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7/27/2019 31-05
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Step 1: Route the WH-RV12-TUNNEL harness through the snap bushings in
the F-1202F and F-1203A Bulkheads shown in Figure 1.
Step 2: Find the WH-F57 (BRN/YEL) Stall Warn Wire and route it through the
snap bushings in all the F-1215 Seat Ribs on the left side of the aircraft. Strip
the end of the stall warn wire and crimp on a female spade connector as called
out in Figure 2. Secure the spade connector to the t erminal shown in Figure 2
on the F-1270B ASSY on t he left side of the aircraft.
Step 3: Lay the remaining WH-RV12-TUNNEL harness through the wire
notches in all t hree F-1276C System Blocks then route though the forward
snap bushing in the F -1204 Center Section Assembly as shown in Figure 1.
Step 4: Find the WH-Q54 (ORN/BRN) Fuel Level wi re and WH-F55 (WHT)
GPS Data Out wi re then route them up through the upper snap bushing in the
F-1204 Center Section Assembly, then into the F- 1204Y Wire Run Conduit and
out the right end (use the string installed previously). Strip the end of the fuellevel wire and crimp on a ring terminal per the call-out in Figure 1.
Step 5: Find the WH-F50 (BRN/BLU) Spar Pin Wire and route it up through the
F-1204Y Wire Run Conduit and out the left end.
NOTE: An optional ES NOISE FILTER PUMP may be installed at this time
to reduce the possibility of audio noise from the fuel pump entering the
audio system. If installing the ES NOISE FILTER PUMP skip Step 6 andStep 7.
Step 6: Route the remaining WH-RV12-TUNNEL harness through the aft snap
bushing in the back of the F-1204 Center Section Assembly. Find the WH-P34
(RED) Fuel Pump Power Wire and strip the end. Also strip the end of the red
wire coming from the fuel pump if required. Crimp spade connectors onto these
wires and connect them together.
Step 7: Remove the left bolt holding down the fuel pump. Final-Drill 1/4 the
cushioned clamp called out in Figure 1. Sl ip the clamp around the wires and
onto the bolt, slip the ring terminal from the black ground wire coming from the
fuel pump over the bolt, then reinsert the bolt.
FIGURE 1: TUNNEL WIRE
HARNESS INSTALL AND FUEL
PUMP HOOKUP
WH-Q54(ORN/BRN)
ES 36154
F-1204 CENTERSECTION ASSEMBLY
(UPPER SNAP BUSHING)
F-1202B
F-1202F
F-1203A
F-1204Y
WIRE RUN CO
WH-F57(BRN/YEL)
F-1270B ASSY
FIGURE 2: STALL WARN HOOKUP
FUEL PUMP BOLT
FUEL PUMP GROUND RING TERMINAL
MS21919DG10
ES 421-0107
ES 421-0108
WH-P34(RED)
ES 421-0108
WH-F57(BRN/YEL)
F-1270B ASSY
DATE: REVISION:
VAN'S AIRCRAFT, INC.
02/22/10 3 RV-12
F-1230SHOWN FOR
REFERENCEONLY
WH-RV12-TUNNEL
F-1276CSYSTEMS
BLOCK
WH-F55(WHT)