2009 Delrio Jute I

Embed Size (px)

Citation preview

  • 8/13/2019 2009 Delrio Jute I

    1/30

    Chemical composition of jute (Corchorus capsularis)

    fibers used for paper pulp manufacturing

    J.C. del Ro1,, G. Marques1, J. Rencoret1 J. Jimnez-Barbero2,

    .T. Martnez2, A. Gutirrez1

    1IRNAS-CSIC, Seville, 2CIB-CSIC, Madrid, Spain

  • 8/13/2019 2009 Delrio Jute I

    2/30

    Wood

    The main rawmaterial for paperpulp manufacturing

    in developedcountries

    Conifers

    Hardwoods

    (pine, spruce, etc.)

    (eucalypt, birch, aspen, etc.)

    Eucalypt plantation

    In developedcountries are usedfor manufacturing

    specialty papers

    Herbaceousplants

    The main rawmaterials for paperpulp manufacturingin developingcountries

    Flax crop

    (wheat straw, bagasse, etc.)

    Raw materials for papermaking

  • 8/13/2019 2009 Delrio Jute I

    3/30

    Papers for electronic circuits

    Tea bags

    Cigarette papers

    Filter papers

    Decorative papers

    Vacuum bags

    Aplications of nonwood fibers

    Specialty papers include teabags, filter papers,decorative papers, cigarettepapers, bank notes, securitypapers

  • 8/13/2019 2009 Delrio Jute I

    4/30

    Nonwood fibers from herbaceous plants

    Flax (Linum usitatissimum)

    Hemp (Cannabis sativa)

    Kenaf (Hibiscus cannabinus)

    Jute (Corchorus capsularis)

    Sisal (Agave sisalana)

    Abaca (Musa textilis)

  • 8/13/2019 2009 Delrio Jute I

    5/30

    IndiaIndia

    BangladeshBangladesh

    Jute plantationJute plantation

  • 8/13/2019 2009 Delrio Jute I

    6/30

    Green jute stem

    Retted jute stem

    stemsstems

    Jute (Corchorus capsularis)Jute (Corchorus capsularis)

  • 8/13/2019 2009 Delrio Jute I

    7/30

    Jute fibersJute fibers

    Jute sticksJute sticks

  • 8/13/2019 2009 Delrio Jute I

    8/30

    carpets

    ropes

    bags

    yarns

    coasters

    Applications of jute fibers

  • 8/13/2019 2009 Delrio Jute I

    9/30

    carpets

    ropes

    bags

    yarns

    coasters

    Applications of jute fibers

  • 8/13/2019 2009 Delrio Jute I

    10/30

    Paper products

    Due to its porosity, this material can be used for

    applications like special filters for tea bags or high

    porosity cigarette papers

    Tea bags

    cigarette papers

    Specialty papers

    Applications of jute fibers

  • 8/13/2019 2009 Delrio Jute I

    11/30

    The aim of this work is the chemical characterization of jute(Corchorus capsularis) fibers used for manufacturing of

    high quality paper pulp, in order to improve the industrial

    processes in which they are used as raw materials

  • 8/13/2019 2009 Delrio Jute I

    12/30

    Composition of lignocellulosic materials

    Celullose

    (lateral view)

    Hemicelluloses

    (lateral view)

    Lignin

    (axial/lateral view)

    Lipids

  • 8/13/2019 2009 Delrio Jute I

    13/30

    withwith specialspecial emphasisemphasis in...in...

    ... the LIPIDS (responsiblefor pitch deposition) ...

    ... and LIGNIN (influencesdelignification and pulp yield) ...

