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Relay Coordination
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Protective Device Coordination
ETAP Star
1996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Agenda Concepts & Applications Star Overview Star Overview Features & Capabilities Protective Device Type TCC Curves STAR Short-circuit PD Sequence of Operation PD Sequence of Operation Normalized TCC curves
Slide 21996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Device Libraries
Definition
Overcurrent Coordination A systematic study of current responsive
devices in an electrical power system.
Slide 31996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Objective
To determine the ratings and settings of fuses breakers relay etcfuses, breakers, relay, etc.
T i l t th f lt l d To isolate the fault or overloads.
Slide 41996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Criteria
Economics
Available Measures of Fault
Operating Practices
Previous Experiencep
Slide 51996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Design
Open only PD nearest (upstream) of the fault or overloador overload
Provide satisfactory protection for overloads
Interrupt SC as rapidly (instantaneously) as possiblepossible
Comply with all applicable standards and codes
Plot the Time Current Characteristics of
Slide 61996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Plot the Time Current Characteristics of different PDs
Analysis
When:
New electrical systems
Plant electrical system expansion/retrofits
Coordination failure in an existing plant
Slide 71996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Spectrum Of Currents Load Current
U t 100% f f ll l d Up to 100% of full-load
115-125% (mild overload)
OvercurrentAbnormal loading condition (Locked Rotor) Abnormal loading condition (Locked-Rotor)
Fault Current Fault condition
Ten times the full load current and higher
Slide 81996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Ten times the full-load current and higher
Protection
Prevent injury to personnel
Minimize damage to components
Quickly isolate the affected portion of the system
Minimize the magnitude of available short circuit Minimize the magnitude of available short-circuit
Slide 91996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Coordination
Limit the extent and duration of service interruptioninterruption
S l ti f lt i l ti Selective fault isolation
Provide alternate circuits
Slide 101996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Coordination
tC B AD
t
A
C D B
I
Slide 111996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Protection vs. Coordination
Coordination is not an exact science
Compromise between protection and coordination Reliability
Speed Speed
Performance
Economics
Simplicity
Slide 121996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Simplicity
Required Data One-line diagrams (Relay diagrams) Power Grid Settings
Generator Data Generator Data Transformer Data
Transformer kVA, impedance, and connectionMotor Data
Load Data Fault Currents Cable / Conductor DataCable / Conductor Data Bus / Switchgear Data Instrument Transformer Data (CT, PT) Protective Device (PD) Data Protective Device (PD) Data
Manufacturer and type of protective devices (PDs) One-line diagrams (Relay diagrams)
Slide 131996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Study Procedure Prepare an accurate one-line diagram (relay
diagrams) Obtain the available system current spectrum
(operating load, overloads, fault kA) Determine the equipment protection guidelines Select the appropriate devices / settings Plot the fixed points (damage curves, ) Obtain / plot the device characteristics curvesp Analyze the results
Slide 141996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Time Current Characteristics
TCC Curve / Plot / Graphs
4.5 x 5-cycle log-log graph
X-axis: Current (0 5 10 000 amperes) X-axis: Current (0.5 10,000 amperes)
Y-axis: Time (.01 1000 seconds)
Current Scaling (x1, x10, x100, x100)
V lt S li ( l t kV f ) Voltage Scaling (plot kV reference)
Use ETAP Star Auto-Scale
Slide 151996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Slide 161996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
TCC Scaling Example
Situation: A scaling factor of 10 @ 4.16 kV is selected for
TCC curve plots.
Question What are the scaling factors to plot the 0 48 kV What are the scaling factors to plot the 0.48 kV
and 13.8 kV TCC curves?
