2009 06 Worldtour IND25 SAP Fr

8/9/2019 2009 06 Worldtour IND25 SAP Fr

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SAP Manufacturing Execution

EMEA SAP ME Consulting

June 3rd, 2009



© SAP 2008 / Page 2

1. MES Overview1.1. What is MES?1.2 Why do I need an MES?1.3 SAP Manufacturing Execution Solution Suite

1.4. What Markets does SAP ME serve?2. Structure of SAP ME

2.1. Production Line and Product Modeling2.2. The User Experience – User Interface

2.3 The User Experience – Sample WIP Reports3. SAP ME within the Enterprise

3.1 Manufacturing Execution and ERP Integration3.2 Sample MII Dashboard Report Divider headline

Agenda



© SAP 2008 / Page 3

MES Overview

What is MES?Stands for Manufacturing Execution SystemShop Floor Control System

– Production Line Modeling – Product Modeling for Assembly purposes – WIP Tracking of Assemblies – Test and Repair Functions and Non Conformance Handling

The SAP Solution for MES is SAP Manufacturing Execution or SAP ME



© SAP 2008 / Page 4

Why do I need an MES?

If you have a requirement for:

Full WIP assembly tracking throughout manufacturing processesProvides continuity for full enterprise Supply Chain Solution

Metrics on resource utilization and production efficienciesRouter Management to insure that product flows through correct process

Real Time Inventory ReconciliationConfirmations and Backflushes of material consumption to ERP system at the time ofconsumptionKnow what current inventory counts are

Product GenealogyFull visibility and traceability of all components consumed into an assemblyFull visibility and traceability of multi level assemblies

Critical for cases where recalls are done – can “Find Where Used” on componentsPacking traceabilityNon Conformance Logging and Tracking

Logging of Non Conformances on assemblies – failures, defects, and repairsDocumentation of repair or scrap processes


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Why do I need an MES?

If you have a requirement for:

Forced control of validated assemblyInsure that proper components, with revision control, are added into assembliesUser and Time stamping of all production activities (assembly, test, and repair)Certification management for users

Managing and Reporting of Labor data to time and attendance or payroll system

THE BOTTOM LINEIn addition to meeting strict Component Traceability requirements MES canprovide you full visibility into Shop Floor Operations in order to moreefficiently find and implement operational excellence init iatives.



SAP Manufacturing Execution Solution Suite

SAP Manufacturing Execution• Manages and controls manufacturing

and shop floor operations

• Integrates business systems to the shop floor

• Complete component and item ‐level visibility for single and global operations

Real ‐time SPC and Historical SQC

Production Metrics

Machine Integration Layer

ERP Shop Floor Integration

Return and Repair

Production Transfer

Labor Tracking

Engineering Change Management

Test and Repair

Non ‐conformance Management

Traceability



What Markets does SAP ME serve?

Complex, Discrete Manufacturing

Aerospace &

Defense

High Tech Automotive

& Auto Electronics

Medical

Device

Industrial

Machinery & Components

high volume/low mix

make ‐to ‐stock repetitive manufacturing

low volume/high mix

build ‐to ‐order assembly manufacturing



Structure of SAP ME

Production Line Modeling – Router Control – Manage Assembly Operations, Resources (Assembly Stations) and Work Centers – Provide WIP Tracking of Assembled Units throughout entire production process

– Non Conformance logging, tracking and resolution

Main ProductionRouter

Failure

andRepairLoop



Structure of SAP ME

Product ModelingMaterial DataBills of Material Management

Assembly Data collection (genealogy data)Parametric Data CollectionBuyoff ManagementNon Conformance Code ManagementWork Instructions for Shop Floor Operators



Structure of SAP ME

Sample BOM for a Printed Circuit Assembly



The User Experience- User Interfacehigh volume/low, mix make-to-stock, repetitive manufacturing

Serialized Unit Tracking

Material Consumption

Data Collection

Visual Instructions



The User Experience – Sample WIP Reports

Sample Genealogy As-Built Report



The User Experience – Sample WIP Reports

Sample Activity Log for an Assembly



Manufacturing Execution and ERP Integration

Examples of SAP ME integrationprocesses managed by SAP MII

TraceabilityOrder Processing

Production Order Planned (Repetitive)

Order Service Order

Order ManagementOrder Split/MergeEngineering Change

Component ConfirmationProduction ScrapBackflushOperator CertificationsQuality Notification

Reports Generated throughBusiness Objects

End to End integration processes



© SAP 2008 / Page 15



© SAP 2008 / Page 16

Thank you!



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2009 06 Worldtour IND25 SAP Fr