08 - Device Coordination

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Relay Coordination

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  • Protective Device Coordination

    ETAP Star

    1996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Agenda Concepts & Applications Star Overview Star Overview Features & Capabilities Protective Device Type TCC Curves STAR Short-circuit PD Sequence of Operation PD Sequence of Operation Normalized TCC curves

    Slide 21996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Device Libraries

  • Definition

    Overcurrent Coordination A systematic study of current responsive

    devices in an electrical power system.

    Slide 31996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Objective

    To determine the ratings and settings of fuses breakers relay etcfuses, breakers, relay, etc.

    T i l t th f lt l d To isolate the fault or overloads.

    Slide 41996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Criteria

    Economics

    Available Measures of Fault

    Operating Practices

    Previous Experiencep

    Slide 51996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Design

    Open only PD nearest (upstream) of the fault or overloador overload

    Provide satisfactory protection for overloads

    Interrupt SC as rapidly (instantaneously) as possiblepossible

    Comply with all applicable standards and codes

    Plot the Time Current Characteristics of

    Slide 61996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Plot the Time Current Characteristics of different PDs

  • Analysis

    When:

    New electrical systems

    Plant electrical system expansion/retrofits

    Coordination failure in an existing plant

    Slide 71996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Spectrum Of Currents Load Current

    U t 100% f f ll l d Up to 100% of full-load

    115-125% (mild overload)

    OvercurrentAbnormal loading condition (Locked Rotor) Abnormal loading condition (Locked-Rotor)

    Fault Current Fault condition

    Ten times the full load current and higher

    Slide 81996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Ten times the full-load current and higher

  • Protection

    Prevent injury to personnel

    Minimize damage to components

    Quickly isolate the affected portion of the system

    Minimize the magnitude of available short circuit Minimize the magnitude of available short-circuit

    Slide 91996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Coordination

    Limit the extent and duration of service interruptioninterruption

    S l ti f lt i l ti Selective fault isolation

    Provide alternate circuits

    Slide 101996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Coordination

    tC B AD

    t

    A

    C D B

    I

    Slide 111996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Protection vs. Coordination

    Coordination is not an exact science

    Compromise between protection and coordination Reliability

    Speed Speed

    Performance

    Economics

    Simplicity

    Slide 121996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Simplicity

  • Required Data One-line diagrams (Relay diagrams) Power Grid Settings

    Generator Data Generator Data Transformer Data

    Transformer kVA, impedance, and connectionMotor Data

    Load Data Fault Currents Cable / Conductor DataCable / Conductor Data Bus / Switchgear Data Instrument Transformer Data (CT, PT) Protective Device (PD) Data Protective Device (PD) Data

    Manufacturer and type of protective devices (PDs) One-line diagrams (Relay diagrams)

    Slide 131996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Study Procedure Prepare an accurate one-line diagram (relay

    diagrams) Obtain the available system current spectrum

    (operating load, overloads, fault kA) Determine the equipment protection guidelines Select the appropriate devices / settings Plot the fixed points (damage curves, ) Obtain / plot the device characteristics curvesp Analyze the results

    Slide 141996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Time Current Characteristics

    TCC Curve / Plot / Graphs

    4.5 x 5-cycle log-log graph

    X-axis: Current (0 5 10 000 amperes) X-axis: Current (0.5 10,000 amperes)

    Y-axis: Time (.01 1000 seconds)

    Current Scaling (x1, x10, x100, x100)

    V lt S li ( l t kV f ) Voltage Scaling (plot kV reference)

    Use ETAP Star Auto-Scale

    Slide 151996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Slide 161996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • TCC Scaling Example

    Situation: A scaling factor of 10 @ 4.16 kV is selected for

    TCC curve plots.

    Question What are the scaling factors to plot the 0 48 kV What are the scaling factors to plot the 0.48 kV

    and 13.8 kV TCC curves?