  • 8/13/2019 2009 Delrio Jute I

    14/30

    Very low ash content, incontrast to other herbaceousfibers such as rice straw

    (18.2%) or wheat straw (6.9%)

    According the general chemicalcomposition, a prior i, jute fibers seemsuitable for paper pulp manufacturing

    High content on polysaccharides

    and low lignin and extractivescontent

    General composition of jute bast fibers

    Component (%)

    Holocellulose 81.6

    -cellulose 61.0

    Hydrosolubles 1.0

    Klason lignin 13.3

    Acid-soluble lignin 2.8

    Lipophilic Extractives 0.4Ash 1.0

    Component (%)

    Holocellulose 81.6

    -cellulose 61.0

    Hydrosolubles 1.0

    Klason lignin 13.3

    Acid-soluble lignin 2.8

    Lipophilic Extractives 0.4Ash 1.0

    Lignin structure

    Composition of lipids

  • 8/13/2019 2009 Delrio Jute I

    15/30

    W42

    W46

    W48W50

    W52 W56W54

    W58W44

    Ah34

    Ah32

    Ah30

    Ah28

    Ah22 Al29

    Fa16

    Fa18:1+

    Fa18:2

    Fa18

    Fa22

    O

    O

    OH

    O

    OH

    O

    OHOH

    OHOOH

    O

    OH

    Jute (Corchorus capsularis) fibers

    Lipid composition

    5 10 15 20 25 30

    Retention time (min)

    GC/MS

  • 8/13/2019 2009 Delrio Jute I

    16/30

    W42

    W46

    W48W50

    W52 W56W54

    W58W44

    Ah34

    Ah32

    Ah30

    Ah28

    Ah22 Al29

    Fa16

    Fa18:1+

    Fa18:2

    Fa18

    Fa22

    5 10 15 20 25 30

    epoxydammarane

    Retention time (min)

    O

    Isomultiflorenone

    O

    Bauerenone Epoxydammarane

    O

    OH

    HOR

    R

    campesterol

    HO

    Campesterol

    sitosterol

    Sitosterol

    HO

    stigmasterol

    Stigmasterol

    HO

    Jute (Corchorus capsularis) fibers

    Lipid composition

    GC/MS

  • 8/13/2019 2009 Delrio Jute I

    17/30

    Waxes

    C atom number

    Re

    lativeabundance

    100%

    42 44 46 48 50 52 54 56 58

    C atom number

    25 27 29 31 33 35

    n-Alkanes

    Relativeabundance

    100%

    Free n-Fatty acids

    C atom number

    Relativeabund

    ance

    100%

    14

    18

    :2

    18

    :11816 20 22 24 26 28 30 32 34 16 18 20 22 24 26 28 30 32 34 36 38 40

    Free n-Fatty alcohols

    C atom number

    Relativeabun

    dance

    100%

    Distribution of the main aliphatic series identified in the extracts of jute fibers

  • 8/13/2019 2009 Delrio Jute I

    18/30

    Predominance of high molecular weight ester waxes !Predominance of fatty acids, including - and-hydroyfatty acids !Low content of free and conjugated sterols !

    13.5Diglycerides7.5Monoglycerides

    181.2Ester waxes

    8.4Steryl glycosides

    25.1Steroid/triterpenoid ketones

    3.1Tocopherols

    64.8Epoxydammarane-type triterpenoids

    43.4Sterols

    16.1Steroid hydrocarbons

    127.0n-Fatty alcohols

    34.5-Hydroxyfatty acids

    102.8-Hydroxyfatty acids

    130.2n-Fatty acids

    48.5n-Alkanes

    Abundance

    (mg/Kg)

    Series of Compounds

    Composition and abundance of the lipophilics in the extracts of jute fibers

  • 8/13/2019 2009 Delrio Jute I

    19/30

    The low amounts of neutrals in jute fibers, particularly the low abundances offree and conjugated sterols, which have a high propensity to form pitch deposits,

    would point to a low pitch deposition tendency of the lipophilics from jute

    Neutrals

    dissolved

    (fatty acid soaps)

    hydrolyzed during

    alkaline cooking

    survive cooking

    (pitch deposition)

    13.5Diglycerides7.5Monoglycerides

    181.2Ester waxes

    8.4Steryl glycosides

    25.1Steroid/triterpenoid ketones

    3.1Tocopherols

    64.8Epoxydammarane-type triterpenoids

    43.4Sterols

    16.1Steroid hydrocarbons

    127.0n-Fatty alcohols

    34.5-Hydroxyfatty acids

    102.8-Hydroxyfatty acids

    130.2n-Fatty acids

    48.5n-Alkanes

    Abundance

    (mg/Kg)