Slide 171996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
TCC Scaling Example Solution
Slide 181996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Fixed Points
Points or curves which do not change dl f t ti d i tti
Cable damage curves
regardless of protective device settings:g
Cable ampacities
T f d & i h i t Transformer damage curves & inrush points
Motor starting curves
Generator damage curve / Decrement curve
SC maximum fault points
Slide 191996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
SC maximum fault points
Capability / Damage Curves
t I2t I
2t I2t
I22t
Motor
Gen
MotorXfmr Cable
I
Slide 201996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Cable Protection Standards & References
IEEE Std 835-1994 IEEE Standard Power CableIEEE Std 835 1994 IEEE Standard Power Cable Ampacity Tables
IEEE Std 848-1996 IEEE Standard Procedure for the Determination of the Ampacity Derating of Fire-ProtectedDetermination of the Ampacity Derating of Fire-Protected Cables
IEEE Std 738-1993 IEEE Standard for Calculating the Current Temperature Relationship of Bare OverheadCurrent- Temperature Relationship of Bare Overhead Conductors
The Okonite Company Engineering Data for Copper and Al i C d t El t i l C bl B ll ti EHB 98Aluminum Conductor Electrical Cables, Bulletin EHB-98
Slide 211996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Cable Protection
The actual temperature rise of a cable when exposed to a short circuit current for a known time is calculated by:
2t
a short circuit current for a known time is calculated by:
2
2
tAT 234
0.0297logT 234
= + 1g
T 234 + Where:A= Conductor area in circular-milsA Conductor area in circular milsI = Short circuit current in ampst = Time of short circuit in seconds T1= Initial operation temperature (750C)
Slide 221996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
1T2=Maximum short circuit temperature (1500C)
Cable Short-Circuit Heating LimitsRecommended temperature rise: B) CU 75-200C
Slide 231996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Shielded CableCable
The normal tape width is 1 inchesinches
Slide 241996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
NEC Section 110-14 C (c) Temperature limitations. The temperature rating associated with the
ampacity of a conductor shall be so selected and coordinated as to not exceed the lowest temperature rating of anylowest temperature rating of any connected terminationconnected termination, conductor, or device Conductors with temperature ratings higher than specified fordevice. Conductors with temperature ratings higher than specified for terminations shall be permitted to be used for ampacity adjustment, correction, or both.
(1) Termination provisions of equipment for circuits rated 100 amperes or less, or marked for Nos 14 through 1 conductors shall be used only for conductorsor marked for Nos. 14 through 1 conductors, shall be used only for conductors rated 600C (1400F).
Exception No. 1: Conductors with higher temperature ratings shall be permitted to be used, provided the ampacity of such conductors is determined based on th 6O0C (1400F) it f th d t i dthe 6O0C (1400F) ampacity of the conductor size used.
Exception No. 2: Equipment termination provisions shall be permitted to be used with higher rated conductors at the ampacity of the higher rated conductors, provided the equipment is listed and identified for use with the hi h t d d thigher rated conductors.
(2) Termination provisions of equipment for circuits rated over 100 amperes, or marked for conductors larger than No. 1, shall be used only with conductors rated 750C (1670F).
Slide 251996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
( )
Transformer Protection Standards & References
National Electric Code 2002 Edition C37.91-2000; IEEE Guide for Protective Relay Applications to
Power Transformers C57.12.59; IEEE Guide for Dry-Type Transformer Through-Fault
C t D tiCurrent Duration. C57.109-1985; IEEE Guide for Liquid-Immersed Transformer
Through-Fault-Current Duration APPLIED PROCTIVE RELAYING; J.L. Blackburn; Westinghouse
Electric Corp; 1976 PROTECTIVE RELAYING, PRINCIPLES AND APPLICATIONS;
J L Blackburn; Marcel Dekker Inc; 1987J.L. Blackburn; Marcel Dekker, Inc; 1987 IEEE Std 242-1986; IEEE Recommended Practice for Protection
and Coordination of Industrial and Commercial Power Systems
Slide 261996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
y
Transformer CategoryANSI/IEEE C 57 109ANSI/IEEE C-57.109
Minimum nameplate (kVA)Category Single-phase Three-phaseg y g p p
I 5-500 15-500II 501 1667 501 5000II 501-1667 501-5000III 1668-10,000 5001-30,000IV b 1000 b 30000IV above 1000 above 30,000
