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Suction Pile Installation Application Utilizing Predicted and Real-time Monitored Suction Pressures Yuan-Hung Kuo McDermott International, Inc.

2015 SETS Presentation_WK

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Suction Pile Installation Application Utilizing Predicted and Real-time Monitored Suction Pressures

Yuan-Hung KuoMcDermott International, Inc.

1

Purposes

Offshore and Subsea Foundations

Suction Pile History and Needs

Challenges of Designing a Suction Pile

Conclusions

Contents

Browse the big picture of the offshore foundations

Introduce the history and the needs for Suction Piles/Anchors

Discuss the challenges and risks of designing a suction pilePurposes

Offshore and Subsea Foundations

Source: http://en.wikipedia.org/wiki/Oil_platform

Offshore and Subsea Foundations

Source: http://www.internationalsubseaconsultantsllc.com/services

Offshore and Subsea Foundations

Concrete Gravity TypeMudmat

Driven PilesSource: http://matdl.org/failurecases/File%253ASleipner_A_Tower.png.html; http://www.offshore-technology.com/projects/hutton-field/hutton-field2.html; http://www.oceanworks.com/our-business/oil-gas/subsea-chemical-storage-and-injection/

Suction Piles

Mooring/Holdback TypeFoundation Type

1950s and 1960s: Military equipment to fasten on the seabed and release when necessary1970s: Shell develops the concept of suction anchor.1981: Shell installed suction anchor in 40 m water for buoy device.1990s: Mainly mooring suction piles have being installed in water up to 1450 m.2000s: Subsea foundation suction piles have being installed2010s: Heavy subsea modules emerged

Suction Pile HistorySource: http://www.marinewellcontainment.com/may-2012-news/

Suction Pile Installation

Self Penetration DepthDesign Penetration DepthSuction Penetration Range

Thin wall structure buckling failure controlledComplex of offshore soil property sand/silt/claySoil and structure interaction Geotechnical & Structural Engineering Boundary conditionsPile handlingsSoil failure or structural failure

Challenges of Suction Pile design

Soil Plug Failure

Thin Shell Buckling Failure

Source: Google Images

Criticality of Suction Pile Design

Small D/t, Small L/DSmall D/t, Large L/DLarge D/t, Small L/DLarge D/t, Large L/D

LDt = wall thickness

Suction Pile Design

Myth 2:Structural Buckling CurveStiff Soil Self Penetration Depth Soft Soil Self Penetration Depth

Myth 1:Installation PressureSafety Factor

Myth Buster round 1 what the Real Suction Record tell us?

Pile Information:

Gulf of Mexico

Pile diameter 5.5 m

Pile length 22.9 m

Pile thickness 25.4 mm

Clay strength: 2.4 KPa to 38.8 KPa

Myth Buster round 1 Why the difference?

Flow Rate/Installation RealitySoil Uncertainty

Soil Static Friction

Soil Set-up

Installation practice

Real project to be installed this yearGulf of Mexico 1 Wall Thickness20 Diameter X 100 LengthMyth Buster Round 2 What the code check tell us?Where is the Safety Factor ??

API RP 2A

API Bulletin 2U

DnV RP C202

ABS Buckling Codes

Others

Eigen Analysis Approach

Material Nonlinearity

Imperfection Assumption

Boundary Conditions

Residual Stress

Soil Effect, Load Interaction, etc.FEA ApproachesSemi-Experimental CodesMyth Buster round 2 Why the difference?

Assuming 1.5 Wall ThicknessWhat shall be designed?

Myth 3 FEA Factor of Safety

Lb =20Lb =40Lb =60Lb =80Lb =100

Myth 4 Deformation limitation1.5 Wall Pile

The subsea development is limited by the foundation options

Suction pile foundation has both cost and capacity advantages but has limitations

There are a few myths of design a suction pile in the industry

Ignoring or being unaware of the myths could have huge financial impact to a project

Conclusions