    Slide 171996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • TCC Scaling Example Solution

    Slide 181996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Fixed Points

    Points or curves which do not change dl f t ti d i tti

    Cable damage curves

    regardless of protective device settings:g

    Cable ampacities

    T f d & i h i t Transformer damage curves & inrush points

    Motor starting curves

    Generator damage curve / Decrement curve

    SC maximum fault points

    Slide 191996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    SC maximum fault points

  • Capability / Damage Curves

    t I2t I

    2t I2t

    I22t

    Motor

    Gen

    MotorXfmr Cable

    I

    Slide 201996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Cable Protection Standards & References

    IEEE Std 835-1994 IEEE Standard Power CableIEEE Std 835 1994 IEEE Standard Power Cable Ampacity Tables

    IEEE Std 848-1996 IEEE Standard Procedure for the Determination of the Ampacity Derating of Fire-ProtectedDetermination of the Ampacity Derating of Fire-Protected Cables

    IEEE Std 738-1993 IEEE Standard for Calculating the Current Temperature Relationship of Bare OverheadCurrent- Temperature Relationship of Bare Overhead Conductors

    The Okonite Company Engineering Data for Copper and Al i C d t El t i l C bl B ll ti EHB 98Aluminum Conductor Electrical Cables, Bulletin EHB-98

    Slide 211996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Cable Protection

    The actual temperature rise of a cable when exposed to a short circuit current for a known time is calculated by:

    2t

    a short circuit current for a known time is calculated by:

    2

    2

    tAT 234

    0.0297logT 234

    = + 1g

    T 234 + Where:A= Conductor area in circular-milsA Conductor area in circular milsI = Short circuit current in ampst = Time of short circuit in seconds T1= Initial operation temperature (750C)

    Slide 221996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    1T2=Maximum short circuit temperature (1500C)

  • Cable Short-Circuit Heating LimitsRecommended temperature rise: B) CU 75-200C

    Slide 231996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Shielded CableCable

    The normal tape width is 1 inchesinches

    Slide 241996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • NEC Section 110-14 C (c) Temperature limitations. The temperature rating associated with the

    ampacity of a conductor shall be so selected and coordinated as to not exceed the lowest temperature rating of anylowest temperature rating of any connected terminationconnected termination, conductor, or device Conductors with temperature ratings higher than specified fordevice. Conductors with temperature ratings higher than specified for terminations shall be permitted to be used for ampacity adjustment, correction, or both.

    (1) Termination provisions of equipment for circuits rated 100 amperes or less, or marked for Nos 14 through 1 conductors shall be used only for conductorsor marked for Nos. 14 through 1 conductors, shall be used only for conductors rated 600C (1400F).

    Exception No. 1: Conductors with higher temperature ratings shall be permitted to be used, provided the ampacity of such conductors is determined based on th 6O0C (1400F) it f th d t i dthe 6O0C (1400F) ampacity of the conductor size used.

    Exception No. 2: Equipment termination provisions shall be permitted to be used with higher rated conductors at the ampacity of the higher rated conductors, provided the equipment is listed and identified for use with the hi h t d d thigher rated conductors.

    (2) Termination provisions of equipment for circuits rated over 100 amperes, or marked for conductors larger than No. 1, shall be used only with conductors rated 750C (1670F).

    Slide 251996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    ( )

  • Transformer Protection Standards & References

    National Electric Code 2002 Edition C37.91-2000; IEEE Guide for Protective Relay Applications to

    Power Transformers C57.12.59; IEEE Guide for Dry-Type Transformer Through-Fault

    C t D tiCurrent Duration. C57.109-1985; IEEE Guide for Liquid-Immersed Transformer

    Through-Fault-Current Duration APPLIED PROCTIVE RELAYING; J.L. Blackburn; Westinghouse

    Electric Corp; 1976 PROTECTIVE RELAYING, PRINCIPLES AND APPLICATIONS;

    J L Blackburn; Marcel Dekker Inc; 1987J.L. Blackburn; Marcel Dekker, Inc; 1987 IEEE Std 242-1986; IEEE Recommended Practice for Protection

    and Coordination of Industrial and Commercial Power Systems

    Slide 261996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    y

  • Transformer CategoryANSI/IEEE C 57 109ANSI/IEEE C-57.109

    Minimum nameplate (kVA)Category Single-phase Three-phaseg y g p p

    I 5-500 15-500II 501 1667 501 5000II 501-1667 501-5000III 1668-10,000 5001-30,000IV b 1000 b 30000IV above 1000 above 30,000

    Slide 271996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Transformer Categories I, II

    Slide 281996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Transformer Categories III

    Slide 291996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Transformer

    Thermal200

    FLA

    t(sec)