Slide 271996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Transformer Categories I, II
Slide 281996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Transformer Categories III
Slide 291996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Transformer
Thermal200
FLA
t(sec)
Thermal
I2t = 1250(D-D LL) 0.87
( )
(D-R LG) 0.58Infrequent Fault
2 Mechanical
K=(1/Z)2t
Frequent Fault
I h
I (pu)2.5 25IscInrush
Slide 301996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Slide 311996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Transformer Protection
MAXIMUM RATING OR SETTING FOR OVERCURRENT DEVICE PRIMARY SECONDARY
Over 600 Volts Over 600 Volts 600 Volts or Below
Transformer Rated
Circuit Breaker
Fuse
Rating
Circuit Breaker
Fuse
Rating
Circuit Breaker Setting or FuseRated
Impedance Breaker Setting
Rating Breaker Setting
Rating Setting or Fuse Rating
Not more than
6%
600 %
300 %
300 %
250%
125%
(250% supervised)
( p )
More than 6% and not more
400 %
300 %
250%
225%
125%
(250% supervised) than 10% Table 450-3(a) source: NEC
Any Location Non-Supervised
Slide 321996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Transformer Protection Turn on or inrush current Internal transformer faults External or through faults of major
Oil Level Fans Oil PumpsExternal or through faults of major
magnitude Repeated large motor starts on the
transformer. The motor represents a major portion or the transformers KVA
ti
Oil Pumps Pilot wire Device 85 Fault withstand Thermal protection hot spot, top of oil
rating. Harmonics Over current protection Device 50/51 Ground current protection Device
temperature, winding temperature Devices 26 & 49 Reverse over current Device 67 Gas accumulation Buckholz relay Ground current protection Device
50/51G Differential Device 87 Over or under excitation volts/ Hz
Device 24
Gas accumulation Buckholz relay Over voltage Device 59 Voltage or current balance Device 60 Tertiary Winding Protection if suppliedDevice 24
Sudden tank pressure Device 63 Dissolved gas detection
Tertiary Winding Protection if supplied Relay Failure Scheme Breaker Failure Scheme
Slide 331996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Recommended Minimum Transformer ProtectionTransformer Protection
Protective systemWinding and/or power system
grounded neutral groundedWinding and/or power system
neutral ungroundedProtective system g g gUp to 10 MVA Above 10 MVA Up to 10 MVA
Above10 MVA
Differential - -
Time over current
Instantaneous restricted Instantaneous restricted ground fault - -
Time delayed ground fault - -
Gas detection -
Over excitation -
Slide 341996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Overheating - -
Question
What is ANSI Shift Curve?
Slide 351996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Answer
For delta-delta connected transformers, with line to line faults on the secondary side theline-to-line faults on the secondary side, the curve must be reduced to 87% (shift to the left by a factor of 0 87)left by a factor of 0.87)
For delta-wye connection, with single line-to-ground faults on the secondary side, the g ycurve values must be reduced to 58% (shift to the left by a factor of 0.58)
Slide 361996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
y )
Question
What is meant by Frequent andInfrequent for transformers?q
Slide 371996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Infrequent Fault Incidence Zones for Category II & III Transformers
SourceSource
Transformer primary-side protective device (fuses, relayed circuit breakers, etc.) may be selected by reference to the infrequent-fault-incidence protection curve
f lCategory II or III Transformer
Fault will be cleared by transformer primary-side protective device
Optional main secondary side protective device.
Infrequent-Fault Incidence Zone*
Optional main secondary side protective device. May be selected by reference to the infrequent-fault-incidence protection curve
Fault will be cleared by transformer primary-side protective device or by optional main secondary-side protection device
Feeder protective device
side protection device
Fault will be cleared by feeder protective device
Frequent-Fault Incidence Zone*
* Should be selected by reference to the frequent-fault-incidence protection curve or for transformers serving industrial, commercial and institutional power systems with secondary-side
d l d i d i b d h f d i d i b l d b
p
Feeders
Slide 381996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
conductors enclosed in conduit, bus duct, etc., the feeder protective device may be selected by reference to the infrequent-fault-incidence protection curve.
