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RAISING THE BAR Newest Machines Maximize Material Harvest, Hauling Efficiency Page 20 June 2016 READ: Organic Waste Collection Technology Saves Time, Money Page 32 AND: New Holland, SUNY Partner For Willow Crop Advances Page 28 www.biomassmagazine.com

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Page 1: 2016 June Biomass Magazine

RAISING THE BARNewest MachinesMaximize MaterialHarvest, Hauling Effi ciencyPage 20

June 2016

READ:Organic Waste Collection Technology

Saves Time, MoneyPage 32

AND:New Holland,

SUNY Partner ForWillow Crop Advances

Page 28

www.biomassmagazine.com

Page 2: 2016 June Biomass Magazine

A S T E C

FINAL PELLET MILL MAG BKCOV.indd 1 4/25/14 11:40 AM

Page 3: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 3

INSIDE¦

JUNE 2016 | VOLUME 10 | ISSUE 6

Subscriptions Biomass Magazine is free of charge to everyone with the exception of a shipping and handling charge of $49.95 for anyone outside the United States. To subscribe, visit www.BiomassMagazine.com or you can send your mailing ad-dress and payment (checks made out to BBI International) to Biomass Magazine Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. You can also fax a subscription form to 701-746-5367. Back Issues & Reprints Select back issues are available for $3.95 each, plus shipping. Article reprints are also available for a fee. For more information, contact us at 701-746-8385 or [email protected]. Advertising Biomass Magazine provides a specifi c topic delivered to a highly targeted audience. We are committed to editorial excellence and high-quality print production. To fi nd out more about Biomass Magazine advertising opportuni-ties, please contact us at 701-746-8385 or [email protected]. Letters to the Editor We welcome letters to the editor. Send to Biomass Magazine Letters to the Managing Editor, 308 2nd Ave. N., Suite 304, Grand Forks, ND 58203 or email to [email protected]. Please include your name, address and phone number. Letters may be edited for clarity and/or space.

POWER 10 NEWS

11 COLUMNDurigo: Maine Lives Up to MottoBy Bob Cleaves

12 EVENT REVIEWRallying for a Rebound YearIn mid-April, nearly 1,000 people gathered in Charlotte, North Carolina, for the ninth annual International Biomass Conference & Expo.By Anna Simet

06 EDITOR’S NOTEThe Tip of the Industry's SpearBy Tim Portz

08 BUSINESS BRIEFS

ON THE COVER:John Deere's 1110E IT4 Forwarder works with harvesters and processors by transporting cut-to-length logs from the forest to the landing or roadside in an elevated bunk.

PHOTO: DEERE & COMPANY

PELLETS 18 NEWS

19 COLUMNA Proliferation of Fuel StandardsBy Ben Bell-Walker

20 FEATUREWorkhorses of the WoodsWhen it comes to getting materials out of the woods, equipment manufacturers constantly strive to improve emissions, operator conditions, productivity and effi ciency.By Ron Kotrba

12Biomass Magazine: (USPS No. 5336) June 2016, Vol. 10, Issue 6. Biomass Magazine is published monthly by BBI International. Principal Offi ce: 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. Periodicals Postage Paid at Grand Forks, North Dakota and additional mailing offi ces. POSTMASTER: Send address changes to Biomass Magazine/Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, North Dakota 58203.

COPYRIGHT © 2016 by BBI International

TM

Please recycle this magazine and remove inserts or samples before recycling

Page 4: 2016 June Biomass Magazine

CHIP STRONG. MORBARK® STRONG!

Morbark Strong. It’s more than a slogan; it’s a way of life for us. It’s our commitment to you that our heavy-duty equipment is built to withstand the rigors of even your toughest jobs.

All Morbark equipment is aggressive, productive and engineered to give you the power and features you need to maximize output, minimize downtime and enhance your profitability.

We custom-build your whole tree drum chipper to meet your exact specifications. Our dealers will partner with you to determine your needs — for now and in the future.

Our commitment to you extends beyond the sale with our ever-expanding dealer network, unmatched service and support teams, as well as expertise in helping you recognize and capitalize on potential business opportunities.

In short, our commitment to you is Morbark Strong!

Find your local authorized Morbark dealer at www.morbark.com/find-a-dealer

Track Options Cab & Loader Option MicroChipper Configuration Option Range of Sizes Available

Visit our dealer, Great West Equipment, at the International Bioenergy Conference & Expo, Booth #40

Morbark Chip Strong-8-5x10-875_IBC Booth.indd 1 5/2/2016 10:44:53 AM

Page 5: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 5

BIOGAS 31 NEWS

32 DEPARTMENTPrepping at Point of OriginBioHiTech’s Eco-Safe digester technology completes the fi rst step of AD at the site of waste generation, saving time and money.By Katie Fletcher

ADVANCED BIOFUELS & CHEMICALS 34 NEWS

35 COLUMNFood + Fuel: The New Biomass EquationBy Matt Carr

36 CONTRIBUTIONExpanding the Bioenergy WorkforceWalla Walla Community College is training, preparing and motivating the growing bioenergy market’s future workforce. By Betsy Fradd

JUNE 2016 | VOLUME 10 | ISSUE 6

THERMAL26 NEWS

27 COLUMNWhat is ‘Green’ Heating?By John Ackerly

28 FEATUREForaging for Effi ciencyNew Holland is equipping growers with the tools needed to effi ciently harvest woody biomass crops such as willow and poplar.By Anna Simet

INSIDE¦ADVERTISER INDEX¦

2016 National Advanced Biofuels Conference & Expo 404B Components, Ltd 29Advanced Cyclone Systems 34Agra Industries 7 ASTEC Bulk Handling Solutions 9Astec, Inc. 2D3 Max 31Ernst & Young 18Hurst Boiler & Welding Co. Inc 33KEITH Manufacturing Company 30Morbark, Inc 4Pellet Fuels Institute 39Powerhouse Technology 37ProcessBarron 22SWANA Solid Waste Association of North America 25Swedish Exergy AB 10TerraSource Global 23Tramco, Inc. 8Varco Pruden Buildings 26

28

Page 6: 2016 June Biomass Magazine

6 BIOMASS MAGAZINE | JUNE 2016

The Tip of the Industry’s Spear

I read the proof of this Biomass Magazine issue while aboard a train in Sweden, headed southwest to tour an integrated sawmill and pel-let plant. The landscape was dotted here and there with active logging sites, and while reading Senior Editor Ron Kotrba’s page-20 cover story, “Workhorses of the Woods,” I was quite literally

comparing photographs of what I found in the feature to what I was seeing in Sweden’s woods. We chose Kotrba’s feature as our cover story because heavy log-ging equipment is the epitome of the tip of the spear when it comes to biomass harvesting, this month’s area of focus. The efficiencies Kotrba describes in his feature revolutionized forestry, and along with it, woody biomass-derived energy production.

As chance would have it, I also passed some stands of willow, or energy coppice, as it’s more commonly called there, and Managing Editor Anna Simet’s page-28 story details the efforts underway at New Holland to purpose-build a for-age harvester optimized for this promising feedstock. I was pleased to see some larger stands of coppice in Sweden, and recognized that in a globalized bioenergy economy, a growing market for this equipment there, or anywhere, will provide leading OEMs all the incentive they need to commit research and development budgets to the challenge. This sentiment was echoed by New Holland’s Doug Otto when he told Simet, “Woody crops are a new thing that haven’t taken off everywhere, so we’re trying to help drive the market.”

For anyone who missed this year’s International Biomass Conference & Expo, we’ve included a robust photo spread of this year’s event that begins on page 13. Our traditional association executive roundtable found our industry working to reimagine itself a little in the face of prolonged ultra-low energy prices, as well as the industry’s ongoing challenge of managing intermittent federal and state policy support. During the pictured general session, I found myself thinking again and again about one of the foundational values of biomass energy, and its unique ability to provide always-on, baseload and dispatchable and renewable heat, power and fuel. No other renewable can make the same claim, and while I’m not in a big hurry to argue against other forms of renewable energy, I do believe it’s time to return to this argument as the drumbeat of our industry’s advancement.

TIM PORTZVICE PRESIDENT OF CONTENT & EXECUTIVE [email protected]

¦EDITOR’S NOTE

EDITORIAL

PRESIDENT & EDITOR IN CHIEFTom Bryan [email protected]

VICE PRESIDENT OF CONTENT & EXECUTIVE EDITOR

Tim Portz [email protected]

MANAGING EDITOR Anna Simet [email protected]

SENIOR EDITOR Ron Kotrba [email protected]

NEWS EDITORErin Voegele [email protected]

ASSOCIATE EDITORKatie Fletcher [email protected]

COPY EDITOR Jan Tellmann [email protected]

ARTART DIRECTOR

Jaci Satterlund [email protected]

GRAPHIC DESIGNERRaquel Boushee [email protected]

PUBLISHING & SALESCHAIRMAN

Mike Bryan [email protected]

CEOJoe Bryan [email protected]

VICE PRESIDENT OF OPERATIONSMatthew Spoor [email protected]

SALES & MARKETING DIRECTORJohn Nelson [email protected]

BUSINESS DEVELOPMENT DIRECTOR Howard Brockhouse [email protected]

SENIOR ACCOUNT MANAGERChip Shereck [email protected]

ACCOUNT MANAGERJeff Hogan [email protected]

CIRCULATION MANAGER Jessica Tiller [email protected]

MARKETING & ADVERTISING MANAGERMarla DeFoe [email protected]

EDITORIAL BOARD MEMBERS

Stacy Cook, Koda Energy

Ben Anderson, University of Iowa

Justin Price, Evergreen Engineering

Adam Sherman, Biomass Energy Resource Center

Page 7: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 7

INDUSTRY EVENTS¦

International Fuel Ethanol Workshop & ExpoJUNE 20-23, 2016Wisconsin CenterMilwaukee, WisconsinNow in its 32nd year, the FEW provides the ethanol industry with cutting-edge content and unparalleled networking opportunities in a dynamic business-to-business environment. As the largest, longest-running ethanol conference in the world, the FEW is renowned for its superb programming—powered by Ethanol Producer Magazine—that maintains a strong focus on commercial-scale ethanol production, new technology, and near-term research and development. The 2015 event drew about 2,000 people from 45 states, four Canadian provinces and 25 countries. 866-746-8385 | www.fuelethanolworkshop.com

