molding compounds




SwitchContact Materials Technology

Spring and Terminal Materials Technology

Molding Materials Technology

Seal Materials Technology

Connector

Spring and Terminal Materials TechnologyMolding Materials

Technology

Plating Technology

Material Technology for Switch and Connector

High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation TechnologyHigh-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology




EFC (Electro Formed Components) Process Technology

Mass Production of Small Precision Metal Components with Electroforming

・ Smart phone・ Tablet PC・ Digital Audio Player・ DSC/DVC

Application Example of Product

Application Examples

The First Ever Successful Mass Production of Connectors* with Electroformed ContactsThe First Ever Successful Mass Production of Connectors* with Electroformed Contacts

④EFC Process Technology

*According to OMRON investigation on July 2012.*According to OMRON investigation on July 2012.

Property Value

Proof stress 1100 MPa or higher

Conductivity 15%IACS

Heatproof temperature 270℃

Cyclic bending fatigue characteristics

　 70,000 times (Alternating load: 700 MPa)

Characteristics of New Electroforming Materials

Material Technology for the Development of New Materials with Superior Spring Characteristics

FPC Connector

Batte ry Connector



Master-making Technology

Turning method

Used to create axisymmetric structures such as lenses, etc.

Used to generate linear patterns and 3D shapes

For cutting curved grooves and concave/convex 3D patterns

For cutting channels and creating 3D patterns

Fly-cutting method

Shaper method

Endmill method

V groove Channel (groove)

Fresnel lens pattern

Microlens

Cylindrical Prism Other shape

Direct Processing for Metal Dies with a Precision of Several Tens of Nanometers Direct Processing for Metal Dies with a Precision of Several Tens of Nanometers




High-precision Mold Creation using Electroforming Technology

Electroforming Removal

電鋳

Preparation

Transferring Master Pattern onto Metal MoldTransferring Master Pattern onto Metal Mold

Apply conduction processing to the 　

surface of master mold

Master mold can be made of metal,

resin or glass

Master mold

Nic

ke

l ele

ctro

de

Master mold

Nickel electroplating solution

Nickel is deposited on the master mold to create a

reversed shape.

Ele

ctro

form

ing

The master model is separated from the electrocasted

form.

A replicated mold is created




Technology to Increase Efficiency

With this technology, minute optical patterns are optimally arranged to efficiently and uniformly light surfaces with LEDs (point light sources).

Minute Optical Patterns

・ Illuminated switches

9 LEDs 2 LEDs

Previous Method

Minimum LEDsLED

LED

⑤Light Control Technology

Bright Uniform Light with Fewer LEDsHelps Save Energy for Illuminated Devices

Bright Uniform Light with Fewer LEDsHelps Save Energy for Illuminated Devices

Application ExamplesDimple Patterns with Special Prism Shapes

欧姆龙中国区优秀代理商——大盛唐电子集团　www.szdst.com.cn欧姆龙中国区优秀代理商——大盛唐电子集团　www.szdst.com.cn


Technology to Increase Visual Effects

All of OMRON’s unique light control technology is optimally integrated in custom optical system design technology that gives form to the visual lighting concepts of the customer.

Optical Design Technology

Luminance Distribution Simulation Technology

Light Receiver Design Technology

Minute Optical Patterns

・ Amusement devices・ Illumination for visual effects

Application Examples

Light Technology Achieves Ideal IlluminationHelps Increase the Visual Effects of Illuminated Devices

Light Technology Achieves Ideal IlluminationHelps Increase the Visual Effects of Illuminated Devices

⑤Light Control Technology

欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn

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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-0 Technologies OMRON Corporation Electronic & Mechanical Components Company Introduction