Source: IEEE C57
Motor Protection
Standards & References IEEE Std 620-1996 IEEE Guide for the Presentation
of Thermal Limit Curves for Squirrel Cage Induction Machines.
IEEE Std 1255-2000 IEEE Guide for Evaluation of Torque Pulsations During Starting of Synchronous MotorsMotors
ANSI/ IEEE C37.96-2000 Guide for AC Motor Protection
The Art of Protective Relaying General Electric
Slide 391996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Motor Protection
Motor Starting Curve
Thermal Protection
Locked Rotor ProtectionLocked Rotor Protection
F lt P t ti Fault Protection
Slide 401996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Motor Overload Protection (NEC Art 430 32 Continuous Duty Motors)(NEC Art 430-32 Continuous-Duty Motors)
Thermal O/L (Device 49)
Motors with SF not less than 1.15 125% f FLA 125% of FLA
Motors with temp. rise not over 40C p 125% of FLA
All th t All other motors 115% of FLA
Slide 411996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Motor Protection Inst. Pickup
LOCKED ROTOR S d
1 I X X "
= +
PICK UPI RELAY PICK UP 1 6 TO 2= Recommended Instantaneous Setting:
LOCKED ROTOR
RELAY PICK UP 1.6 TO 2I
=
If the recommended setting criteria cannot be met, or where more sensitive t ti i d i d th i t t l ( d l ) b tprotection is desired, the in-stantaneous relay (or a second relay) can be set
more sensitively if delayed by a timer. This permits the asymmetricalasymmetrical starting component to decay out. A typical setting for this is:
PICK UP
LOCKED ROTOR
I RELAY PICK UP 1.2 TO 1.2
I =
Slide 421996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
with a time delay of 0.10 s (six cycles at 60 Hz)
Locked Rotor Protection
Thermal Locked Rotor (Device 51)
Starting Time (TS < TLR)
LRA LRA LRA sym
LRA asym (1.5-1.6 x LRA sym) + 10% margin
Slide 431996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Fault Protection (NEC A t / T bl 430 52)(NEC Art / Table 430-52) Non-Time Delay Fuses
300% of FLA
Dual Element (Time-Delay Fuses)( y ) 175% of FLA
Instantaneous Trip BreakerInstantaneous Trip Breaker 800% - 1300% of FLA*
Inverse Time Breakers Inverse Time Breakers 250% of FLA
*
Slide 441996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
*can be set up to 1700% for Design B (energy efficient) Motor
Low Voltage Motor Protection
Usually pre-engineered (selected from Catalogs)Catalogs)
Typically, motors larger than 2 Hp are protected by combination starters
Overload / Short-circuit protectionOverload / Short-circuit protection
Slide 451996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Low-voltage MotorRatings Range of ratingsContinuous amperes 9-250 Nominal voltage (V) 240-600 Horsepower 1.5-1000 Starter size (NEMA) 00-9
Types of protection Quantity NEMA designation
Overload: overload relay elements 3 OL
Short circuit:i it b k t 3 CBcircuit breaker current
trip elements3 CB
Fuses 3 FUUndervoltage: inherent with integral controlwith integral control supply and three-wire control circuit
Ground fault (when speci-fied): ground relay
Slide 461996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
speci fied): ground relay with toroidal CT
Minimum Required Sizes of a NEMA Combination Motor Starter System
MAXIMUM CONDUCTOR LENGTH FOR ABOVE AND