    Series of Compounds

    Behaviour of the lipophilic compounds of jute fibers during alkaline pulping

    Fatty acids

  • 8/13/2019 2009 Delrio Jute I

    20/30

    Klason lignin content: 13.3%

    2D-NMR (inter-unit linkages, H:G:S)

    Thioacidolysis (linkages, units involved)

    Jute (Corchorus capsularis) fibers

    Lignin composition

    Py-GC/MS (H:G:S)

    Ball-milled fiber

    Dioxane/water extraction

    MWL lignin

    Bjrkman protocol

  • 8/13/2019 2009 Delrio Jute I

    21/30

    % H 2

    % G 32

    % S 66

    S/G 2.1

    Retention time (minutes)5 10 15 20 25 30 35

    Py-GC/MS

    OH

    O

    OMeMeOS

    OHOMeMeO

    S

    OHOMeMeO

    S

    OHOMeMeO

    S

    OHOMeMeO

    O

    S

    OHOMeMeO

    S

    OH

    OH

    OMeMeOSOH

    OH

    OMeG

    OHOMe

    G

    OHOMe

    G

    OH

    OMe

    G

    OHOMe

    O

    G

    carbohydrates

    levoglucosane

    Jute (Corchorus capsularis) fibers

    Lignin composition

    jute lignin

    similar to ahardwood lignin!

  • 8/13/2019 2009 Delrio Jute I

    22/30

    (b)100

    105

    110

    115

    120

    125

    130

    7.5 7.0 6.5 6.0

    C

    H

    -OMe(a)

    5.5 5.0 4.5 4.0 5.5 3.0

    55

    60

    65

    70

    75

    80

    85

    90

    C

    H

    A(S)

    A

    A(G)

    A

    A

    O

    O

    HO

    HO

    H3CO

    16

    54

    3

    2

    2'

    6'5'

    4'3'

    1'

    OCH3

    H3CO OCH3

    B

    BB

    B

    O

    O

    O

    O

    ''

    '

    OCH3

    OCH3

    H3CO

    OCH3

    5'

    3'2'

    1'6'

    4'

    65

    43

    2

    1

    C

    C

    C

    O

    HO

    O

    OCH3

    OCH3

    H3CO

    3'

    1'6'

    5'4'

    2'

    6

    5

    4 3

    21

    F

    F

    O

    OH

    16

    54

    3

    2

    H3CO OCH3

    D

    D

    D'

    D

    O

    OCH3

    O OAr

    OHHO

    O

    1'6'

    5'4'

    3'

    2'

    ' '

    16

    5

    4 32

    OCH3

    H3CO

    H3CO

    '

    A'

    A'

    O

    O

    O

    HO

    H3CO

    OCH3

    H3CO OCH3

    O

    16

    54

    3

    2

    2'

    6'5'

    4'3'

    1'

  • 8/13/2019 2009 Delrio Jute I

    23/30

    (b)100

    105

    110

    115

    120

    125

    130

    7.5 7.0 6.5 6.0

    C

    H

    (a)

    5.5 5.0 4.5 4.0 5.5 3.0

    55

    60

    65

    70

    75

    80

    85

    90

    -OMe

    C

    H

    A(S)

    A

    A(G)

    A

    B

    BB

    C

    C

    F D

    D

    D'

    A'

    S'2,6

    S''2,6

    S'

    OH

    O

    OCH3CH3O

    16

    54 3

    2

    S''

    O

    O

    HO

    OCH3CH3O

    16

    54 3

    2

    S2,6 S

    CH3O

    O

    OCH3

    OH

    16

    54

    3

    2

    G2

    G6G5

    O

    OCH3

    OH

    16

    54

    3

    2

    G

  • 8/13/2019 2009 Delrio Jute I

    24/30

    Linkage relative abundance (% of side-chains involved)

    -O-4' linked units (A/A') 72

    Resinols (B) 16

    Phenylcoumarans (C) 4

    Spirodienones (D) 4

    p-Hydroxycinnamyl alcohols (F) 4

    Erythro/threoratio 3.5

    Percentage of -acetylation 4

    S/G ratio 2.0

    Structural characteristics from integration of signals in the HSQC spectra of

    the MWL from jute (C. capsularis) fibers

    Jute lignin very similar to that in eucalypt wood !!!