    Thermal

    I2t = 1250(D-D LL) 0.87

    ( )

    (D-R LG) 0.58Infrequent Fault

    2 Mechanical

    K=(1/Z)2t

    Frequent Fault

    I h

    I (pu)2.5 25IscInrush

    Slide 301996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Slide 311996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Transformer Protection

    MAXIMUM RATING OR SETTING FOR OVERCURRENT DEVICE PRIMARY SECONDARY

    Over 600 Volts Over 600 Volts 600 Volts or Below

    Transformer Rated

    Circuit Breaker

    Fuse

    Rating

    Circuit Breaker

    Fuse

    Rating

    Circuit Breaker Setting or FuseRated

    Impedance Breaker Setting

    Rating Breaker Setting

    Rating Setting or Fuse Rating

    Not more than

    6%

    600 %

    300 %

    300 %

    250%

    125%

    (250% supervised)

    ( p )

    More than 6% and not more

    400 %

    300 %

    250%

    225%

    125%

    (250% supervised) than 10% Table 450-3(a) source: NEC

    Any Location Non-Supervised

    Slide 321996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Transformer Protection Turn on or inrush current Internal transformer faults External or through faults of major

    Oil Level Fans Oil PumpsExternal or through faults of major

    magnitude Repeated large motor starts on the

    transformer. The motor represents a major portion or the transformers KVA

    ti

    Oil Pumps Pilot wire Device 85 Fault withstand Thermal protection hot spot, top of oil

    rating. Harmonics Over current protection Device 50/51 Ground current protection Device

    temperature, winding temperature Devices 26 & 49 Reverse over current Device 67 Gas accumulation Buckholz relay Ground current protection Device

    50/51G Differential Device 87 Over or under excitation volts/ Hz

    Device 24

    Gas accumulation Buckholz relay Over voltage Device 59 Voltage or current balance Device 60 Tertiary Winding Protection if suppliedDevice 24

    Sudden tank pressure Device 63 Dissolved gas detection

    Tertiary Winding Protection if supplied Relay Failure Scheme Breaker Failure Scheme

    Slide 331996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Recommended Minimum Transformer ProtectionTransformer Protection

    Protective systemWinding and/or power system

    grounded neutral groundedWinding and/or power system

    neutral ungroundedProtective system g g gUp to 10 MVA Above 10 MVA Up to 10 MVA

    Above10 MVA

    Differential - -

    Time over current

    Instantaneous restricted Instantaneous restricted ground fault - -

    Time delayed ground fault - -

    Gas detection -

    Over excitation -

    Slide 341996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Overheating - -

  • Question

    What is ANSI Shift Curve?

    Slide 351996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Answer

    For delta-delta connected transformers, with line to line faults on the secondary side theline-to-line faults on the secondary side, the curve must be reduced to 87% (shift to the left by a factor of 0 87)left by a factor of 0.87)

    For delta-wye connection, with single line-to-ground faults on the secondary side, the g ycurve values must be reduced to 58% (shift to the left by a factor of 0.58)

    Slide 361996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    y )

  • Question

    What is meant by Frequent andInfrequent for transformers?q

    Slide 371996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Infrequent Fault Incidence Zones for Category II & III Transformers

    SourceSource

    Transformer primary-side protective device (fuses, relayed circuit breakers, etc.) may be selected by reference to the infrequent-fault-incidence protection curve

    f lCategory II or III Transformer

    Fault will be cleared by transformer primary-side protective device

    Optional main secondary side protective device.

    Infrequent-Fault Incidence Zone*

    Optional main secondary side protective device. May be selected by reference to the infrequent-fault-incidence protection curve

    Fault will be cleared by transformer primary-side protective device or by optional main secondary-side protection device

    Feeder protective device

    side protection device

    Fault will be cleared by feeder protective device

    Frequent-Fault Incidence Zone*

    * Should be selected by reference to the frequent-fault-incidence protection curve or for transformers serving industrial, commercial and institutional power systems with secondary-side

    d l d i d i b d h f d i d i b l d b

    p

    Feeders

    Slide 381996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    conductors enclosed in conduit, bus duct, etc., the feeder protective device may be selected by reference to the infrequent-fault-incidence protection curve.