BELOW GROUND CONDUIT SYSTEMS. ABOVE GROUND SYSTEMS HAVE DIRECT SOLAR EXPOSURE. 750 C
CONDUCTOR TEMPERATURE, 450 C AMBIENT
CIRCUIT BREAKER SIZE
F US
E
S
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Z
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C
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S
J
F
U
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H
P
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250%
200%
150%
1 2.1 0 12 12 759 10 1251 15 15 15 5
1 3 0 12 12 531 10 875 15 15 15 6 2 3.4 0 12 12 468 10 772 15 15 15 7 3 4.8 0 12 12 332 10 547 20 20 15 10 5 7.6 0 12 12 209 10 345 20 20 15 15
7 11 1 12 10 144 8 360 30 25 20 20 10 14 1 10 8 283 6 439 35 30 25 30 15 21 2 10 8 189 6 292 50 40 30 45 20 27 2 10 6 227 4 347 70 50 40 60 25 34 2 8 4 276 2 407 80 70 50 70 30 40 3 6 2 346 2/0 610 100 70 60 90 40 52 3 6 2 266 2/0 469 150 110 90 110 50 65 3 2 2/0 375 4/0 530 175 150 100 125 60 77 4 2 2/0 317 4/0 447 200 175 125 150 75 96 4 2 4/0 358 250 393 250 200 150 200
Slide 471996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
100 124 4 1 250 304 350 375 350 250 200 250 125 156 5 2/0 350 298 500 355 400 300 250 350
150 180 5 4/0 500 307 750 356 450 350 300 400
Required Data - Protection of a Medi m Voltage MotorMedium Voltage Motor Rated full load current
S i f t Service factor Locked rotor current Maximum locked rotor time (thermal limit curve) with the motor at ambient and/or
operating temperatureoperating temperature
Minimum no load current
Starting power factor
Running power factor Running power factor
Motor and connected load accelerating time
System phase rotation and nominal frequency
Type and location of resistance temperature devices (RTDs), if used
Expected fault current magnitudes
First cycle current
Slide 481996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Maximum motor starts per hour
Medium-Voltage Class E Motor ControllerClass El C 2 (RatingsClass El
(without fuses)
Class E2 (with fuses)
Nominal system voltage 2300-6900 2300-6900Horsepower 0-8000 0-8000
Symmetrical MVA interrupting 25-75 160-570Symmetrical MVA interrupting capacity at nominal system voltage
5 5 60 5 0
Types of Protective Devices Quantity NEMA DesignationOverload, or locked Rotor, or both:
Thermal overload relayTOC relay
IOC relay plus time delay
333
OL OC TR/O
Thermal o erload rela 3 OL
NEMA Class E1 medium voltage starter
Phase Balance
Current balance relay 1 BC
Negative-sequence voltage relay (per bus), or both
1
Thermal overload relay 3 OL
TOC relay 3 OC
IOC relay plus time delay 3 TR/OC
Short Circuit:
Undervoltage:Inherent with integral control supply and three-wire control circuit, when voltage falls suffi-ciently to permit the contractor to
UV
Fuses, Class E2 3 FU
IOC relay, Class E1 3 OC
Ground Fault
permit the contractor to open and break the seal-in circuit
Temperature:Temperature relay, operating from resistance OL
Slide 491996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
G ou d au t
TOC residual relay 1 GPOvercurrent relay with toroidal
CT 1 GP
NEMA Class E2 medium voltage starter
p gsensor or ther-mocouple in stator winding
OL
Starting Current of a 4000Hp, 12 kV, 1800 rpm Motor1800 rpm Motor
First half cycle current showingFirst half cycle current showing current offset.
Beginning of run up current showing load torque pulsations.g q p
Slide 501996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Starting Current of a 4000Hp, 12 kV, 1800 rpm Motor - Oscillographs1800 rpm Motor Oscillographs
Motor pull in current showing motor hi h dreaching synchronous speed
Slide 511996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Thermal Limit Curve
Slide 521996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Thermal Limit Curve
Typical Curve
Slide 531996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
(49)I2T
200 HP
MCPO/L
(51)
tLR
200 HP
Starting Curve
(51)ts
MCP (50)
LRAs LRA
Slide 541996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
s LRAasym
Protective Devices Fuse
Overload Heater
Thermal Magnetic Thermal Magnetic
Low Voltage Solid State Trip
Electro-Mechanical
Motor Circuit Protector (MCP)
Slide 551996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Relay (50/51 P, N, G, SG, 51V, 67, 49, 46, 79, 21, )
Fuse (Power Fuse) Non Adjustable Device (unless electronic)
Continuous and Interrupting Rating
Voltage Levels (Max kV)o age e e s ( a )
Interrupting Rating (sym, asym)
Characteristic Curves
Min. MeltingMin. Melting
Total Clearing
Slide 561996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Application (rating type: R, E, X, )
Fuse Types
Expulsion Fuse (Non-CLF)
Current Limiting Fuse (CLF)
Electronic Fuse (S&C Fault Fiter) Electronic Fuse (S&C Fault Fiter)
Slide 571996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Total Clearing Time Curve
Minimum Melting gTime Curve
Slide 581996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Current Limiting Fuse(CLF)(CLF) Limits the peak current of short-circuitLimits the peak current of short circuit
Reduces magnetic stresses (mechanicalReduces magnetic stresses (mechanical damage)
Reduces thermal energy
Slide 591996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Current Limiting Action
Ip
k
a
m
p
s
)
Ip
e
n
t
(
p
e
a
k
I ta = tc tmt A i Ti
C
u
r
r
e
Ip ta = Arcing Time
tm = Melting Time
tm tat
tc = Clearing Time
Ip = Peak CurrentTime (cycles)
Slide 601996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
tcp
Ip = Peak Let-thru Current(cycles)
1996-2009 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Let-Through Chartr
e
s
7% PF (X/R = 14.3)
230 000
A
m
p
e
r 230,000
300 A
T
h
r
o
u
g
h 100 A
60 A
12,500
a
k
L
e
t
-
T
P
e
a
5,200 100,000
Slide 621996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Symmetrical RMS Amperes
Fuse
Generally:
CLF is a better short-circuit protection
N CLF ( l i f ) i b Non-CLF (expulsion fuse) is a better Overload protection
Electronic fuses are typically easier to coordinate due to the electronic controlcoordinate due to the electronic control adjustments
Slide 631996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Selectivity Criteria Typically:
N CLF 140% f f ll l d Non-CLF: 140% of full load
CLF: 150% of full load
Safety Margin: 10% applied to Min Melting (consult the fuse manufacturer)Melting (consult the fuse manufacturer)
Slide 641996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Molded Case CB Thermal-Magnetic Magnetic Only
Types
Frame Sizeg y Motor Circuit Protector
(MCP)I ll F d (Li i )
Poles
Trip Rating Integrally Fused (Limiters) Current Limiting
High Interrupting Capacity
Trip Rating
Interrupting Capability
Voltage High Interrupting Capacity Non-Interchangeable Parts Insulated Case (Interchange
Voltage
Insulated Case (Interchange Parts)
Slide 651996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
MCCB
Slide 661996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
MCCB with SST Device
Slide 671996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Thermal Maximum
Thermal Minimum
MagneticMagnetic(instantaneous)
Slide 681996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
LVPCB
Voltage and Frequency Ratings
Continuous Current / Frame Size / Sensor
I t ti R ti Interrupting Rating
Short-Time Rating (30 cycle)Short Time Rating (30 cycle)
Fairly Simple to Coordinate
Phase / Ground Settings
Slide 691996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Inst. Override
LT PU
CB 2
LT PU
CB 1
LT Band
ST PU 480 kVCB 2
IT
CB 1
ST BandIf =30 kA
Slide 701996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Inst. Override
Slide 711996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Overload Relay / Heater
Motor overload protection is provided by a device that models the temperature rise ofdevice that models the temperature rise of the winding
When the temperature rise reaches a point that will damage the motor, the motor is de-energized
Overload relays are either bimetallic meltingOverload relays are either bimetallic, melting alloy or electronic
Slide 721996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Overload Heater (Mfr. Data)
Slide 731996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
QuestionWhat is Class 10 and Class 20 Thermal OLR curves?
Slide 741996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Answer At 600% Current Rating:
Cl 10 f f t t i 10 Class 10 for fast trip, 10 seconds or less
Class 20 for 20 seconds or Class 20 for, 20 seconds or less (commonly used)
There is also Class 15, 30
20
There is also Class 15, 30 for long trip time (typically provided with electronic overload relays)overload relays)
6
Slide 751996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Answer
Slide 761996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Overload Relay / Heater When the temperature at the combination motor starter is more than
10 C (18 F) different than the temperature at the motor, ambient temperature correction of the motor current is required.
An adjustment is required because the output that a motor can safely deliver varies with temperature.
The motor can deliver its full rated horsepower at an ambient ptemperature specified by the motor manufacturers, normally + 40 C. At high temperatures (higher than + 40 C) less than 100% of the normal rated current can be drawn from the motor without shortening the insulation life.
At lower temperatures (less than + 40 C) more than 100% of the normal rated current could be drawn from the motor without shortening the insulation life.
Slide 771996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Overcurrent Relay
Time-Delay (51 I>)
Short-Time Instantaneous ( I>>)
Instantaneous (50 I>>>) Instantaneous (50 I>>>)
Electromagnetic (induction Disc)
Solid State (Multi Function / Multi Level)
A li ti Application
Slide 781996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
1996-2009 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Time-Overcurrent Unit
Ampere Tap Calculation Ampere Pickup (P.U.) = CT Ratio x A.T. Setting
Relay Current (IR) = Actual Line Current (IL) / CT y ( R) ( L)Ratio
Multiples of A.T. = IR/A.T. SettingMultiples of A.T. IR/A.T. Setting
= IL/(CT Ratio x A.T. Setting)ILCT
IR51
Slide 801996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Instantaneous Unit
Instantaneous Calculation Ampere Pickup (P.U.) = CT Ratio x IT Setting
Relay Current (IR) = Actual Line Current (IL) / CT y ( R) ( L)Ratio
Multiples of IT = IR/IT SettingMultiples of IT IR/IT Setting
= IL/(CT Ratio x IT Setting)ILCT
IR50
Slide 811996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Relay Coordination Time margins should be maintained between T/C
curves Adjustment should be made for CB opening time Shorter time intervals may be used for solid state Shorter time intervals may be used for solid state
relays Upstream relay should have the same inverse T/C Upstream relay should have the same inverse T/C
characteristic as the downstream relay (CO-8 to CO-8) or be less inverse (CO-8 upstream to CO-6 downstream)
Extremely inverse relays coordinates very well with
Slide 821996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
CLFs
Situation
4.16 kV
CB
50/51 Relay: IFC 53CT 800:5
Cable
1-3/C 500 kcmilCU - EPR
Isc = 30,000 A
Calc late Rela Setting (Tap Inst Tap & Time Dial)
DS 5 MVA6 %
Calculate Relay Setting (Tap, Inst. Tap & Time Dial)For This System
Slide 831996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Solution
Transformer: AkV
kVAL 69416.43
000,5I ==
A338.4800
5II LR == ILI
AInrsuh 328,869412I == CTRIR
Set Relay: 453384%125 Ay
1)38.1(6/4.338 0.6
4.5338.4%125
==
==
TDATAP
A
A 55 1.52800
5328,8)50( =>== AInst
Slide 841996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Question
What T/C Coordination interval should be maintained between relays?
Slide 851996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Answer
AB
At CB Opening Time
+
I d ti Di O t l (0 1 )Induction Disc Overtravel (0.1 sec)
+
Safety margin (0.2 sec w/o Inst. & 0.1 sec w/ Inst.)Sa ety a g (0 sec /o st & 0 sec / st )
I
Slide 861996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
I
Recloser Recloser protects electrical transmission systems from temporary
voltage surges and other unfavorable conditions. Reclosers can automatically "reclose" the circuit and restore normal Reclosers can automatically reclose the circuit and restore normal
power transmission once the problem is cleared. Reclosers are usually designed with failsafe mechanisms that prevent
them from reclosing if the same fault occurs several times in succession gover a short period. This insures that repetitive line faults don't cause power to switch on and off repeatedly, since this could cause damage or accelerated wear to electrical equipment.
It also insures that temporary faults such as lightning strikes or It also insures that temporary faults such as lightning strikes or transmission switching don't cause lengthy interruptions in service.
Slide 871996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Recloser Types
Hydraulic
Electronic Static ControllerStatic Controller
Microprocessor Controller
Slide 881996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination
Recloser Curves
Slide 891996-2010 Operation Technology, Inc. Workshop Notes: Protective Device Coordination