    High content of -O-4

    aryl ether linkages

    High S/G ratio

    Advantageous for

    delignification

  • 8/13/2019 2009 Delrio Jute I

    25/30

    DimersMonomers

    5 10 15 20 25

    6 7

    8

    9

    10 11 12

    13

    14

    15+16

    17+18

    20

    21+22

    23

    24+25

    26+27 30

    IS

    29

    Retention time (minutes)

    R1

    R2

    OH

    R3

    H

    G

    S

    CH3O

    R3

    CH3O

    OH

    HO R2

    R1

    -

    -1CH3O

    CH3O

    OH

    OH

    R2

    R1

    R3

    OCH3

    OH

    OH

    R1

    R2

    CH3O

    -5

    4-O-5

    O

    OCH3

    OCH3

    OH

    R

    Isochroman

    O

    R1

    HO

    OH

    OCH3

    OCH3

    R2

    5-5

    OCH3

    CH3O

    OH

    OH

    R1

    R2

    Thioacidolysis (followed by Raney Ni desulphurization)

  • 8/13/2019 2009 Delrio Jute I

    26/30

    5-5' 4-O-5' -1' -5' -' -1/-O-'

    GG GG SG GG SG SS GG SG SG SS GG SG SS

    10 4 8 2 4 9 7 17 4 31 1 1 2

    Relative molar percentages of the different dimer types released after

    thioacidolysis and Raney-nickel desulphuration of jute MWL

    Resinol structures are made almost exclusively of syringaresinol,pinoresinol being completely absent !

    (similar results found in eucalypt lignin, Rencoretet al. 2008 Holzforschung, 62:514)

  • 8/13/2019 2009 Delrio Jute I

    27/30

    7.5 10.0 12.5 15.0 17.5 minutes

    Tetralin dimers

    21

    23

    26a

    b

    c

    Tetralin trimers

    TMSiO

    CH3O

    CH3O

    CH3O

    OCH3

    OTMSi

    TMSiO

    TMSiO

    CH3O

    CH3O

    CH3O

    O

    OCH3

    OCH3

    S--'-S'-4'-O-5''-G'' linkages

    Lignin trimers identified among the thioacidolysis products(after Raney Ni desulphurization)

    Reconstructed Ion Chromatogram

    (sum of ions at m/z 532 and m/z 696,

    from tetralin dimers and trimers)

  • 8/13/2019 2009 Delrio Jute I

    28/30

    Jute (Corchorus capsularis) fibers

    - High content of hollocellulose (and

    -cellulose) and low content of ash,

    appropriate raw material for pulp andpapermaking!

    - Low lipid content, low content of neutrals,

    in particular free and conjugated sterols,

    low pitch deposition tendency!

    - Low lignin content, with high S/G ratio, a

    high abundance of -O-4 linkages and a

    low content of condensed structures,

    easily delignifiable!

    Main Conclusions

    Jute fiber is an excellent raw material for pulp and papermaking !

  • 8/13/2019 2009 Delrio Jute I

    29/30

    CONCLUDING REMARKSCONCLUDING REMARKS

    The chemical characterization of these fibers offers valuableinformation for improving the cooking and bleachingprocesses. This knowledge will contribute to a better

    sustainable industrial utilization of this interestinglignocellulosic material of important socioeconomic interest

    The chemical characterizationchemical characterization of these fibers offers valuableinformation for improving the cooking and bleachingprocesses. This knowledge will contribute to a better

    sustainable industrial utilizationsustainable industrial utilization of this interestinglignocellulosic material of important socioeconomic interestsocioeconomic interest

    ACKNOWLEDGEMENTSACKNOWLEDGEMENTS

  • 8/13/2019 2009 Delrio Jute I

    30/30

    Gisela MarquesGisela Marques

    Jorge RencoretJorge Rencoret

    Sete MolinaSete MolinaAna GutirrezAna Gutirrez

    Gran GellerstedtGran GellerstedtAngel T. MartnezAngel T. Martnez

    PostDoc Position available

    Contacts:

    Jos C. del Ro or Ana GutirrezIRNAS, Seville, Spain

    ACKNOWLEDGEMENTSACKNOWLEDGEMENTS

    Jiebing LiJiebing Li