    Source: IEEE C57

  • Motor Protection

    Standards & References IEEE Std 620-1996 IEEE Guide for the Presentation

    of Thermal Limit Curves for Squirrel Cage Induction Machines.

    IEEE Std 1255-2000 IEEE Guide for Evaluation of Torque Pulsations During Starting of Synchronous MotorsMotors

    ANSI/ IEEE C37.96-2000 Guide for AC Motor Protection

    The Art of Protective Relaying General Electric

    Slide 391996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Motor Protection

    Motor Starting Curve

    Thermal Protection

    Locked Rotor ProtectionLocked Rotor Protection

    F lt P t ti Fault Protection

    Slide 401996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Motor Overload Protection (NEC Art 430 32 Continuous Duty Motors)(NEC Art 430-32 Continuous-Duty Motors)

    Thermal O/L (Device 49)

    Motors with SF not less than 1.15 125% f FLA 125% of FLA

    Motors with temp. rise not over 40C p 125% of FLA

    All th t All other motors 115% of FLA

    Slide 411996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Motor Protection Inst. Pickup

    LOCKED ROTOR S d

    1 I X X "

    = +

    PICK UPI RELAY PICK UP 1 6 TO 2= Recommended Instantaneous Setting:

    LOCKED ROTOR

    RELAY PICK UP 1.6 TO 2I

    =

    If the recommended setting criteria cannot be met, or where more sensitive t ti i d i d th i t t l ( d l ) b tprotection is desired, the in-stantaneous relay (or a second relay) can be set

    more sensitively if delayed by a timer. This permits the asymmetricalasymmetrical starting component to decay out. A typical setting for this is:

    PICK UP

    LOCKED ROTOR

    I RELAY PICK UP 1.2 TO 1.2

    I =

    Slide 421996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    with a time delay of 0.10 s (six cycles at 60 Hz)

  • Locked Rotor Protection

    Thermal Locked Rotor (Device 51)

    Starting Time (TS < TLR)

    LRA LRA LRA sym

    LRA asym (1.5-1.6 x LRA sym) + 10% margin

    Slide 431996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Fault Protection (NEC A t / T bl 430 52)(NEC Art / Table 430-52) Non-Time Delay Fuses

    300% of FLA

    Dual Element (Time-Delay Fuses)( y ) 175% of FLA

    Instantaneous Trip BreakerInstantaneous Trip Breaker 800% - 1300% of FLA*

    Inverse Time Breakers Inverse Time Breakers 250% of FLA

    *

    Slide 441996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    *can be set up to 1700% for Design B (energy efficient) Motor

  • Low Voltage Motor Protection

    Usually pre-engineered (selected from Catalogs)Catalogs)

    Typically, motors larger than 2 Hp are protected by combination starters

    Overload / Short-circuit protectionOverload / Short-circuit protection

    Slide 451996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Low-voltage MotorRatings Range of ratingsContinuous amperes 9-250 Nominal voltage (V) 240-600 Horsepower 1.5-1000 Starter size (NEMA) 00-9

    Types of protection Quantity NEMA designation

    Overload: overload relay elements 3 OL

    Short circuit:i it b k t 3 CBcircuit breaker current

    trip elements3 CB

    Fuses 3 FUUndervoltage: inherent with integral controlwith integral control supply and three-wire control circuit

    Ground fault (when speci-fied): ground relay

    Slide 461996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    speci fied): ground relay with toroidal CT

  • Minimum Required Sizes of a NEMA Combination Motor Starter System

    MAXIMUM CONDUCTOR LENGTH FOR ABOVE AND

    BELOW GROUND CONDUIT SYSTEMS. ABOVE GROUND SYSTEMS HAVE DIRECT SOLAR EXPOSURE. 750 C

    CONDUCTOR TEMPERATURE, 450 C AMBIENT

    CIRCUIT BREAKER SIZE

    F US

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    250%

    200%

    150%

    1 2.1 0 12 12 759 10 1251 15 15 15 5

    1 3 0 12 12 531 10 875 15 15 15 6 2 3.4 0 12 12 468 10 772 15 15 15 7 3 4.8 0 12 12 332 10 547 20 20 15 10 5 7.6 0 12 12 209 10 345 20 20 15 15