National Advanced Biofuels Conference & ExpoJUNE 20-23, 2016Wisconsin CenterMilwaukee, WisconsinThe 6th annual National Advanced Biofuels Confer-ence & Expo will take place June 20-23 at the Wis-consin Center in Milwaukee, Wisconsin. Produced by BBI International, this national event will feature the world of advanced biofuels and biobased chemicals—technology scale-up, project finance, policy, national markets and more—with a core focus on the indus-trial, petroleum and agribusiness alliances defining the national advanced biofuels industry and networking junction for all biomass industries.866-746-8385 | www.advancedbiofuelsconference.com

SWANA’s WASTECON 2016AUGUST 22-25, 2016Indiana Convention CenterIndianapolis, IndianaWASTECON is the premier solid waste industry-focused conference that features the latest news, education, advancements and products to help you achieve success in your business, all in one setting. WASTECON offers opportunities to see what’s new in collection, processing, marketing and management of compost, recyclables and solid waste. Join thousands of industry professionals for training, technical ses-sions, exhibits and networking opportunities. Explore a variety of new topics and expand your knowledge of what’s happening in solid waste management.1-800-GO-SWANA | www.wastecon.org

International Biomass Conference & ExpoAPRIL 10-12, 2017Minneapolis Convention CenterMinneapolis, MinnesotaOrganized by BBI International and produced by Bio-mass Magazine, this event brings current and future producers of bioenergy and biobased products togeth-er with waste generators, energy crop growers, munic-ipal leaders, utility executives, technology providers, equipment manufacturers, project developers, inves-tors and policy makers. It’s a true one-stop shop––the world’s premier educational and networking junction for all biomass industries.866-746-8385 | www.biomassconference.com

Page 8: 2016 June Biomass Magazine

8 BIOMASS MAGAZINE | JUNE 2016

Scepter Holdings to acquire share in Maine Woods Biomass Exports

Scepter Holdings Inc. has executed and entered into an equity purchase and sale agreement to acquire 80 percent of the is-sued and outstanding percentage interest in Maine Woods Biomass Exports LLC. Se-arsport, Maine-based MWBE is a biomass wood chip producer. The company aims to expand its current operation and develop and build a multifunctional wood chip pro-cessing, manufacturing, and log drying facili-ty using phytosanitation heat treatment. The facility would be designed to manufacture a minimum of 310,000 metric tons per year for export to the EU for combined-heat-and-power (CHP) production, and to pro-duce medium-density fiberboard.

UNTHA announces new shredder Austrian-based UNTHA has an-

nounced a new electric-drive shredder. The UNTHA XR shredder has been designed and engineered to increase capacity, profit-ability and safety levels in the wood recycling and biomass market. A slow-speed, high-torque drive allows the XR to consistently process up to 40 metric tons of wood per hour. The system significantly minimizes dust levels, which reduces the risk of fire.

It is available as either a static or mobile so-lution. Trials have shown that the XR pro-duces fines as low as 5 percent. As a result, the shredder yields up to 20 percent more saleable biomass material per ton than other solutions, often without the need for any ad-ditional screening systems.

Professor wins NSF funding forbioenergy project

Pankaj Lal, assistant professor of Earth and Environmental Stud-ies at Montclair State University, was recently awarded a five-year, $450,000 Faculty Early Career Development grant from the Nation-al Science Foundation to explore sustainable bioenergy solutions in the Midwestern and Southern United States. Titled “Exploring Place-Based Opportunities for Bioenergy Sustainability,” Lal’s project will focus on place-based policy solutions that develop forest- and agriculture-based bioenergy as a fossil fuel alternative.

Anaergia adds team memberAnaergia Inc. has appointed Matthew

Kuzma to lead its technology commercial-

ization in the wastewater resource recovery sector. He will be responsible for leading technology commercialization, distribution channels and marketing of Anaergia tech-nologies in the wastewater sector. Kuzma has more than 20 years of experience in the wastewater industry and has been primarily focused on advanced technologies, such as membrane filtration and membrane bioreac-tors, nutrient management and recovery, and advanced biological wastewater processes. He gained his experience at USFilter, Veolia, Siemens Water, Ostara Nutrient Recovery Technologies, and Organica Water.

MHG adds CEO MHG, a biopoly-

mer manufacturer and provider of specialty toll manufacturing ser-vices, has added Stephen Croskrey as CEO. One of his first undertakings is the planned eightfold expansion of the company’s polyhydroxyal-kanoate (PHA) pilot biorefinery. MHG also plans to commission an engineering study for a commercial-scale PHA plant. Croskrey previously served as president and CEO of Armor Holding Products LLC.

PEOPLE, PRODUCTS & PARTNERSHIPSBusiness Briefs

Lal

1020 E. 19th St. Wichita, KS 67214 USA

316.264.4604tramcoinc.com

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Croskrey

Page 9: 2016 June Biomass Magazine

BUSINESS BRIEFS¦

Comet adds to leadership teamComet Biorefining Inc. has appointed

Rich Troyer as CEO. Troyer most recently served as chief business officer at Coskata, where he oversaw business development, strategic planning, project development and external relations. He also previously served as managing director of the Blackstone Group, where he was responsible for in-vestments in biofuel and biochemical com-panies. Earlier in his career, Troyer was an equity research analysis at AllianceBernstein, Credit Suisse First Boston and Piper Jaffray, where he focused on the clean technology and biotechnology sectors. Andrew Richard, Comet founder, has been appointed chair-man of the board and chief technology of-ficer. In addition, Bruce Jamerson has joined the company’s board of directors. He previ-ously served as chairman and CEO of Mas-coma Corp. and was president and a board member of VeraSun Energy Corp. Jamerson currently serves as president of Conifer In-vestments LLC and holds a board position with Ensyn Corp.

DOE selects participants for Small Business Vouchers pilot program The U.S. Department of Energy has se-lected 33 small businesses to work directly with its national labs through the Small

Business Vouchers pilot program to ac-celerate the transformation toward a clean energy economy. Two bioenergy projects were selected to participate in the program. Emeryville, California-based Lygos will work with the National Renewable Energy Laboratory and Lawrence Berkeley National Laboratory. Berkeley, California-based Vi-solis will work with NREL and the Pacific Northwest National Laboratory.

UPM Biofuels earns ISCC PLUS certification

UPM Biofuels has extended sustain-ability certification to cover all of its output streams from the Lappeenranta Biorefinery in Finland under the International Sustain-ability and Carbon Certification Scheme ISCC PLUS. UPM Biofuels produces re-newable diesel and naphtha at the Lappeen-ranta Biorefinery in Finland. Wood-based renewable diesel UPM BioVerno for trans-portation is the main product. However, the process also generates a smaller share of renewable naphtha, which can be used as a biocomponent for petrol.

Avantium closes financing round

Avantium has closed a financing round of €20 million ($22.59 million). The invest-ments are made by PMV, an independent

investment company for Flanders, FPIM, a Belgian Federal Holding and Investment Company, and Avantium’s existing share-holders. The funds will be used to commer-cialize the YXY technology for producing 100 percent biobased packaging material polyethylenefuranoate (PEF), a next-gen-eration plastic with superior performance. Avantium’s roll-out plan includes the con-struction of a “reference plant” to produce furandicarboxylic acid (FDCA). This refer-ence plant with a capacity of up to 50,000 metric tons per year is intended to be located in Antwerp, Belgium.

Gevo announces revised ASTM standard for aviation fuel

Gevo Inc. has announced that ASTM International completed its process of ap-proving the revision of ASTM D7566 (Stan-dard Specification for Aviation Turbine Fuel Containing Synthesized Hydrocarbons) to include alcohol-to-jet synthetic paraffinic kerosene (ATJ-SPK) derived from renew-able isobutanol. Gevo’s renewable alcohol-to-jet fuel (ATJ) is now eligible to be used as a blending component in standard Jet A-1 for commercial airline use in the United States and in many other countries around the globe. Gevo’s ATJ is eligible to be used for up to a 30 percent blend in conventional jet fuel for commercial flights.

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Page 10: 2016 June Biomass Magazine

10 BIOMASS MAGAZINE | JUNE 2016

The U.K. Department of Energy and Climate Change has released provisional energy data for 2015, reporting renewable electricity generation reached 83.3 TWh last year, up 29 percent from 2014, with bioener-gy up 28 percent, reaching a record 29 TWh. Generation from plant biomass increased from 13.1 TWh in 2014 to 18.8 TWh in 2015, largely due to the full conversion of a third unit at Drax from coal to biomass.

Renewable electricity capacity was at 30 GW at the end of the year, up 22 percent, or 5.4 GW, when compared to 2014. Bioen-ergy capacity increased by 13.8 percent last

year, despite the closure of Ironbridge in November. Plant biomass accounted for 2.6 GW of capacity, with anaerobic digestion (AD) at 259 MW, non-AD animal biomass at 111 MW, energy-from-waste at 896 MW, sewage sludge digestion at 216 MW, and landfill gas at 1.06 GW.

Of electricity generated last year, gas accounted for 30 percent, coal accounted for 23 percent, nuclear accounted for 21 percent and renewables accounted for a re-cord 25 percent. Bioenergy accounted for 35 percent of the renewables share.

PowerNews

In April, Maine Gov. Paul LePage signed legislation, titled “An Act to Establish a Pro-cess for the Procurement of Biomass Re-sources,” that will inject up to $13.4 million into the state’s biomass sector via renewed and new power purchase agreements.

Expiring contracts, low energy prices and the elimination of incentives in neigh-boring states have pushed the state’s biomass sector to the brink of collapse. Covanta En-ergy and ReEnergy Holdings LLC are among Maine’s bioenergy producers that have faced challenges.

The Maine-based Biomass Power As-sociation pointed to the bill as a lifeline for the sector and all of the economic benefits it provides. “We are grateful to the Maine Legislature for acknowledging that a thriving biomass industry is worth fighting for,” said Bob Cleaves, president and CEO of BPA, and a resident of Portland, Maine. “After a robust debate, the proposal passed by a sig-nificant margin, showing that appreciation for biomass, and its many economic and environ-mental benefits, runs deep.”

UK DECC: Bioenergy production reaches record levels in 2015

Legislation boosts Maine’s biomass industry

U.K. 2015 renewable electricity generation

TWh % change compared to 2014

Onshore wind 23.0 +23.7Offshore wind 17.4 +29.9Hydro 6.3 +7.4Solar PV 7.6 +86.6Bioenergy (including cofiring)

29.0 +27.8

All renewables 83.3 +28.9SOURCE: U.K. DEPARTMENT OF ENERGY AND CLIMATE CHANGE

Page 11: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 11

In April, the Maine legislature voted overwhelmingly to pass a bipartisan measure to help our state’s biomass industry. Maine Gov. Paul LePage signed the bill a few days later, approving a package that will fund the industry with $13.4 million from Maine taxpayers over the next two years.

In passing this bill, Maine’s lawmakers lived up to the state’s motto, “Dirigo,” which is Latin for “I lead.”

The predictable refrain from state environmental groups (biomass is “dirtier than coal”) was thoroughly debunked and rejected by leaders from both parties, many of whom are known throughout Maine as cham-pions of the environment. Maine’s leaders recognized that a healthy biomass industry is crucial to the state’s economy. It’s no secret that biomass, along with the for-est products sector, is going through a hard time right now, not just in Maine, but across the country. The low-est fossil fuel prices in six years, combined with regula-tory uncertainty, are causing plants to go idle from Maine to California and in many states in between.

The forest products industry is faring no better. Last month, the Madison paper mill announced impending closure, marking Maine’s fifth paper mill closure in less than two years. With this closure, Maine’s paper industry workforce will have been reduced by 2,300 in five years.

Biomass power, as part of the forest products sec-tor, is a cornerstone of Maine commerce. Loggers, saw-mills and paper mills depend on revenue from selling un-usable, low-value materials like treetops, limbs, chips and sawdust to biomass facilities. An estimated 2.5 million tons of these materials are sold to biomass facilities in Maine each year. Without this market, they would either be landfilled or cause an even more serious strain on the higher-value forest products market.

When Maine’s biomass fleet is running at full ca-pacity, it provides up to 25 percent of the state’s total electricity. That’s not a share of renewable power, but of Maine’s entire electricity needs, one of the highest re-newable power shares of any state in the nation.

It’s hard to define the full benefits conferred by biomass. The cents paid to a facility per kilowatt-hour do not accurately reflect its jobs, market support, waste wood disposal or environmental benefits. In Maine, state leaders concluded that they could not forfeit these ben-efits, and certainly not the $300 million annual contribu-tions of biomass to Maine’s economy.

In Maine, this was a team effort contributed to by biomass facilities, loggers and landowners in equal mea-sures. By working together, these groups were able to showcase the full force of the revenue and jobs at stake.

Hopefully, other states like California and Michigan will emulate Maine’s good example and support the bio-mass industry and its many partners through the chal-lenges experienced in so many markets. For a reasonable investment, the biomass industry can be kept up and running, helping maintain forests and economies alike. The Maine state government has shown its support for biomass. Other states should follow its lead.

Author: Bob CleavesPresident, Biomass Power Association

[email protected]

Dirigo: Maine Lives Up to Motto

POWER¦

BY BOB CLEAVES

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12 BIOMASS MAGAZINE | JUNE 2016

The ninth annual International Biomass Conference & Expo brought nearly 1,000 attendees to Charlotte, North Carolina, for a frank discussion of the current state of the biomass energy industry and the outlook for the next year, as well as three days

of information and technology sharing, collaboration and networking.Association leaders participating in the April 12 general session dis-

cussion didn’t skirt the issue that record-low fossil fuel and energy prices have caused turmoil for most industry sectors, but they also shined some light on promising solutions to some problems faced and highlighted each sector’s bright spots.

The Clean Power Plan—the ultimate fate of which will be decided with the fall election—and a push for renewed tax credits were empha-sized during the panel, fronts that the usually fragmented industry have united on. Bob Cleaves, president of the Biomass Power Association, said the U.S. EPA’s recent workshop focused on biomass in the CPP—which was held despite the CPP’s current legal limbo—was encouraging, and conveyed a strong message that biomass can play an important role in state implantation plans (SIP). The looming question is how states will defi ne biomass, and for those that choose not to craft their own SIPs, that job will—disadvantageous to the industry—be left up to the U.S. EPA, which recently put out a rulemaking to determine which types of biomass should be included. “That is a really bad approach…the idea the EPA could be the arbiter of what are acceptable types of biomass,” Cleaves said.

All panelists urged industry stakeholders to call their senators to re-quest an extension of the Section 45 production tax credits, as they are set to expire at the end of the year. It was agreed that there was good opportunity to get the extension included in the Federal Aviation Admin-istration Reauthorization Act, which was passed by the Senate April 19, and is now in the hands of the House, which must act before the FAARA expires in July. Also having potential for inclusion in the FAARA is the BTU Act, said Dan Wilson, board chair of the Biomass Thermal Energy Council. He reminded attendees that biomass thermal has faced an un-

level playing fi eld with other renewables for many years, and pointed to the BTU Act as a means of rectifying the discrepancy. “This is the time to make the push, and I can’t state enough what a big deal this is for the industry.”

Patrick Serfass, executive director of the American Biogas Council, said there have been and are some sector challenges, “but also some high highs.” The biogas industry has been challenged by the low price paid for power produced by biogas-based electricity projects, and regulatory issues surrounding getting upgraded biogas into the pipeline and electricity to the grid, but there has been a push toward more organics recycling and other favorable policies that are providing growth opportunities.

Stephen Faehrner, chairman of the Pellet Fuels Institute, said be-sides the major dip in demand due to the warm winter, the domestic pel-let industry faces some regulatory challenges, including the New Source Performance Standards, which PFI worked on with the EPA for many years but still resulted in some confusing and challenging language. On positives, he said that many states in this country that have done a lot to try to help biomass thermal, specifi cally pellets or stoves. “More states are beginning to recognize biomass…Maryland has a biomass directory and a program manager….23 states have some form of program to help folks get a wood or pellet stove. It’s something that’s really encouraging.”

Seth Ginther, executive director of the U.S. Industrial Pellet Associa-tion, discussed the Sustainable Biomass Partnership, saying it’s off to a great start and seeing some success, as well as an initiative to secure gov-ernment funding to allow the conversion of Drax’s fi nal unit to biomass, which he said would provide some great opportunity for the industry. He also touched on USIPA’s strategy to start thinking long-term, and how the industry will navigate a subsidy-free future.

Author: Anna SimetManaging Editor, Biomass Magazine

[email protected]

R A L LY I N G F O R A REBOUND YEARLow oil, dipping power prices and a warm winter have presented the biomass industry with a challenging year.BY ANNA SIMETPHOTOS BY LENN LONG PHOTOGRAPHY

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JUNE 2016 | BIOMASS MAGAZINE 13

Held concurrent to the International Biomass Conference & Expo was the Onsite Energy Conference & Expo. General session speakers included (from left to right) Tom Bryan, vice president of BBI International; Mark Fennell, business development manager at UGI Performance Solutions; Rich Hepp, microgrid program direc-tor at Schneider Electric; and Alain Castro, CEO of Ener-Core.

Dan Wilson, board chair of the Biomass Thermal Energy Council, discusses the importance of the BTU Act to the U.S. biomass heating industry for their respective sectors.

CONFERENCE¦

At left, Tim Portz, Biomass Magazine executive editor, interviews Stephen Faehner, Pellet Fuels Institute chairman, and Seth Ginther, exeutive director of the U.S Industrial Pellet Association, during the International Biomass Conference & Expo general session.

Patrick Serfass (left), executive director of the

American Biogas Council, and Bob Cleaves, president

of the Biomass Power Association, highlight the year's successes

and challenges.

Page 14: 2016 June Biomass Magazine

During a breakout panel moderated by Katie Fletcher, associate editor of Pellet Mill Magazine (seated), Charlie Niebling, principal and partner at Innovative Natural Resource Solutions LLC, discusses development of a national wood chip fuel quality standard.

Roeslein Alternative Energy received the Groundbreaker of the Year Award for its swine waste-utilizing biogas project on the Ruckman complex of Smithfield Foods Hog Division northwest of Albany, Missouri. Accepting the award on behalf of the company was Chris Roach, RAE director.

Forest2Market's Pete Stewart, president and CEO, and Tracy Leslie, director, discussed biomass supply chain optimization and the effects of U.S. wood pellet exports on southern forests, respectively.

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JUNE 2016 | BIOMASS MAGAZINE 15

Dayre Lashnits, U.S. commodity sales manager at Euronext, talks wood pellet futures at the Global Pellet Market Outlook Summit, a preconference seminar of the International Biomass Conference & Expo.

Art Samberg, project coordinator at the NC Clean Energy Technology Center, discusses opportunities for biomass power in the Clean Power Plan during a panel that included (from left) moderator Anna Simet, Biomass Magazine managing editor; David Minott, president of Arc5 Environmental Consulting LLC; and William Strauss, president of FutureMetrics LLC.

Melissa Brown, CFO of Drax, accepted the Excellence in Bioenergy Award on behalf of Drax CEO Dorothy Thompson, who won based on her efforts in leading the utility through the technical, logistical and political challenges associated with converting England’s largest coal-fi red power station to biomass.

Chris Wiberg, lab director of Timber Products Inspection and the Biomass Energy Laboratory, (right photo) presented on pellet certifi cation quality

standards during the Global Pellet Market Outlook Summit.

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16 BIOMASS MAGAZINE | JUNE 2016

Vecoplan LLC's Bill Miller, Ralf Rosenkranz and Yuri Chocholko ready to greet booth traffi c.

Platinum-level sponsor New Holland's Gary Wojcik and Jarrod Angstadt, and Tim Portz pose following the expo hall grand opening ribbon-cutting ceremony.

E. Allen Lash of FamilyFarms Group and Bill Strauss visit betweentrack sessions.

Josh Rohrer and Jamie White of NCH Certifi ed Laboratories man the company booth during dedicated expo hall time.