    7 11 1 12 10 144 8 360 30 25 20 20 10 14 1 10 8 283 6 439 35 30 25 30 15 21 2 10 8 189 6 292 50 40 30 45 20 27 2 10 6 227 4 347 70 50 40 60 25 34 2 8 4 276 2 407 80 70 50 70 30 40 3 6 2 346 2/0 610 100 70 60 90 40 52 3 6 2 266 2/0 469 150 110 90 110 50 65 3 2 2/0 375 4/0 530 175 150 100 125 60 77 4 2 2/0 317 4/0 447 200 175 125 150 75 96 4 2 4/0 358 250 393 250 200 150 200

    Slide 471996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    100 124 4 1 250 304 350 375 350 250 200 250 125 156 5 2/0 350 298 500 355 400 300 250 350

    150 180 5 4/0 500 307 750 356 450 350 300 400

  • Required Data - Protection of a Medi m Voltage MotorMedium Voltage Motor Rated full load current

    S i f t Service factor Locked rotor current Maximum locked rotor time (thermal limit curve) with the motor at ambient and/or

    operating temperatureoperating temperature

    Minimum no load current

    Starting power factor

    Running power factor Running power factor

    Motor and connected load accelerating time

    System phase rotation and nominal frequency

    Type and location of resistance temperature devices (RTDs), if used

    Expected fault current magnitudes

    First cycle current

    Slide 481996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Maximum motor starts per hour

  • Medium-Voltage Class E Motor ControllerClass El C 2 (RatingsClass El

    (without fuses)

    Class E2 (with fuses)

    Nominal system voltage 2300-6900 2300-6900Horsepower 0-8000 0-8000

    Symmetrical MVA interrupting 25-75 160-570Symmetrical MVA interrupting capacity at nominal system voltage

    5 5 60 5 0

    Types of Protective Devices Quantity NEMA DesignationOverload, or locked Rotor, or both:

    Thermal overload relayTOC relay

    IOC relay plus time delay

    333

    OL OC TR/O

    Thermal o erload rela 3 OL

    NEMA Class E1 medium voltage starter

    Phase Balance

    Current balance relay 1 BC

    Negative-sequence voltage relay (per bus), or both

    1

    Thermal overload relay 3 OL

    TOC relay 3 OC

    IOC relay plus time delay 3 TR/OC

    Short Circuit:

    Undervoltage:Inherent with integral control supply and three-wire control circuit, when voltage falls suffi-ciently to permit the contractor to

    UV

    Fuses, Class E2 3 FU

    IOC relay, Class E1 3 OC

    Ground Fault

    permit the contractor to open and break the seal-in circuit

    Temperature:Temperature relay, operating from resistance OL

    Slide 491996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    G ou d au t

    TOC residual relay 1 GPOvercurrent relay with toroidal

    CT 1 GP

    NEMA Class E2 medium voltage starter

    p gsensor or ther-mocouple in stator winding

    OL

  • Starting Current of a 4000Hp, 12 kV, 1800 rpm Motor1800 rpm Motor

    First half cycle current showingFirst half cycle current showing current offset.

    Beginning of run up current showing load torque pulsations.g q p

    Slide 501996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Starting Current of a 4000Hp, 12 kV, 1800 rpm Motor - Oscillographs1800 rpm Motor Oscillographs

    Motor pull in current showing motor hi h dreaching synchronous speed

    Slide 511996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Thermal Limit Curve

    Slide 521996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Thermal Limit Curve

    Typical Curve

    Slide 531996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • (49)I2T

    200 HP

    MCPO/L

    (51)

    tLR

    200 HP

    Starting Curve

    (51)ts

    MCP (50)

    LRAs LRA

    Slide 541996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    s LRAasym

  • Protective Devices Fuse

    Overload Heater

    Thermal Magnetic Thermal Magnetic

    Low Voltage Solid State Trip

    Electro-Mechanical

    Motor Circuit Protector (MCP)

    Slide 551996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Relay (50/51 P, N, G, SG, 51V, 67, 49, 46, 79, 21, )

  • Fuse (Power Fuse) Non Adjustable Device (unless electronic)

    Continuous and Interrupting Rating

    Voltage Levels (Max kV)o age e e s ( a )

    Interrupting Rating (sym, asym)

    Characteristic Curves

    Min. MeltingMin. Melting

    Total Clearing

    Slide 561996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Application (rating type: R, E, X, )