¦CONFERENCE

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JUNE 2016 | BIOMASS MAGAZINE 17

CONFERENCE¦

(Left to right) Emmanuel Torkuma Manger and Tavershima Adyorough, Benue State Government of Nigeria; and Emmannuel Kucha, Aondoyila Kuhe and Isaac Itodo, University of Agriculture Makurdi, attend breakfast before day two breakout track sessions begin.

Judi Rawlings and John Rawlings of Rawlings Waste Wood Recovery Systems ready to talk shop.

Representing Babcock & Wilcox on the expo hall fl oor were (from left) Todd Pini, B&W; Paul Vargas, B&W MEGTEC; Pat Collins, B&W MEGTEC; John DeFusco, B&W, and Paul Sengupta, B&W MEGTEC.

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18 BIOMASS MAGAZINE | JUNE 2016

PelletNews

Vecoplan Midwest has announced the launch of its containerized pellet plant (CPP). The turnkey system can produce approxi-mately 1 to 2 tons of pellets hourly.

The production plant, housed in stan-dard shipping containers, is designed, built and shipped from Vecoplan Midwest’s New Albany, Indiana, location. It comes complete with controls and arrives on two semi-trucks. A crane is used to stack the containers, and Vecoplan Midwest estimates the CPP can be up and running production within four hours. Customers are required to supply a flat 40 foot surface and electric feed to the main panel.

According to Vecoplan Midwest, the sys-tem can process wood, biomass, feed prod-ucts, manure, and other feedstocks.

Vecoplan Midwest launches containerized pellet plant

The U.S. Department of Energy has released its first annual energy employment analysis. The report focuses on how chang-es in America’s energy profile are affecting national employment in the nation’s energy sectors.

An estimated 3.64 million Americans currently work in traditional energy indus-tries, including production, transmission, distribution and storage. Of those workers, 600,000 contribute to the production of low-carbon electricity, including renewable energy, nuclear energy and low-emission natural gas.

Regarding biobased renewables, the report in-dicates that the entire U.S. agriculture and forestry industry employs approxi-mately 700,000 workers, with about 20 percent of those jobs contained within “detailed” energy-related industry subsec-tors that could include businesses working directly with generation and fuel technolo-gies. “These detailed industries include corn and sugarcane farming, used for ethanol and biodiesel production, and logging or other

forestry services, which contribute to woody biomass and pellet fuel,” said the DOE in the report. “Of these industries, about 18,000 agriculture and forestry employees work to support electric power generation and fuel production.”

DOE publishes energy employment report Energy employment statisticsTotal electric power generation and fuels Employment Total electric power generation and fuels 1,606,066Bioenergy/biomass 18,804Total fuels 938,786Woody biomass 18,031SOURCE: U.S. DEPARTMENT OF ENERGY

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JUNE 2016 | BIOMASS MAGAZINE 19

For many of us in the biomass thermal industry, March and April were busy months. Whether one is an emissions expert who attended the Pellet Stove Design Challenge at Brookhaven National Lab on Long Island, a manufacturer who exhibited at the Northeast Biomass Heating Expo in Bur-lington, Vermont, an attendee of the International Biomass Conference & Expo in Charlotte, North Carolina, or any of the other trade shows and workshops around the country, there were certainly plenty events to partake in.

At the same time, there has been signifi cant activity in an-other part of the industry, in the area of biomass fuel and equipment standards. BTEC, for example, is in the midst of collecting feedback on our effi ciency test method for com-mercial-size biomass boilers, and anticipates starting work on an American wood chip fuel standard soon. These two proj-ects will benefi t the industry, as they fi ll a gap in American standards regarding solid biomass. Currently, there is no in-dustrywide, accepted effi ciency and emissions measurement for commercial-size solid fuel boilers (the EPA New Source Performance Standard covers residential, and Boiler Maximum Achievable Control Technology rules take effect for boilers over 10 MMBtu per hour). In many ways, specifying wood chip fuels is still the “Wild West.” Both of these projects will look to existing U.S., European and ISO standards, but will ultimately be shaped by what requirements and methods are best-suited to the complex American market.

Where there are already accepted and useful standards in place, the creation of another standard may cause uncertainty and confusion in the industry, as well as present another hurdle for fuel suppliers. This would seem to be the case in the recent developments from NESCAUM, the Northeast States for Co-ordinated Air Use Management, which recently announced its intention to initiate the creation of a regional biomass pellet fuel standard for the northeastern U.S. The fact that many pel-lets in the U.S. are sold as “premium” and yet can contain many

different contaminants was an issue raised by a NESCAUM representative as necessitating this proposed project.

Biomass industry observers are aware that the Pellet Fuels Institute, CanPlus and ENPlus standards are already recog-nized by the U.S. EPA as fuel standards in the U.S. The fact that some pellet producers do not certify their product to any standard, but ensure that pellets live up to their ingredient la-bels, is laudable in terms of making biomass fuels as clean-burning as possible. Nonetheless, increasing the regulatory and certifi cation burden on an industry that is already under pres-sure from warm winters and unnaturally low fossil fuel prices risks causing more problems that can't be justifi ed by ferreting out a few corner-cutting fuel manufacturers. Manufacturers who have already made signifi cant investments to certify their pellets would face another burden, while there is no guarantee that a new regional standard would have the weight to signifi -cantly change the behavior of those who already are less-than-careful with their feedstocks.

We strongly discourage regional standards and favor strengthening national standards as desired through inclusion of other organizational and regulatory interests. It seems that regulatory goals, in terms of emissions and quality control, would be much more achievable by adding rigor to current national standards, cooperatively with entities such as NES-CAUM, to address the issues of chemically treated wood and other materials like plastic and heavy metals, instead of creat-ing a whole new regional standard. The mixing of a regulatory fi x and a standards solution may take good collaboration, and we are optimistic that this is the right approach.

Author: Ben Bell-Walker Manager of Technical Programs, Biomass Thermal Energy Council

[email protected]

A Proliferation of Fuel Standards

PELLETS¦

BY BEN BELL-WALKER

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20 BIOMASS MAGAZINE | JUNE 2016

HEAVY HITTER: Tigercat’s 720E feller buncher with a 2000 model shear fells trees and can hold and place them for a skidder to haul to the landing. PHOTO: TIGERCAT INTERNATIONAL INC.

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JUNE 2016 | BIOMASS MAGAZINE 21

PELLETS¦

Certain terrains, smaller timber tracks and larger tree diam-eters still call for chainsaw-wielding lumberjacks to fell

trees, but an increasing number of for-estry operations today are run by op-erators of heavy machinery used to fell, cut, skid, forward, process, load and transport wood. These machines are the stuff little boys dream of. Hulking, dauntingly powerful, cool-looking and even cooler-named forestry equipment are the most uniquely designed and specialized heavy-duty vehicles around.

By all accounts, the four major equipment providers in this space are John Deere, Caterpillar, Komatsu and Tigercat. Biomass Magazine talks for-est harvesting equipment with each of them to paint a picture of what the sec-tor looks like, and what advancements have been made in recent years.

Although a myriad of site-prep tractors, bulldozers, loaders, excavators

and other machines such as knuckle booms and dangle head processors are integral to forestry operations, what are considered perhaps the most ubiqui-tous, specialized machines in the field are feller bunchers, skidders, harvesters and forwarders.

A harvester is a self-propelled ma-chine with a cutting head attachment that is used to fell and process—or de-limb and buck—trees in cut-to-length operations. Harvesters come in track or wheel configurations, and which one is preferred depends on the ter-rain. Caterpillar makes track harvesters, according to Antonio Solano Jr., the global commercial manager for Cat-erpillar Forest Products, while Steve Yolitz, forestry marketing manager for Komatsu America Corp., says Komat-su manufactures cut-to-length wheeled and track harvesters. Mike Schmidt, the forestry tactical marketing manager for John Deere Construction and Forestry-

WORKHORSES O F T H E W O O D SThe Big Four equipment manufacturers in the forest harvesting space discuss product offerings and technological advancements to improve emissions, operator comfort and safety, productivity and efficiency.BY RON KOTRBA

Page 22: 2016 June Biomass Magazine

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North America, says track harvesters are better-suited for soft, wet ground because they exert less pressure per square inch on the soil, and track equipment is safer on steeper slopes. “Operations are trying to get away from hand-falling on steep slopes be-cause it’s dangerous,” Schmidt says. “Some even use track harvesters on slopes that are tethered by a cable to a bulldozer with a wench.”

Yolitz says Komatsu also provides a broad range of harvesting and processing head attachments designed for everything from thinning to final felling applications. “This includes heads with multistem har-vesting capabilities for thinning projects and heads that excel in the recovery of wind-blown timber,” he says.

A feller buncher is self-propelled with a cutting head designed to hold more than

one tree at a time. Unlike a harvester, most feller bunchers are used solely for cutting, holding, and placing whole felled trees on the ground, and they do not have the abil-ity to process. Wheeled feller bunchers are sometimes called “drive-to-tree” and have the cutting head mounted directly to the carrier without a swing boom, whereas track feller bunchers are boom-equipped and do not have to drive to each tree to fell. While a feller buncher is typically used only to cut, hold and place, Yolitz says Komatsu’s XT-3 series machines can also be equipped with a harvesting head and perform cut-to-length harvesting and processing.

“Komatsu’s XT-3 Series track feller bunchers are for tree-length logging, and offer an automated four-way leveling system for maximizing operator productivity while operating on sloped or rough terrain,” Yo-litz says. “Models feature a state-of-the-art cab with dramatic widescreen visibility and first-in-forest use of the advanced IQAN-MD4 control system.” Models include the nonleveling XT430-3 and the cab-leveling

FULL SWING: Caterpillar’s 541 Series 2 harvester is a full tail swing machine designed for high-production clear-cut and for clear- or select-cut in rough terrain. PHOTO: CATERPILLAR INC.

PELLETS¦

Page 23: 2016 June Biomass Magazine

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Skidders are typically used to drag whole, felled trees to a landing or roadside with either a cable configuration or grapple, or both. Schmidt says they also help keep the landing clean, as most have front blades used to push material away and take limbs from the processing area at the landing back out to the forest to be spread out. While most skidders are wheeled, there are some track skidders that are either custom- or purpose-built. A skidder takes piles of trees left by the feller buncher and brings to pro-cessing at the landing.

Forwarders operate in conjunction with a harvester to haul cut-to-length logs processed in the woods to the landing. Typ-ically they are wheeled units with a cab, a bunk for hauling and a grapple to load and unload material.

Technological AdvancementsOngoing improvements in the forest

harvesting space have focused on lower

emissions to meet stringent regulations, better safety, increased efficiency and pro-ductivity, and greater operator comfort.

“Komatsu was the ‘first in the North American forest’ to offer a complete line of harvesters with powerful, fuel-efficient Tier 4 Final engines,” Yolitz says. Tier 4 emissions standards for off-road diesels, implemented by U.S. EPA in the past few years, significantly reduce allowable lev-

els of NOx, particulate matter (soot) and hydrocarbon emissions. Tigercat’s inter-national factory sales representative Gary Olsen says, “The biggest challenge for all forestry equipment manufacturers over the past couple of years has been complying with the new Tier 4 environmental emis-sion level requirements.” Though manu-facturers of diesel equipment utilize many different configurations to meet the new

CUT-TO-LENGTH: Komatsu’s 931 Harvester has a powerful, fuel-efficient Tier 4 Final engine and advanced hydraulics, which allow the operator to simultaneously feed, slew and maneuver. PHOTO: KOMATSU LTD.

PELLETS¦

Page 24: 2016 June Biomass Magazine

24 BIOMASS MAGAZINE | JUNE 2016

standards, Olsen says Tigercat has tackled this challenge through teaming up with FPT Innovations to develop an engine se-ries that meets the stringent requirements without the need for a variable geometry turbocharger, an exhaust gas recirculation system, a higher capacity cooling system, an intake throttle body or a diesel particulate filter (DPF). “No ‘regens’ are required,” he says, referring to regeneration of a soot-loaded DPF. “In addition, the engine series offers proven reliability and lower long-term maintenance costs. Most of the new emission equipment is found in the exhaust or aftertreatment system. The key is the selective catalyst reduction (SCR) system, which converts the harmful components of the exhaust gas stream into water, nitrogen and carbon dioxide.”

Caterpillar’s new engines not only meet the more stringent EPA standards, but So-lano says they are also more fuel-efficient and productive. “Operating modes that give the logger the choice of running a machine for maximum fuel economy or maximum power are another example [of how tech-nology is advancing],” he says.

Logging companies are saying it’s get-ting harder to find labor, Schmidt points out, so forestry equipment manufacturers are charged with making their machines capable of doing more while providing greater safety and comfort to the operators. “The Komatsu 855.1 forwarder is available with the advanced ‘Comfort-Ride’ hydrau-lic cab suspension system option, which effectively dampens the bumps and jarring

effects of rough terrain normally felt by the operator,” Yolitz says. “This four-point cab suspension system is more effective than other three-point systems.”

As Caterpillar continues to focus on safety, the company has delivered what it calls an Operator Safety Fatigue Monitoring system. “This creates an operator awareness and reduces the risk of fatigue,” Solano says. “Also, our ergonomically friendly cabs con-tribute to operator comfort. This allows our customers to get more out of their equip-ment.” Caterpillar Forest Products is also introducing a seat suspension technology for D Series wheel skidders that Solano says will provide unmatched comfort for opera-tors and help improve the bottom line for logging contractors. “The Cat Advanced Ride Management seat suspension system is a semiactive suspension that dampens vi-bration and minimizes end stop events, sig-nificantly improving operator comfort,” he says. “Semiactive means the suspension can adjust the rate of damping in real time—a breakthrough technology.”

John Deere recently released innovative software technologies for its forest harvest-ing equipment: TimberNavi and JDLink. JDLink transfers information between the customer and the dealer to identify and preempt any problems developing in the machine, Schmidt says. Before the problem causes downtime, Schmidt says they can get in front of it and prevent more significant damage. “That technology is pretty new and evolving rapidly,” he says. TimberNavi allows monitoring locations of machines in

real time to optimize operations. “It pro-vides information, and the more informa-tion you have, the better your decisions can be,” Schmidt says. For instance, a job can be structured to use the same skid trails to reduce impact to soil on a particular parcel; or to predict volume and schedule trucking.

Caterpillar also utilizes telematics, or technology that uses wireless communica-tions and GPS tracking, to monitor and manage equipment. “This technology is un-derutilized in the logging community now, but will gain acceptance as loggers see what it can do for their bottom line,” Solano says. “With Cat Product Link, customers can more effectively manage their business by, for example, reducing equipment idling time, identifying less productive operators and avoiding catastrophic failures. Cat deal-ers can monitor their customers’ machines and watch for issues and alert customers when maintenance is due. The system can also ensure operations occur within agreed boundaries to avoid potential liability or sanctions.” Caterpillar forestry machines are even being utilized via remote control for the first time, in a project that Solano says may ultimately may pave the way for wider application of the technology to in-crease operator safety in the logging indus-try. “Although remote operation has been used in Cat mining and construction equip-ment in the past, this is the first use of the technology with Cat forestry equipment,” Solano says.

Tigercat advancements and innova-tions include TurnAround technology,

LEVELING CAB: Komatsu’s XT460L-3L (leveling) feller buncher features a new cab with enhanced visibility and advanced IQAN-MD4 control system. PHOTO: KOMATSU LTD.

HEAVY HAULER: Caterpillar’s 535D Skidder secures whole felled trees with its grapple and skids them to the landing site where they will be processed and trans-ported. PHOTO: CATERPILLAR INC.

Page 25: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 25

New for 2016!Co-Located with

MOVING FORWARD: John Deere’s 1110E IT4 Forwarder works with harvesters and processors by transporting cut-to-length logs from the forest to the landing or roadside in an elevated bunk. PHOTO: DEERE & COMPANY

which allows the operator to drive blade-for-ward or grapple-forward with full control of all functions. The full speed range and maxi-mum-tractive effort is available in both direc-tions. Its ER boom system technology allows the operator to actuate the boom with optimal hydraulic efficiency, extending and retracting on a horizontal plane quickly and smoothly with a single joystick. Tigercat also reports that its low-wide bunk system is unique to the industry. The bunks are angled to reduce over-all gate height and to eliminate the need for a vertical sliding gate.

Solano adds, “Caterpillar has also made significant design improvements in something as simple as the grapple tongs to make it eas-ier to grab more per load, thus reducing the amount of cycles that a skidder needs to go through, increasing productivity and burning less fuel.”

While equipment design, reliability, effi-ciency and productivity are paramount to cus-tomers and operators, virtually all the manu-facturers Biomass Magazine talked with boast their dealer network and customer service as top-tiered and second-to-none.

Ultimately, the improvements made to the variety of machines in the forest harvest-ing space over the years are as varied and wide as the international landscapes on which they operate.

Author: Ron KotrbaSenior Editor, Biomass Magazine

[email protected]

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26 BIOMASS MAGAZINE | JUNE 2016

ThermalNews

The University of Iowa and the Iowa Department of Natural Resources have reached a landmark agreement on an inno-vative air-quality permit that allows for the expanded use and testing of locally available, environmentally friendly fuels at the univer-sity’s power plant, accelerating the transition from coal.

The Plantwide Applicability Limit per-mit provides the UI with greater flexibility in managing utility operations to serve campus growth and a streamlined permitting process, improving efficiency and reducing costs. The PAL caps UI air-pollutant emissions through 2026 based on historical emission levels.

In 2010, the UI set a target of 40 per-cent renewable-energy usage by 2020. With the continued expansion of the UI biofuels project, officials expect biomass usage could peak as high as 32 percent in 2016.

The UI began using oat hulls as biomass fuel in its main power plant more than 13 years ago. Since then, the main power plant has expanded its use of biomass fuels to in-clude wood chips and miscanthus grass. UI Facilities Management and the UI Office of Sustainability continue to investigate and de-velop other innovative biomass fuel sources.

Air-quality permit allows for expanded biofuel testing at UI

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Valmet has announced it will supply a 92-MW wood pellet heating plant to Helen Oy’s Salmisaari power plant in Helsinki, Fin-land. The wood pellet plant will enable Helen to increase the use of biofuels in district heat production. Startup of the plant is expected in early 2018. Once operational, the energy out-put of the facility will be able to meet the heat-ing needs of 25,000 two-room apartments.

Valmet’s delivery includes fuel conveyors from the existing storage silos, wood pellet grinding and the wood dust equipment, hot water boiler and flue gas cleaning by way of a bag hose filter. In addition, Valmet will supply the plant construction, electrification and a Val-met DNA automation system. Helen will be in

charge of the construc-tion of the foundation.

“In designing the Salmisaari wood pellet plant we have been able to utilize the experiences gained in earlier, simi-lar projects,” said Kai Mäenpää, vice president of energy sales and ser-vices operations at Val-met. “The plant fulfills the tightening environmental requirements by utilizing a low-NOx burner technique and ef-ficient dust removal. Pellets made of barkless raw material, as well as industrial pellets that

have been produced by including bark and for-est residue, can be utilized as fuel at the plant.”

Valmet supplies pellet heating plant for Finland project

FIRING UP DISTRICT HEAT: The heating plant Valmet is supplying to Helen Oy’s Salmisaari facility takes in 21 metric tons of wood pellet per hour. PHOTO: VALMET

Page 27: 2016 June Biomass Magazine

JUNE 2016 | BIOMASS MAGAZINE 27

“Green heat” is part of the name of our organization: the Alliance for Green Heat. But the defi nition of “green” is getting less clear when it comes to heating and to renewable energy generally.

Tesla is releasing an affordable electric car with great fanfare, and it’s alarming how many people aren’t thinking about which grid they will be recharging the car on. There is nothing “green” about an electric car that uses electricity on the grid in scores of states where coal still dominates the fuel mix.

Less in the spotlight is the electrifi cation of heating and the new popularity of high-effi ciency, air-source heat pumps. Air-source heat pumps are gaining traction as a green solution because they remove com-bustion from the home and provide high-effi ciency electric heating and cooling.

Both heat pumps and electric cars remove combustion from the ap-pliance and centralize it in gas, coal or nuclear power plants, unless you have a very large array of solar panels, or the grid of your state has a lot of hydro or nonhydro renewables.

In Washington state, three-quarters of the electricity on the grid comes from renewables (mostly hydro, but wind is starting to make up a signifi cant share). In California, about 30 percent of electricity comes from renewables. More than 50 percent of electricity comes from renew-ables in six states: Vermont (99 percent), Washington (75 percent), South Dakota (75 percent), Idaho (74 percent), Oregon (68 percent) and Maine (66 percent).

At least three of these states are now offering incentives for electric heat in the form of high-effi ciency, air-source heat pumps. An Oregon utility offers a rebate to switch from wood to a heat pump. The problem with electricity has been its cost, not necessarily its carbon intensity, but as more cars, heat and other uses rely on electricity, there will be some major drawbacks. Peak electricity loads will be shifted to the winter, not just summer months. And meeting more peak load periods typically involves higher carbon-dense fuels.

A key problem with electric heat, which involves all heat pumps, is that one has already wasted 65 to 75 percent of the fuel, whether it was coal, gas or wood chips. Power plants in the U.S. rarely use their waste heat, which is the majority of energy produced. By decentralizing the combustion and focusing on distributed energy technologies such as pel-let stove or boilers, we capture 70 to 80 percent.

This brings a huge contradiction in the renewable energy movement. Many think we are and should move to distributed, local production of energy, which includes rooftop solar, pellet stoves and boilers, etc. But we are also moving more toward the continued centralization of energy sup-ply, which includes large-scale wind farms, large-scale hydro, and nuclear.

So what is “green heat?” First of all, the greenest Btu is the Btu you never use. For anyone interested in green energy, the fi rst step is to get a home energy audit and make sure your house is not leaking like a sieve. When you have an energy audit, fi nd a BPI-certifi ed auditor and make sure they use Annex J, the Alternate Procedure for Solid Fuel Burning Appliance Inspection, to inspect your wood or pellet stove.

If you are part of the 33 percent of the U.S. population who already use electric heat, you can pay a bit more to your utility and buy green power. Not all utilities offer this option, but for my home in Maryland, it adds less than 10 percent to our monthly electric bill.

Geothermal, or ground-source heat pumps, draw heat from the ground but use a lot of electricity in the process. Again, for geothermal to be considered truly green, you should be using electricity generated from renewable energy to pump the heat into your home. Otherwise, geothermal is little more than high-effi ciency electric heat.

Solar thermal is somewhat of a misnomer because solar thermal systems rarely provide energy for space heating. In the U.S., they usually only produce enough heat to cover domestic hot water needs, and most people do not use enough domestic hot water to make the investment worthwhile.

How about wood and pellet stoves? Are they really “green?” I often get baffl ed looks from my friends and neighbors when I talk about wood heating. They say, “Doesn’t the smoke make it less than green?” My an-swer is always yes. If there is visible smoke, you either don’t have an EPA-certifi ed stove, are using green wood, aren’t operating the stove well, or all of the above. Putting a steady stream of smoke into a neighborhood can hardly be considered green, even though you could argue that wood still has plenty of environmental benefi ts compared to gas or oil.

In fact, none of the last three EPA-certifi ed stoves I have used to heat my house can burn dry wood without visible smoke at their low-est air setting. Although they can work well with plenty of airfl ow, these stoves are made in a way that lets people use them poorly. Ironically, the main reason many manufacturers make stoves with such low air settings is because the EPA mandates it. This is surely one of the most counter-productive EPA requirements.

Pellet stoves are consistently superior to wood stoves when it comes to reducing smoke. A German-designed pellet stove in the 2016 Pellet Stove Design Challenge was so clean that you could barely see the par-ticulate matter catch on the white fi lter.

Pellet stoves that emit under 1 gram of particulate matter per hour are a great “green” heating option for American homes. We expect to see more and more homes using both pellet stoves and high-effi ciency, air-source heat pumps together, as they can complement each other. With better federal and state policies, we could even expect to see double-digit growth of pellet stoves once oil and gas prices start to increase again.

If the country is serious about renewable energy, it means getting a lot more serious about all renewable heating options. The most affordable ones now are pellet stoves, anywhere in the U.S., and high-effi ciency heat pumps in states where the majority of electricity comes from renewables.

Getting serious about renewable heating technologies is happening slowly at the state level, and far more quickly in Europe. In 15 to 30 years, renewable electricity may be cheap and plentiful enough to take over a big chunk of our space heating needs and our cars, but we may be looking at 40 to 60 years to get that much renewable energy on grids. Perhaps wood and pellet stove and boilers will be more of a transitional low-carbon technology, but for now, they remain a very affordable, smart way to re-duce fossil heating fuels.

But fi rst, get an energy audit.

Author: John AckerlyPresident, Alliance for Green Heat

[email protected] 301-204-956

What is ‘Green’ Heating?

THERMAL¦

BY JOHN ACKERLY

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28 BIOMASS MAGAZINE | JUNE 2016

Though short-rotation woody crops such as willow and poplar boast a va-riety of characteristics that make them attractive as potential bioenergy feed-

stocks, the real challenges dwell within harvest-ing and transport logistics, a segment of the supply chain that has taken collaboration from government, academia and equipment suppli-ers to navigate, and work is still ongoing.

One of the biggest hurdles in mechaniz-ing the harvest of woody biomass crops is vari-ation in cultivation. Doug Otto, New Holland’s senior manager of specialty business units, didn’t hesitate with an answer when posed with the question. With poplar and willow just emerging in the U.S. as commercial bioenergy crops, researchers and growers are still writing the book of best practices, and New Holland is largely serving as a contributing author.

“First, these crops have to be grown in ap-propriately sized lots so that the machines can

get in,” Otto says. “If the rows of trees aren’t planted appropriately, then we suffer consid-erable machine damage. The harvester really wasn’t intended to be running down rows of trees, and there isn’t enough shielding to avoid the units taking on damage. As we have moved forward with mechanized harvesting, growers have changed and adapted to the kind of cul-tivation these [crops] require. In the beginning, that was a real challenge.”

Otto has been on the forefront of New Holland’s efforts in working with clients to test how the company’s machines work in fields of short-rotation biomass crops, and tweaking them to maximize performance according to each specific crop’s characteristics.

Another challenge that Otto mentions has been the time of year these crops are har-vested. “It’s muddy, so there are issues trying to drive a large machine down in the mud, issues that generally aren’t present when you’re har-

vesting other kinds of crops,” he says. “Some-times you can do it when the ground is frozen, and that helps.”

Machine-wise, the actual chopping of the biomass crop—i.e., willow—isn’t difficult, ac-cording to Otto, but manipulating the tree so that it’s properly fed into the forage harvester can be, as these trees do not always grow in the desired direction.

Essentially, the forage harvester is a gi-ant paper shredder, Otto explains. “The base unit—the forage harvester—is a giant chop-per,” he says. “It has a rotating drum inside that is equipped with rotating knives. The header—the unit in the front—is a machine that is equipped with saw blades at the bottom, which cut the tree off at the ground, and then presents it to the chopper in such a fashion that it can be pulled horizontally into the cutter head. A feed roll pulls materials in, where they are sliced into small pieces.” Beyond the cutter

¦THERMAL

Foraging for EfficiencyNew Holland is plowing the path to commercial use of woody biomass crops for bioenergy.BY ANNA SIMET

DEPARTMENT

THINNING THE PLOT: Willow coppice at State University of New York College of Environmental Science and Forestry’s woody biomass project is harvested by a New Holland Agriculture Woody Crops 130FB Cutting Header and 9000 Series Forage Harvester. . PHOTO: SUNY ESF

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JUNE 2016 | BIOMASS MAGAZINE 29

THERMAL¦

Corporate Half Page Vertical Ad - BM.indd 1 5/12/2016 11:20:55 AM

head is an accelerator, or blower, that forces the crop out of a pipe into a wagon.

Success By Trial

Since State University of New York’s Col-lege of Environmental Science and Forestry landed a $3.5 million U.S. DOE grant in 2009 to fund an ongoing project that is focused on developing ways to reduce the cost of deliv-ering biomass for refinement, New Holland Agriculture has gone the extra mile to assist. Not only did the company provide SUNY with a FR9080 self-propelled forage harvester with a 130FB coppice header for use during the project, which is focused on short-rotation woody crops like willow—but the company has actually been involved with SUNY since 2004 when the project was first conceived, and worked with SUNY to acquire feedback on what the machine was doing in the field and details on failures. These challenges were taken to New Holland’s Innovations Team, where some different solutions were designed, and, years later, resulted in permanent equipment modifications. “From this real word experi-ence and back and for with them, we drove several changes into the units—it improved the performance of the units that we were sell-ing in Europe as well,” Otto says. “In a niche market like that, it’s what we do. The coppice head was actually initially designed for use in Europe, where the market is much more devel-oped. We took that design and started testing it here with SUNY because of the emerging willow market, and we found that we needed to make some changes.”

Those changes included saw blade modification, in-feed changes and hydraulics tweaks. As Otto points out, saw blades are fairly unique for various wood crops. “When you’re using them to cut poplar, different blade properties work better there than they do with willow.”

Changes related to crop guides affected how the trees are fed into the machine after being cut off. “Some of these [malfunctions] happen because of the differences between species of trees, but in the end, we found that the changes we made were good for every-one,” Otto says. “We also made some hydrau-lics systems improvements—some changes with feed rolls inside the header—it’s all about getting better feeding from when you cut off the crop to getting it into the chopper.”

SUNY’s research project is still ongoing, and though New Holland is no longer active

on-site working to engineer new solutions, it continues to support SUNY’s efforts through the donation of the machine and support for the unit itself. New Holland is also involved in a similar, less-formalized project in Board-man, Oregon, with Greenwood Resources, which uses poplar, a crop that Otto says has integral differences in terms of final product, but isn’t much different than willow in terms of harvesting. “We don’t necessarily have to make changes to the machine for one or the other—it comes down to how they cultivate it, which is what provides the differences. The same header can be used to do both.”

While universities and companies con-tinue moving forward in commercial growth of woody biomass crops, New Holland plans to ride along and assist. “[Woody crops] is a new thing that hasn’t taken off everywhere, so we’re trying to help drive the market,” Otto adds. “We want to show that we can produce equipment for traditional ag uses, but also open up the opportunity for customers to use these machines for alternative means to help pay off the investment.”

Author: Anna SimetManaging Editor, Biomass Magazine

[email protected]

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30 BIOMASS MAGAZINE | JUNE 2016

BiogasNews

ZooShare Biogas Cooperative Inc. held a formal groundbreaking ceremony in April to celebrate the start of construction of its 500-kilo-watt (kW) biogas facility located adjacent to the Toronto Zoo. The plant will utilize a combination of 3,000 tons of zoo waste and 14,000 tons of local food waste to generate renewable power for the Ontario grid.

The nonprofit renewable energy co-op planned to break ground in June, now that it’s received renewable energy approval from the Minister of Environment, all of the building permits, as well as the connection impact assessment, reserving grid capacity for the project’s electricity production. The project is expected to begin operations in December or early 2017.

The project will be located on 1.5 acres of the zoo’s land. ZooShare plans to capitalize on its location and the zoo’s 1 million-plus annual visitors by using the facility as a way to show and teach others about renewable energy. Regular tours of the facility will be offered once it is operational.

A ribbon-cutting ceremony was held in March to celebrate the opening of the Bowerman Power Project renewable energy facility in Orange County, California. The $60 million landfill gas-to-electricity project, located at the Frank R. Bowerman landfill, is expected to gener-ate approximately 160,000 MWh of electricity, enough to serve 26,000 homes. The project was financed by Caterpillar Financial Services Corp. Bowerman Power, a subsidiary of Pennsylvania-based Montauk En-ergy, developed, owns and operates the facility.

“This is the largest project of its kind utilizing landfill gas that combines gas feedstock cleanup, large-scale Cat reciprocating engine-generators and selective catalytic reduction technology to meet the strict emission requirements here in Orange County,” said Montauk CEO David Herrman. “The result is efficient operations with high on-line availability, coupled with the ample and steady gas supply from the land-fill, to ensure reliable production of renewable energy and all its benefits 24 hours a day, 365 days a year.”

ZooShare breaks ground on Ontario anaerobic digestion project

Landfill gas-to-energy project opens in Orange County, California

ZOO POO TO POWER: Daniel Bida (left), ZooShare executive director, and Frances Darwin, sales and marketing manager, break ground on the cooperative’s anaerobic digestion plant, which will convert zoo manure and food waste into energy.PHOTO: ZOOSHARE BIOGAS COOPERATIVE

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32 BIOMASS MAGAZINE | JUNE 2016

One-third of the world’s food is wast-ed every year. In the U.S. alone, over $100 billion worth of food goes uneaten annually, with 98.4 per-

cent, or more than 34 million tons, landfilled. Throughout North America, Green technol-ogy company BioHiTech Global Inc.’s subsid-iary, BioHiTech America, is installing digestion technology that reinvents food waste manage-ment by focusing on processing the waste at its point of generation for easier, more cost-effective disposal. BioHiTech named its waste processor the Eco-Safe digester, an onsite aerobic digester that eliminates up to 2,400 pounds of food waste in a 24-hour period by converting it into a nutrient-neutral grey wa-ter that’s discharged through standard sewer lines. BioHiTech has been investigating further uses for the liquid slurry by testing the trans-portation and use of it in an anaerobic diges-tion (AD) facility. “BioHiTech teamed up with Natural Systems Utilities, Ridgewood Green RME LLC and the village of Ridgewood,

New Jersey, to test a process that allows Bio-HiTech’s Eco-Safe digester to digest, tank and deliver the effluent from its Eco-Safe digesters to anaerobic digestion facilities anywhere in the world,” says Frank Celli, CEO of BioHi-Tech Global.

In order to test whether the effluent from the digester would be a good feedstock, the company installed a unit at a high-volume supermarket in New Jersey. “After testing by both BioHiTech and Natural Systems, it was determined that with some modifications to the settings on the Eco-Safe digester, the ef-fluent would essentially complete the first step of AD, which is hydrolysis,” Celli says. He explains that hydrolysis is where the bacteria transform the particulate organics into liquid, and by adjusting the amount of microorgan-isms introduced into the system, the company can provide a viable feedstock that meets the needs of the AD facility.

“We’re looking to bring more of their material in on a longer-term basis,” says Rich-

ard Cisterna, executive vice president of busi-ness development with Natural Systems Utili-ties. Ridgewood Green—composed of NSU, American Refining and Biochemical, and Middlesex Water Company—entered into a public private partnership with the village of Ridgewood on the waste-to-energy project. The Ridgewood Green facility is located at the village’s wastewater treatment plant (WWTP), which includes a 20,000 gallon-per-day liquid waste receiving facility. Outside organic wastes are brought to the facility and codigested in two digesters with municipal biosolids that are generated at the WWTP. The resulting biogas is used in a combined-heat-and-power system with the capacity to generate 240 kilowatts of electricity and 1.5 million Btu per hour of ther-mal heat, equaling almost all of the WTTP’s required energy. Waste heat recovered from the engine is used to optimize the AD process by heating the sludge.

Only a few thousand gallons of BioHi-Tech’s effluent has been tested in the digesters,

¦BIOGAS

Prepping at Point of OriginBioHiTech’s Eco-Safe digester technology breaks down organic waste on-site, creating an easy-to-pump and -transport effluent that eliminates the need for costly preprocessing at the biogas plant.BY KATIE FLETCHER

DEPARTMENT

VIABLE FEEDSTOCK: Grey water resulting from BioHiTech’s Eco-Safe digester process has been proven through demonstration-scale testing to transport and mix well at Ridgewood Green’s AD facility colocated at the wastewater treatment plant. A local septic hauling service was used for transport of the effluent from a New Jersey supermarket where the waste was preprocessed. PHOTO: NATURAL SYSTEMS UTILITIES

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JUNE 2016 | BIOMASS MAGAZINE 33

but once the company deploys more of its sys-tems to generate material on an ongoing basis, NSU hopes to move beyond the trial period. “They need to know there is a viable outlet that creates sustainable products, which we’re doing by creating renewable energy,” Cisterna says. He adds that this demonstration will give BioHiTech the ability to deploy more of their systems at commercial facilities, especially in light of food waste generators’ obligation in certain jurisdictions to abide by legislation ban-ning food waste from landfills. Currently, there are food waste diversion bans from landfills already in effect in Vermont, Rhode Island, Connecticut, Massachusetts, New York City and, according to Cisterna, it’s being proposed now in New York and New Jersey, states that NSU is very active in. “We are participating in promoting that,” he shares.

Since the Eco-Safe digester completes the hydrolysis step of the anaerobic process prior to arrival at the AD facility, Celli says this as-sists with blending other feedstocks into the process. “It breaks down the material and liq-uefies it so it’s more readily digestible by our anaerobic digesters,” Cisterna adds. The lique-fied state also makes it easier to transport.

In a way, the system is geared toward enhancing a hub-and-spoke model of han-dling biogas feedstocks by predigesting food waste onsite at the source (the spoke) which can then be transported to a central AD plant (the hub) for energy generation. “The way it’s contemplated now is they would arrange for the hauling to pick up that liquid material from multiple locations, and they would haul the material to our facility at the waste water treat-ment plant,” Cisterna says.

According to Celli, tanking of the efflu-ent will be done on a case-by-case basis. “The economics of distance to an AD facility and trucking the effluent have to add up to a posi-tive,” he says. “We are working with customers who have sustainability goals to determine if the environmental benefits of producing ener-gy are balanced with the distance and impacts of trucking.” In many instances, Celli adds, there are positive impacts, but for those where an AD plant is too far away, discharge to the sanitary sewer can accomplish many sustain-ability goals as well.

Prior to discharge into a sanitary sewer line or a collection tank, the digester weighs each increment of waste and allows users to qualify its type and origin, and then immedi-ately transmits the data to BioHiTech Cloud. This “Software as a Service” analytics platform measures key metrics like utilization data, envi-ronmental impacts, costs savings, hour-of-day or day-of-week trends, waste categorization, as well as machine and digestion performance. “These metrics are providing the industry with an unprecedented level of transparency that

not only helps to reduce the amount of waste generated, but also improves company-wide efficiency and profitability,” Celli says. The company also has an app called BioHiTech Cirrus, which provides easier access to real-time data.

BioHiTech has more than 300 units in-stalled—nearly 400 if counting units under contract but not yet deployed—in 37 states and 13 countries, according to Celli. These customers span as many as 11 verticals, in-cluding prisons, followed by hospitality, gro-cery and restaurants as the largest portion of BioHiTech’s install base. Clients include The Cheesecake Factory, Federal Bureau of Pris-ons, Fairway, GE, and many others.

“In 2015 and the first quarter of 2016, BioHiTech Eco-Safe digesters have diverted over 5,500 tons of food waste from landfills; this does not include digesters that currently are not utilizing BioHiTech Cloud technology, therefore the number is substantially greater,” Celli says. “Through the use of BioHiTech Cloud technology, owners and managers of food processing establishments will be able to modify their solid waste management practices to reduce the amount of waste that is gener-ated before disposal even becomes a factor.”

Author: Katie FletcherAssociate Editor, Biomass Magazine

701-738-4920 [email protected]

At this time, more litter is being produced than the industry is able to utilize e ectively. Currently, the primary use of poultry litter in the US is as fertilizer for pasture, hay, small grains, and corn‐producing � elds.Hurst is currently installing and manufacturing several invest-ment projects where Co-generation of steam and eletricity is being applied. � e bulk of the steam energy will be suppling

turbine driven generators producing electricity and sold on the local grid. � e excess steam will be directed to any plant

processing or contract leased to nearby outside facilities.

� e utilization of litter as a boiler fuel o ers many potential bene� ts on

investment and returns that can be shared economically with the local

community and poultry farmers alike.

55,000 tons of turkey litter a year to produce the equivalent of 95 million

kilowatt hours of electricity

BIOGAS¦

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34 BIOMASS MAGAZINE | JUNE 2016

AdvancedBiofuelsNews

Pennsylvania-based New Energy Inves-tors is proposing to build a 13.5 MMgy cel-lulosic ethanol plant in Spiritwood, North Dakota, that will utilize technology devel-oped by Inbicon, a subsidiary of the Danish energy company DONG Energy A/S.

The company plans to locate the plant at the Spiritwood Industrial Park. The fa-cility would process corn stover and wheat straw into ethanol and lignin. According to New Energy Investors, the plant would take in approximately 195,000 tons of cellulosic feedstock annually. In addition to 13.5 mil-lion gallons of ethanol, the plant would also

produce 90,000 tons of lignin per year.

Thomas Corle, founding partner of New Energy Investors, and CEO Robert Johnsen met with North Dakota state officials and members of the Jamestown/Stutsman Development Corp. in April to discuss the $150 million project. The JSDC has approved a $75,000 match to a $225,000 North Dakota Agricultural Prod-ucts Utilization grant, if approved.

Cellulosic plant under development in North Dakota

On April 7, Iowa Gov. Terry Branstad signed legislation establishing a production tax credit (PTC) for renewable chemicals. Produc-ers of eligible renewable chemicals can claim a 5-cent-per-pound PTC. The credit is capped at $105 million.

“This legislation, the first of its kind in the nation, will help build Iowa’s renewable chemi-cals industry by using biomass as feedstocks for the production of building block chemi-cals,” said Branstad. “Iowa is the nation’s pre-

mier leader in the renewable fuels industry and we will now build on our legacy of leveraging homegrown renewable resources to produce the next generation of building block chemi-cals.”

Eligible renewable chemicals are required to have at least 50 percent biobased content and not be sold or used for the production of food, feed or fuel. Cellulosic ethanol, starch ethanol or other biomass-derived ethanol, fatty acid methyl esters and butanol can be eligible to

claim the credit, but only to the extent that such molecules are produced and sold for uses other than food, feed or fuel. The definition of re-newable chemical also includes building-block chemicals, which can be a food additive as long as it is not primarily consumed as food and is sold for uses other than food. In addition, the definition includes supplements, vitamins, nu-traceuticals, and pharmaceuticals, but only to the extent that such molecules do not provide caloric value.

Iowa establishes production tax credit for renewable chemicals

Spiritwood, ND

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En route to ending the world’s addiction to oil, the bio-mass sector may be on the verge of delivering perhaps an even more profound result: sustainable global food security.

A new analysis published in Carbon Balance and Man-agement finds the use of algae as feed for animals as po-tentially having a big role to play in limiting global carbon emissions, while also providing the world with a major new source of sustainable proteins. The authors find that alga-culture (production of algae as an agricultural commodity), combined with a modest amount of carbon capture and se-questration, could help bring atmospheric carbon concentra-tions down to preindustrial levels by the end of the century, and radically alter—both literally and figuratively—the global food landscape.

The study is just the latest in a string of developments that suggest taxpayers’ investment in algae and other next-generation biofuel feedstocks is beginning to produce big dividends that extend well beyond sustainable transportation.

As I noted in my February column, DOE investments in algae R&D have led to highly promising breakthroughs in human and animal health, alternative fertilizers, wastewater treatment, and even sustainable surf boards. But the indus-try’s biggest impact may be in the most basic, yet vital, of markets: food and feed.

For decades, first-generation biofuel producers have de-livered high-quality, protein-rich animal feed in the form of distiller’s dried grains, as a coproduct of biofuels production. But now, the same traits that made algae an attractive crop for sustainable biofuel production—ability to grow on marginal lands using saltwater or wastewater, and yields many times those of traditional crops—are drawing increasing attention to algae. These traits form the basis for a new, sustainable source of protein that could greatly expand the world’s ag-ricultural base, and potentially address the world’s anticipated explosion in protein demand.

Based on feasible costs, the new study’s authors estimate that algae could have supplied 40 percent of global feeds in 2013. By intensifying protein production and shifting it to

previously nonproductive land, algaculture could free large swaths of arable land for other purposes such as human food crop production or reforestation, the authors find. The refor-estation scenario is particularly intriguing, as it would turn the traditional biofuels land use change argument on its head, and nearly singlehandedly offset global greenhouse gas emissions through sequestration in soil and forest biomass.

A growing number of feed trials suggest that algal feeds are especially well-suited as fish feed, which isn’t altogether surprising, given that algae form the base of most fish food chains. Substitution of algae for traditional fish meal, typically produced from ground up “trash” fish, could relieve pressure not only on land use, but ocean ecosystems as well.

In the words of the authors, algae-based animal feed is a “promising and simultaneous solution to food security and climate change and these systems merit greater attention and closer scrutiny than they have thus far received.”

Other promising new protein platforms, such as meth-ane-based microbial protein production, are also emerging from biofuels investments. And we’ve barely begun to con-template the protein potential of energy grasses and other purpose-grown energy crops of the future.

At the 2015 Milan Expo, U.S. Secretary of State John Kerry drew a direct link between climate security and food se-curity. Algae and other biomass sources offer a highly promis-ing opportunity to address both.

A 2015 Wall Street Journal editorial bemoaned the shift of next-generation biofuel developers into new markets like food and feed. The WSJ and other biofuels critics should be celebrating the side benefits of these public investments. They may well save the world in more ways than one.

Author: Matt CarrExecutive Director, Algae Biomass Organization

[email protected]

Food + Fuel: The New Biomass Equation BY MATT CARR

ADVANCED BIOFUELS AND CHEMICALS¦

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36 BIOMASS MAGAZINE | JUNE 2016

¦ADVANCED BIOFUELS

Expanding the Bioenergy WorkforceSkilled, professional, and motivated technicians and operators are in demand for first-generation, advanced biofuel and cogeneration plants, and other bioenergy facilities.BY BETSY FRADD

Chris Madsen needed a career change. After owning and operat-ing his own construction business for over 20 years, a hand injury pro-

pelled him to look in other directions. At 45, the father of two enrolled in the plant op-erations program at Walla Walla Community College. “An area that is focused on heav-ily [in the program] is the chemical process we use in order to utilize bioenergy,” says Madsen, who also completed a summer in-ternship at biorefinery developer ZeaChem, an industry partner of the Advanced Hard-wood Biofuels Northwest project.

Madsen and others are part of a grow-ing number of students recognizing the val-ue of instruction and hands-on experience to meet the needs of a growing bioproducts workforce. The program, which is admin-istered in partnership with the Agriculture Center of Excellence, is a component of AHB’s education efforts. Classes began in the fall of 2013, and in addition to the core applied associate degree in plant operations, students can earn certificates in bioproducts, biomass feedstock management, or even a transfer degree in plant operations. “The program prepares students to work in facili-

ties converting biomass into electricity, heat, transportation fuels, clean water and high-value chemicals and products,” says Jason Selwitz, colead of AHB’s Education Team, project manager at the Agriculture Center of Excellence, and a WWCC Energy Sys-tems Technology instructor.

Students are pursuing careers in public works, utilities, pulp and paper, food pro-cessing, industrial maintenance, wastewater and drinking water treatment, agriculture and forestry, bioproducts, solid waste man-agement and waste to energy, and engi-neering contractors. A minimum 10-week

DEPARTMENT

Students use a hammer mill to reduce particle size of hemp straw so that it’s ready for pretreatment using wet oxidation, in order to produce sugars ready for fermentation. PHOTO: WALLA WALLA COMMUNITY COLLEGE

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summer cooperative work experience is re-quired between the first and second year of the program.

For Madsen, working in this industry also has a moral component. “I’ve used this planet’s resources for my benefit and see the effects imposed on our home, earth and the environment,” he says. “Through self-and outside education, I have come to realize that in order for all of us to continue, we have to value and take care of our planet to move us forward. It’s time to examine and research what benefits and works symbioti-cally with our needs.”

Madsen’s 18-year-old son Michael, is also a student in the program. As it has de-veloped, so have the increased opportuni-ties for internships and positions. “Three students turned internship experiences into jobs in the biofuels and wastewater ar-eas,” says Selwitz. Industry representatives regularly visit campus to talk with students about their industry sectors, job openings, review resumes, and conduct mock inter-views. “By June 2017, we project to see 21 current first-year and dual-degree students graduate into meaningful careers within the rural reaches of the Northwest.”

Growth and collaboration are also vir-tual. Seven Bellingham Technical College process technology students are currently taking online courses in plant operations through WWCC. Students will earn their process technology degree at BTC and a certificate in Bioproducts from WWCC. Additionally, expansion of the plant op-erations program to the WWCC Clarkston campus will begin this fall, allowing stu-dents the option of earning a certificate in industrial maintenance followed by a degree in plant operations-mechanic.

Chris Madsen is excited to graduate this June. “I see myself working at either ZeaChem, possibly a power plant, or work-ing in some other biofuels-oriented field,” he says. “At my age, I am very thankful that this program came along when it did, and that it is something that seriously interests me and has given me a second working life. The future is bright.”

Author: Betsy FraddAdvanced Hardwood Biofuels Northwest and Extension

Forestry, Washington State University253-241-5043

http://www.hardwoodbiofuels.org

ADVANCED BIOFUELS¦

Students in the Plant Operations program at WWCC preparing food waste for composting with chipper.PHOTO: WALLA WALLA COMMUNITY COLLEGE

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38 BIOMASS MAGAZINE | JUNE 2016

Biomass Magazine Marketplace

Adhesive compounds withstand:• Acids • Bases • Organic Solvents

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From the feedstock handling to the final emission controls, let us utilize our expertise and 46+ years of experience to engineer solutions for your specific needs.

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Visit www.pelletheat.org/pfi-annual-conference for more information

Key Topics: • Enhancing Pellet Operations • Preparing for OSHA Inspections• Exporting Pellets • Policies & Regulations Impacting the Industry • Pellet Fuel Standards

Who should attend:• Pellet Fuel Manufacturers• Industry Suppliers• Equipment Manufacturers• Pellet Buyers from International Markets• Retailers and Distributors• Federal, state, and local government biomass experts• Anyone interested in learning more about the densified biomass industry

For more information, contact PFI at [email protected] Pellet Fuels Institute, located in Seattle, Washington, is a North American trade association promoting energy independence through the efficient use of clean, renewable, densified biomass fuel. For more information, contact the Pellet Fuels Institute at (703) 522-6778 or visit www.pelletheat.org.

• Educational Sessions • Industry Exhibits • Networking Opportunities

Register Today

July 24-26, 2016The Omni Grove Park InnAsheville, North Carolina

Page 40: 2016 June Biomass Magazine