  • Fuse Types

    Expulsion Fuse (Non-CLF)

    Current Limiting Fuse (CLF)

    Electronic Fuse (S&C Fault Fiter) Electronic Fuse (S&C Fault Fiter)

    Slide 571996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Total Clearing Time Curve

    Minimum Melting gTime Curve

    Slide 581996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Current Limiting Fuse(CLF)(CLF) Limits the peak current of short-circuitLimits the peak current of short circuit

    Reduces magnetic stresses (mechanicalReduces magnetic stresses (mechanical damage)

    Reduces thermal energy

    Slide 591996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Current Limiting Action

    Ip

    k

    a

    m

    p

    s

    )

    Ip

    e

    n

    t

    (

    p

    e

    a

    k

    I ta = tc tmt A i Ti

    C

    u

    r

    r

    e

    Ip ta = Arcing Time

    tm = Melting Time

    tm tat

    tc = Clearing Time

    Ip = Peak CurrentTime (cycles)

    Slide 601996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    tcp

    Ip = Peak Let-thru Current(cycles)

  • 1996-2009 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Let-Through Chartr

    e

    s

    7% PF (X/R = 14.3)

    230 000

    A

    m

    p

    e

    r 230,000

    300 A

    T

    h

    r

    o

    u

    g

    h 100 A

    60 A

    12,500

    a

    k

    L

    e

    t

    -

    T

    P

    e

    a

    5,200 100,000

    Slide 621996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Symmetrical RMS Amperes

  • Fuse

    Generally:

    CLF is a better short-circuit protection

    N CLF ( l i f ) i b Non-CLF (expulsion fuse) is a better Overload protection

    Electronic fuses are typically easier to coordinate due to the electronic controlcoordinate due to the electronic control adjustments

    Slide 631996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Selectivity Criteria Typically:

    N CLF 140% f f ll l d Non-CLF: 140% of full load

    CLF: 150% of full load

    Safety Margin: 10% applied to Min Melting (consult the fuse manufacturer)Melting (consult the fuse manufacturer)

    Slide 641996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Molded Case CB Thermal-Magnetic Magnetic Only

    Types

    Frame Sizeg y Motor Circuit Protector

    (MCP)I ll F d (Li i )

    Poles

    Trip Rating Integrally Fused (Limiters) Current Limiting

    High Interrupting Capacity

    Trip Rating

    Interrupting Capability

    Voltage High Interrupting Capacity Non-Interchangeable Parts Insulated Case (Interchange

    Voltage

    Insulated Case (Interchange Parts)

    Slide 651996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • MCCB

    Slide 661996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • MCCB with SST Device

    Slide 671996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Thermal Maximum

    Thermal Minimum

    MagneticMagnetic(instantaneous)

    Slide 681996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • LVPCB

    Voltage and Frequency Ratings

    Continuous Current / Frame Size / Sensor

    I t ti R ti Interrupting Rating

    Short-Time Rating (30 cycle)Short Time Rating (30 cycle)

    Fairly Simple to Coordinate

    Phase / Ground Settings

    Slide 691996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    Inst. Override

  • LT PU

    CB 2

    LT PU

    CB 1

    LT Band

    ST PU 480 kVCB 2

    IT

    CB 1

    ST BandIf =30 kA

    Slide 701996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Inst. Override

    Slide 711996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Overload Relay / Heater

    Motor overload protection is provided by a device that models the temperature rise ofdevice that models the temperature rise of the winding

    When the temperature rise reaches a point that will damage the motor, the motor is de-energized

    Overload relays are either bimetallic meltingOverload relays are either bimetallic, melting alloy or electronic

    Slide 721996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Overload Heater (Mfr. Data)

    Slide 731996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • QuestionWhat is Class 10 and Class 20 Thermal OLR curves?

    Slide 741996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Answer At 600% Current Rating:

    Cl 10 f f t t i 10 Class 10 for fast trip, 10 seconds or less

    Class 20 for 20 seconds or Class 20 for, 20 seconds or less (commonly used)

    There is also Class 15, 30

    20

    There is also Class 15, 30 for long trip time (typically provided with electronic overload relays)overload relays)

    6

    Slide 751996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Answer

    Slide 761996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Overload Relay / Heater When the temperature at the combination motor starter is more than

    10 C (18 F) different than the temperature at the motor, ambient temperature correction of the motor current is required.

    An adjustment is required because the output that a motor can safely deliver varies with temperature.

    The motor can deliver its full rated horsepower at an ambient ptemperature specified by the motor manufacturers, normally + 40 C. At high temperatures (higher than + 40 C) less than 100% of the normal rated current can be drawn from the motor without shortening the insulation life.

    At lower temperatures (less than + 40 C) more than 100% of the normal rated current could be drawn from the motor without shortening the insulation life.

    Slide 771996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Overcurrent Relay

    Time-Delay (51 I>)

    Short-Time Instantaneous ( I>>)

    Instantaneous (50 I>>>) Instantaneous (50 I>>>)

    Electromagnetic (induction Disc)

    Solid State (Multi Function / Multi Level)

    A li ti Application

    Slide 781996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • 1996-2009 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Time-Overcurrent Unit

    Ampere Tap Calculation Ampere Pickup (P.U.) = CT Ratio x A.T. Setting

    Relay Current (IR) = Actual Line Current (IL) / CT y ( R) ( L)Ratio

    Multiples of A.T. = IR/A.T. SettingMultiples of A.T. IR/A.T. Setting

    = IL/(CT Ratio x A.T. Setting)ILCT

    IR51

    Slide 801996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Instantaneous Unit

    Instantaneous Calculation Ampere Pickup (P.U.) = CT Ratio x IT Setting

    Relay Current (IR) = Actual Line Current (IL) / CT y ( R) ( L)Ratio

    Multiples of IT = IR/IT SettingMultiples of IT IR/IT Setting

    = IL/(CT Ratio x IT Setting)ILCT

    IR50

    Slide 811996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Relay Coordination Time margins should be maintained between T/C

    curves Adjustment should be made for CB opening time Shorter time intervals may be used for solid state Shorter time intervals may be used for solid state

    relays Upstream relay should have the same inverse T/C Upstream relay should have the same inverse T/C

    characteristic as the downstream relay (CO-8 to CO-8) or be less inverse (CO-8 upstream to CO-6 downstream)

    Extremely inverse relays coordinates very well with

    Slide 821996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    CLFs

  • Situation

    4.16 kV

    CB

    50/51 Relay: IFC 53CT 800:5

    Cable

    1-3/C 500 kcmilCU - EPR

    Isc = 30,000 A

    Calc late Rela Setting (Tap Inst Tap & Time Dial)

    DS 5 MVA6 %

    Calculate Relay Setting (Tap, Inst. Tap & Time Dial)For This System

    Slide 831996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Solution

    Transformer: AkV

    kVAL 69416.43

    000,5I ==

    A338.4800

    5II LR == ILI

    AInrsuh 328,869412I == CTRIR

    Set Relay: 453384%125 Ay

    1)38.1(6/4.338 0.6

    4.5338.4%125

    ==

    ==

    TDATAP

    A

    A 55 1.52800

    5328,8)50( =>== AInst

    Slide 841996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Question

    What T/C Coordination interval should be maintained between relays?

    Slide 851996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Answer

    AB

    At CB Opening Time

    +

    I d ti Di O t l (0 1 )Induction Disc Overtravel (0.1 sec)

    +

    Safety margin (0.2 sec w/o Inst. & 0.1 sec w/ Inst.)Sa ety a g (0 sec /o st & 0 sec / st )

    I

    Slide 861996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

    I

  • Recloser Recloser protects electrical transmission systems from temporary

    voltage surges and other unfavorable conditions. Reclosers can automatically "reclose" the circuit and restore normal Reclosers can automatically reclose the circuit and restore normal

    power transmission once the problem is cleared. Reclosers are usually designed with failsafe mechanisms that prevent

    them from reclosing if the same fault occurs several times in succession gover a short period. This insures that repetitive line faults don't cause power to switch on and off repeatedly, since this could cause damage or accelerated wear to electrical equipment.

    It also insures that temporary faults such as lightning strikes or It also insures that temporary faults such as lightning strikes or transmission switching don't cause lengthy interruptions in service.

    Slide 871996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Recloser Types

    Hydraulic

    Electronic Static ControllerStatic Controller

    Microprocessor Controller

    Slide 881996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination

  • Recloser Curves

    Slide 891996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination