4BTA3.9

P t C t l Parts Catalog

4BTA3.9

Cummins Inc.

User Information

Certain basic engine components have been matched to give optimum Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these componments are for a standard engine configuration. When ordering any of the Control Parts List (CPL) componments, please order by part description and engine serial number.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model

E i S i l N bEngine Serial Number

Page No. Page No.

Accessory Drive Pulley........................1 Starter Motor Mounting.......................74Aftercooler Plumbing.....................84, 85 Starting Motor...............................76Agency Approval 4

Table Of Contents

Agency Approval...............................4Air Fuel Control Plumbing................32, 33 Thermostat Housing.......................79, 80Air Intake Heater.............................3 Thermostat...................................18Alternator Drive.........................23, 24 Turbocharger Plumbing....................81, 82Alternator...................................19 Turbocharger.............................71, 72

Base Fuel Pump...............................43 Valve Cover..................................83Valve Tappet.................................11

Cam Follower Cover.......................14, 15 , Camshaft Gear................................73 Water Inlet Connection...................87, 88Camshaft.....................................64 Water Pump...............................89, 90Connecting Rod And Piston................65, 66Cooler,Engine Oil........................52, 53Crankshaft And Bearings....................7, 8Cylinder Block Cover.....................59, 60Cylinder Block.............................5, 6Cylinder Head........................68, 69, 70

Drive,Alternator.........................25, 26

Engine Fan...................................40Engine Instrument Panel......................20Engine Lifting Arrangement...................51Engine Vent Plumbing.........................86Exhaust Outlet Connection....................91

Fan Drive............................29, 30, 31Fan Pilot Spacer.............................75Flywheel Housing.........................38, 39Flywheel.....................................50Front Drive Adapter...........................2Front Gear Cover.........................12, 13Front Gear Train Accessory...................16Fuel Drain Location..........................17Fuel Drain Location..........................17Fuel Filter Plumbing.....................36, 37Fuel Filter..............................34, 35Fuel Plumbing............................46, 47Fuel Pump Coupling.......................41, 42Fuel Shutoff Valve.......................48, 49Fuel System Accessories......................44Full Flow Oil Filter.....................54, 55

Injector.....................................67

Location,Alternator......................21, 22Location,Turbocharger....................77, 78Lubricating Oil Pump.........................58

Mechanical Tachometer Driv...............27, 28

Oil Level Gauge 56 57Oil Level Gauge..........................56, 57Oil Pan Mounting.............................63Oil Pan..................................61, 62

Pump,Fuel Transfer...........................45

Rocker Levers.............................9, 10

Service Gasket Set.......................92, 93Service Gasket Set.......................92, 93

Accessory Drive Pulley Option No. AD9003Group No. 09.03

Ref No.

Part Number Part Name Req Remarks

Accessory Drive Pulley Accessory Drive Pulley Option AD9003 Groove Count: 1

Pulley Diameter (mm): 179.55 Effective Diameter (mm): 175.37

Pit h Di t ( ) 172 82 Pitch Diameter (mm): 172.82 Pulley Construction/Type: 1 piece 1/2 IN. V Pulley Rotation: Clockwise Pulley Ratio to Engine Speed: 1.00:1 Required Fan Hub Material: Cast Iron

Engine Family: Engine Family:

1 3919624 Pulley, Accessory Drive 1

Page 1

Front Drive Adapter Option No. AF9006Group No. 01.02.3

Ref No.


Front Drive Adapter Front Drive AdapterOption AF9006 Engine Family: B Series Option AF9006 Engine Family: B Series

Adaptable to a PTO: No Pulley Type: 8 Groove Torque Limit (LBS.FT.): 210 Location From FFOB (MM): 93.32 Pulley Effective Diameter (MM): 173.76 Attachment Provision: Mounted Restricted Cylinders: 4 6

1 3914494 Pulley, Crankshaft 12 3903857 Screw, Hexagon Flange Head Cap 4 M12 X 1.25 X 36

Page 2

Air Intake Heater Option No. AH9061-02Group No. 10.02

Ref No.


Air Intake Heater Air Intake Heater Option AH9061-02 Engine Family: B Series

Component Provided: Heater Heater Voltage: 24 Heater Amperage: 190p g Controls Provided: No

1 3929335 Heater, Engine 12 3938153 Gasket, Int Manifold Cover 1

Page 3

Agency Approval Option No. AP9898Group No. 01.06.1

Ref No.


Agency Approval Agency Approval Option AP9898 Certified By: Mep, Mep

Application: Nonroad certlevel: Stg I stg II special level: Stg I, stg II special

allowance: None cert agent: Mep, mep comments: Engines exported to China manufacturer of record: Cummins language: Chinese and English variant dataplate content:

In place of 3931342 In place of 3931342 DEP May Use: 4996936 variant nameplate content: In place of 5260014 DEP May Use: 5260840 kcec may use: 5260840 locate nameplate on top of valve cover over #4 or #6 cylinder (last cylinder from front).( y )

1 4996936 Dataplate 12 5262967 Nameplate 1

Page 4

Cylinder Block Option No. BP9081-02Group No. 01.01

Page 5

Cylinder Block Option No. BP9081-02Ref No.


Cylinder Block Cylinder Block Option BP9081-02 Engine Family: "B" Series

Cylinders: 4 Aspiration: Jacket Water Aftercooled

Group No. 01.01

Jacket Water Aftercooled High Speed Balancer: No Fuel Type: Diesel tapped fittings: Storm structural block: No crankshaft material: Forged steel Expansion plug 3007635 may be used in Brazil applications in place of 3914035. Contains encore-like block, use in place of BP9785. Cns may use 3900965 expansion plug in place of 3922072 expansion plug.

4089546 Kit, Cylinder Block 1 ***3938366 Block, Cylinder 1 Serviced as 4089546

1 *****3900956 Plug Expansion 31 *****3900956 Plug, Expansion 32 *****3914035 Plug, Expansion 23 *****4938189 Plug, Expansion 34 *****3927948 Screw, Hexagon Flange Head Cap 10 M12 X 1.50 X 119

*****3974157 Cap, Main Bearing 55 *******3900068 Dowel, Ring 26 *******3974156 Cap, Main Bearing 17 *****3938364 Block, Cylinder 18 *****4983253 Bushing 18 4983253 Bushing 1

***3933224 Kit, Cyl Block Hardware 15 *****3900068 Dowel, Ring 2

*****3678923 Plug, Threaded 2 M10 X 1 X 13.59 *******3678924 Plug, Threaded 1 M10 X 1 X 13.5

10 *******3678925 Seal, O Ring 1 M1011 *****3008468 Plug, Pipe 1 1/2 NPT12 *****3900257 Dowel, Pin 213 *****3900687 Plug, Expansion 114 *****3902343 D l Ri 214 *****3902343 Dowel, Ring 215 *****3926047 Seal, O Ring 116 *****3937214 Nozzle, Piston Cooling 417 *****3900955 Plug, Expansion 218 *****3900958 Plug, Expansion 119 *****3008469 Plug, Pipe 1 3/4 NPT20 *****3920706 Plug, Expansion 121 3933613 Tag, Instruction 122 3977851 Plug Threaded 222 3977851 Plug, Threaded 2

$Service Parts23 3904166 Sleeve, Salvage A/R

Page 6

Crankshaft and Bearings Option No. BP9081Group No. 01.02

Page 7

Crankshaft and Bearings Option No. BP9081Ref No.


Crankshaft and Bearings Crankshaft and Bearings Option BP9081

1 3968066 Crankshaft, Engine 12 3904483 Dowel, Pin 13 3929027 Gear, Crankshaft 1

Group No. 01.02

3 3929027 Gear, Crankshaft 1

4 3978818 Bearing, Main 4 Upper: Standard5 3978820 Bearing, Main 5 Lower: Standard6 3978822 Bearing, Thrust 1 Upper: Standard

4 3929017 Bearing, Main A/R 0.25 mm Oversize4 3929018 Bearing, Main A/R 0.50 mm Oversize4 3929019 Bearing, Main A/R 0.75 mm Oversize4 3929020 Bearing, Main A/R 1.00 mm Oversize

5 3929022 Bearing, Main A/R 0.25 mm Oversize5 3929023 Bearing, Main A/R 0.50 mm Oversize5 3929024 Bearing, Main A/R 0.75 mm Oversize5 3929025 Bearing, Main A/R 1.00 mm Oversize

$Service Parts3933224 Kit Cyl Block Hardware A/R For 1991 and Later 4B Engines 3933224 Kit, Cyl Block Hardware A/R For 1991 and Later 4B Engines

2 ***3904483 Dowel, Pin 17 3802820 Front Seal, Wearsleeve Kit A/R Front8 3926126 Rear Seal, Wear Sleeve Kit A/R Rear

Page 8

Rocker Levers Option No. BP9704-03Group No. 03.01

Page 9

Rocker Levers Option No. BP9704-03Ref No.


Rocker Levers Rocker Lever Option BP9704-03 Engine Family: "B" Series

Cylinders: 4 P/N 3910815 can be Used in Place of 3939420.

Group No. 03.01

Place of 3939420. 3922488 Support, Rocker Lever 4

1 ***3911423 Support, Rocker Lever 1 ***3922487 Shaft, Rocker Lever 1

2 3910811 Lever, Rocker 4 ***3910809 Lever, Rocker 1

3 ***3937438 Screw, Rocker Lever Adjusting 14 ***3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B5 ***3900705 Insert, Rocker Lever 1 Purchase Higher Level6 3910810 Lever, Rocker 4

***3910808 Lever, Rocker 13 ***3937438 Screw, Rocker Lever Adjusting 14 ***3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B5 ***3900705 Insert, Rocker Lever 1 Purchase Higher Level7 3900245 Washer, Plain 8 M198 3900242 Ring, Retaining 89 3901221 Screw, Hexagon Head Cap 4 M8 X 1.25 X 75

10 3920781 Screw Hexagon Flange Head Cap 410 3920781 Screw, Hexagon Flange Head Cap 411 3284377 Rod, Push 8

Page 10

Valve Tappet Option No. BP9705Group No. 04.01

Ref No.


Valve Tappet Camfollower Cover Option BP9705 Engine Family: B Series

C li d 4 Cylinders: 41 3931623 Tappet, Valve 8

Page 11

Front Gear Cover Option No. BP97101-11Group No. 01.06

Page 12

Front Gear Cover Option No. BP97101-11Ref No.


Front Gear Cover Front Gear Cover Option BP97101-11 Engine Family: B Series

Belt Retainer Included: Yes Noise Dampening Panel Provision: No

Group No. 01.06

Provision: No PTO Location: Low PTO Access for Tach Drive: Yes Gear Housing Material: Cast Aluminum Fuel Pump Mounted Angle: 35 degree ADDL. Clearance for ENG. Mount: No Compatible w/Oil Pan Corner Stiffener: Yes Engine Design Phase: Current Product Fuel Pump: Bosch A Brazil is using the p/n 3926846 screw qty(5) with dry lock pre applied and twenty

mm mm Length instead of p/n 3925883 screw qty(5) without dry lock pre applied and sixteen mm in length. BZL may use P/N 3969980 instead 3935582

1 3926863 Screw, Hexagon Flange Head Cap 102 3966976 Screw, Hexagon Flange Head Cap 12 3966976 Screw, Hexagon Flange Head Cap 13 3907998 Screw, Round Head Cap 2 M5 X 0.80 X 174 3912772 Retainer, Belt 15 3903924 Pin, Timing 16 3904849 Ring, Retaining 17 3913994 Seal, O Ring 18 3919683 Housing, Timing Pin 19 3915772 Seal, Rectangular Ring 1

10 3938156 Gasket, Gear Housing 111 3964422 H i G 111 3964422 Housing, Gear 1

3904353 Front Seal Service Kit 112 ***3935959 Seal, Oil 1 Serviced as 393711113 3935581 Cover, Gear 114 3924962 Screw, Hexagon Flange Head Cap 16 M8 X 1.25 X 16

$Service Parts 3937111 Front Seal Service Kit A/R

12 ***3935959 Seal Oil 1 Serviced as 393711112 ***3935959 Seal, Oil 1 Serviced as 3937111 ***3904351 Tool, Seal Installation 1 ***3904352 Tool, Seal Installation 1

Page 13

Cam Follower Cover Option No. CM9046-06Group No. 04.03

Ref No.


Cam Follower Cover Cam Follower Cover Option CM9046-06 Engine Family: B Series

Cylinders: 4 Hose Angle Off Breather (deg): 45 Hose Location on Baffle: Bottom Noise Panel Provision: None Double Baffle: Yes

Baffle Location on Engine: #3 Baffle Location on Engine: #3 cylinder Hose and Clamp Provided: Yes Drain Hose Length (mm): 360 Fuel Pump Type: Inline Breather Provision: Yes Noise Isolator Provision: No

1 3283767 Gasket, Push Rod Cover 12 3936186 Cover, Push Rod 12 3936186 Cover, Push Rod 13 3928759 Seal, Grommet 24 3900629 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 165 3918612 Hose, Plain 16 3904230 Clamp, Spring Hose 1

Page 14

Cam Follower Cover Option No. CM9701-01Group No. 04.03

Ref No.


Cam Follower Cover Cam Follower Cover Mounting Option CM9701-01 Structure Code: 02 EBM

Fuel Type: Diesel For Inline Fuel Pumps.

1 3928759 Seal Grommet 21 3928759 Seal, Grommet 22 3900629 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 16

Page 15

Front Gear Train Accessory Option No. DF9051Group No. 09.04

Ref No.


Front Gear Train Accessory Front Gear Train Accessory Option DF9051 Drive

Cover Plate Provided: Yes Engine Family: B Series To be selected when there is no air compressor, raw water pump or gear driven vacuum pump selected.

1 3929751 Gasket Accessory Drive Cover 11 3929751 Gasket, Accessory Drive Cover 12 3914868 Plate, Cover 13 3901249 Screw, Hexagon Flange Head Cap 2 M12 X 1.75 X 25

Page 16

Fuel Drain Location Option No. DL9028-04Group No. 06.07

Ref No.


Fuel Drain Location Drain Location Option DL9028-04 Drain Tube OD (mm): 7.90

Connection Type: Beadless Customer Connect Location: Fuel Pump - outboard

E i D i Ph C t Engine Design Phase: Current Product Engine Family: B Series, C Series Restricted Fuel Pump Mfg/Model: Bosch A, Nippondenso EP9, Zexel Hybrid A Attaches to outboard side

of pump BZL may use 3355095 of pump. BZL may use 3355095 in place of 3911447.

1 3911447 Connector, Banjo 12 3863988 Washer, Sealing 2

Page 17

THERMOSTAT Option No. EC9039Group No. 08.07

Ref No.


THERMOSTAT Thermostat Option EC9039 Degree C Thermostat Opens:

82 DEG C Engine Design Phase: Current

Product Product # of Thermostats: 1 Thermostat Type: Jiggle-Pin Vented Non-Vented: Vented Requires By-Pass Housing: No Engine Family: B Series Required Housing Bore Dia. (mm): 54.10

Structure Code: 02 EBM Structure Code: 02 EBM Low Gain Thermostat: No Thermostat Seat Type: Hard.

1 3972071 Thermostat 1

Page 18

Alternator Option No. EE9254-02Group No. 13.02

Ref No.


Alternator Alternator Option EE9254-02 manufacturer/model:

Delco Remy 24si 24 volt/70 a Voltage: 24 Amperage: 70 functions

w/horizontal oil filter: No w/horizontal oil filter: No alternator body length (mm):179.67

1 2874863 Alternator 1

Page 19

Engine Instrument Panel Option No. EG9261Group No. 15.08

Ref No.


Engine Instrument Panel Engine Instrument Panel Option EG9261 Structure Code: 02 EBM

Voltage: 24 Wiring Harness Provided: No Mag Switch Provided: Yes

G d R t N ti Ground Return: Negative Engine Family: B Series, C Series Restricted Engine Cylinders: 4, 6 Restricted Application: Automotive, Gen Drive, Industrial

1 3068915 Bracket Magnetic Switch 21 3068915 Bracket, Magnetic Switch 22 3906216 Nut, Hexagon Flange 4 M6 X 1.003 3913638 Screw, Hexagon Flange Head Cap 4 M6 X 1.00 X 164 3916302 Switch, Magnetic 2

Page 20

LOCATION,ALTERNATOR Option No. EH9029-05Group No. 13.02.3

Page 21

LOCATION,ALTERNATOR Option No. EH9029-05Ref No.


LOCATION,ALTERNATOR Alternator Location Option EH9029-05 Alternator

Manufacturer/Model: Bosch N-1 up to 14V/110A, Bosch N-1 up to 28V/80A,

Group No. 13.02.3

Bosch N 1 up to 28V/80A, Delco Remy 20 SI up to 12V/60A, Delco Remy 20 SI up to 24V/50A, Delco Remy 20 SI up to 24V/60A, Delco Remy 22 SI12V/100A, Delco Remy 22 SI12V/130A, Delco Remy 22 SI12V/160A, Delco Remy 22 SI24V/50A, Delco Remy 22 SI24V/70A

1 3052061 Screw, Hexagon Head Cap 1 1/2 - 13 X 1 in2 3900630 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 203 3900631 Screw, Hexagon Flange Head Cap 3 M8 X 1.25 X 254 3903105 Screw Hexagon Flange Head Cap 1 M12 X 1 75 X 1504 3903105 Screw, Hexagon Flange Head Cap 1 M12 X 1.75 X 1505 3279043 Nut, Hexagon Flange 1 M12 X 1.75

3965924 Support, Alternator 16 ***3965923 Support, Alternator 17 ***3520815 Pin, Roll 28 3910924 Brace, Alternator 19 3284474 Pulley, Alternator 1

Page 22

Alternator Drive Option No. EH9710-10Group No. 13.02.2

Page 23

Alternator Drive Option No. EH9710-10Ref No.


Alternator Drive Alternator Drive Option EH9710-10 Fan Drive Ratio: 1.10:1

Fan Center (mm): 295.9 Tensioner Position On Bracket: Low

Group No. 13.02.2

Bracket: Low Tensioner Mounting Holes: Single Set Tensioner Pulley Type: Standard Water Pump Pulley Diameter (mm): 88.00 Belt Supplier: Cummins Required Belt Length (mm): N/A Belt Tensioner Supplier: Cummins Damper Pulley Effective Diameter (mm): 173.76 Tall Tensioner Bracket: No Engine Family: "B" Series Alternator

Manufacturer/Model: Manufacturer/Model: Bosch N-1 up to 14V/110A Bosch N-1 up to 28V/80A

1 3900631 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 252 3904446 Screw, Hexagon Flange Head Cap 1 M10 X 1.50 X 703 3939580 Belt, V Ribbed 14 3937553 Tensioner, Belt 14 3937553 Tensioner, Belt 15 3925186 Screw, Flat Head Cap 1 M8 X 1.25 X 256 3283868 Bracket, Belt Tensioner 1

Page 24

DRIVE,ALTERNATOR Option No. EH9710Group No. 13.02.3

Page 25

DRIVE,ALTERNATOR Option No. EH9710Ref No.


DRIVE,ALTERNATOR Alternator Drive Option EH9710 Fan Drive Ratio: 1.10:1

Fan Center (mm): 295.9 Tensioner Position On Bracket: Low

Group No. 13.02.3

Bracket: Low Tensioner Mounting Holes: Single Set Tensioner Pulley Type: Standard Engine Design Phase: Current Product Tall Tensioner Bracket: No Engine Family: B Series Alternator Manufacturer/Model: Bosch N-1 up to 14V/110A, Bosch N-1 up to 28V/80A, Delco Remy 20 SI up to 12V/60A, Delco Remy 20 SI up to 24V/60A,

Delco Remy 22 SI12V/100A Delco Remy 22 SI12V/100A, Delco Remy 22 SI12V/130A, Delco Remy 22 SI12V/160A, Delco Remy 22 SI24V/70A, Motorcraft 100amp, Neihoff A1-200 Series up to 12V/80A, Neihoff A1-200 Series up to

24V/50A, 24V/50A, Neihoff A1-300 Series up to 12V/150A, Neihoff A1-300 Series up to 24V/80A, Prestolite A-24-60

1 3900631 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 252 3904446 S H Fl H d C 1 M10 X 1 50 X 702 3904446 Screw, Hexagon Flange Head Cap 1 M10 X 1.50 X 703 3288812 Belt, V Ribbed 14 3978022 Tensioner, Belt 15 3925186 Screw, Flat Head Cap 1 M8 X 1.25 X 256 3283868 Bracket, Belt Tensioner 1

Page 26

Mechanical Tachometer Driv Option No. EI9000Group No. 15.06

Ref No.


Mechanical Tachometer Driv No content options. To Option EI9000 provide accessory hole cover

when no mechanical tach drive or front oil fill is specified.

1 3903463 Cover, Access Hole 12 3903475 Seal, Rectangular Ring 1

Page 27

Mechanical Tachometer Driv Option No. EI9701-02Group No. 15.06

Ref No.


Mechanical Tachometer Driv Mechanical Tachometer Drive Option EI9701-02 Cover

Mechanical Tachometer Drive Provision: No Oil Fill Location: Fuel Pump Side Exhaust Side Valve Cover None Engine Family: C Series

B Series B Series

1 3903463 Cover, Access Hole 12 3903475 Seal, Rectangular Ring 1

Page 28

Fan Drive Option No. FA9076Group No. 08.03

Page 29

Fan Drive Option No. FA9076Ref No.


Fan Drive Fan Drive Option FA9076 Drive Hardware Supplier:

Cummins Fan Drive Ratio: 1.10:1 Mounting Bolt Circle (mm):

Group No. 08.03

Mounting Bolt Circle (mm):60 Engine Fan Center (mm): 295.9mm (11.65in) Horizontal Offset: 0.0 Unique Characteristics: Increased fan weight capability Fan Hub Pulley Material: Spun Steel Required Damper Pulley Effective DIA (mm): 173.76

1 3928873 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 40 3913433 Support, Fan 1

2 ***3035960 Ring, Retaining 23 ***3907769 Screw Hexagon Head Cap 1 M10 X 1 75 X 703 3907769 Screw, Hexagon Head Cap 1 M10 X 1.75 X 704 ***3923044 Retainer, Fan Hub 15 ***3910739 Bearing, Ball 16 ***3911924 Hub, Fan 17 ***3913434 Support, Fan 18 3914462 Pulley, Fan 1

Page 30

Fan Drive Option No. FA9706Group No. 08.03

Ref No.


Fan Drive Fan Drive Mounting Option FA9706 Engine Design Phase: Current

Product Installation Responsibility: Customer Fastener Length (mm): 20 Spacer Type: Clamping plate Fan Hub Material: Spun Steel Engine Family: B Series, C Series.

1 3903990 Screw, Hexagon Flange Head Cap 4 M10 X 1.50 X 20

Page 31

Air Fuel Control Plumbing Option No. FE9817-12Group No. 05.01.5

Page 32

Air Fuel Control Plumbing Option No. FE9817-12Ref No.


Air Fuel Control Plumbing Air Fuel Control Plumbing Option FE9817-12 Engine Family: B Series

Aspiration: Jacket Water Aftercooled Fuel Pump Mfg/Model: Bosch A

Group No. 05.01.5

Fuel Pump Mfg/Model: Bosch A Fuel Pump Governor: RSV Boost Control: Yes Turbo Exhaust Location: HMRO Turbocharger Type: Wastegate Wastegate Bracket Orientation: 30 degree up Turbo SPIG Orientation: 0 degree CPR Angle: 340 Turbine Angle: 20 Boost Line Routing: External Boost Line Pick-up Size: 1/2 IN. NPTF.

1 S 931 C Bushing, Reducing Pipe 1 1/2 NPTF(Ext) X 1/8 NPTF(Int)2 3282406 Tee, Street Pipe 13 3903035 Screw, Banjo Connector 14 3910265 Elbow Male Adapter 14 3910265 Elbow, Male Adapter 15 3990881 Connector, Banjo 16 3920344 Screw, Studded Flange Cap 1 M8 X 1.25 X 217 3920348 Clip 18 3914420 Clamp, Hose 2 10.5 - 13 mm9 3927317 Coupling, Elbow Hose 1

10 3991047 Hose, Plain 111 3991512 Tube, Air Fuel Control 112 3963983 Washer, Sealing 2 M1212 3963983 Washer, Sealing 2 M1213 3900589 Nut, Hexagon Flange 1 M8 X 1.2514 3906619 Plug, Pipe 1 1/8 NPT

Page 33

Fuel Filter Option No. FF9007-07Group No. 06.04

Page 34

Fuel Filter Option No. FF9007-07Ref No.


Fuel Filter Fuel Filter Option FF9007-07 Engine Family: B Series

Engine Cylinders: 4, 6

Group No. 06.04

3936315 Head, Fuel Filter 11 ***3936313 Head, Fuel Filter 12 ***3897329 Ball 1 7.0MM3 ***3936337 Adapter, Filter Head 14 3903293 Nut, Regular Hexagon Jam 1 M16 X 1.505 3931063 Filter, Fuel 1 Buy From Cummins Filtration6 3906694 Seal, Rectangular Ring 17 3906695 Seal, Rectangular Ring 18 3925955 Adapter, Filter Head M16 X 1.50 (Both Ends)9 3930942 Filter, Fuel 1 Purchase From Fleetguard

Page 35

Fuel Filter Plumbing Option No. FF9797-08Group No. 06.04.1

Page 36

Fuel Filter Plumbing Option No. FF9797-08Ref No.


Fuel Filter Plumbing Fuel Filter Plumbing Option FF9797-08 Engine Family: B Series

Cylinders: 4 Structure Code: 02 EBM Engine Design Phase: Current

Group No. 06.04.1

Engine Design Phase: Current Product Pump Mfg/Model: Bosch A Governor Type: RSV Filter Location: #4 cylinder Fuel Pump Mounted Angle: 35 degree Banjo Screw to Filter Head: M6 threaded hole Injection Pump Supply Line Material: Steel Tubing

3905860 Screw, Banjo Connector 1 Order 3911446 and 39395701 ***3911446 Screw, Banjo Connector 1 M12 X 1.50 X 242 ***3939570 Screw, Captive Washer Cap 1 M6 X 1.00 X 103 3863988 Washer, Sealing 14 3924725 Screw, Banjo Connector 1 M14 X 1.50 X 265 3963983 Washer, Sealing 26 3936348 Tube Fuel Supply 16 3936348 Tube, Fuel Supply 1

Page 37

Flywheel Housing Option No. FH9002-08Group No. 16.01

Page 38

Flywheel Housing Option No. FH9002-08Ref No.


Flywheel Housing Flywheel Housing Option FH9002-08 Structure Code: 02 EBM

Engine Design Phase: Current Product Wet/Dry Clutch: Dry

Group No. 16.01

Wet/Dry Clutch: Dry Housing Material: Aluminum SAE Size or Type: SAE 3 Starter Mount SAE: SAE #1 - 3 Bolt 90 degree Starter Mount Thread Type: Metric

1 3937426 Housing, Flywheel 12 3912072 Screw, Self Tapping Metal 2 M8 X 1.25 X 153 3904181 Plug, Threaded 1 3/4 - 16 UNF4 3908095 Plate, Cover 15 3910248 Plug, O Ring 16 3910260 Seal, O Ring 1

3357844 Cover, Rear 17 ***3970548 Seal, Oil 1 Serviced as 40893428 ***3936895 Cover Rear 18 ***3936895 Cover, Rear 19 3912473 Seal, Rectangular Ring 1

10 3991306 Screw, Hexagon Flange Head Cap 6

11 3938159 Gasket, Rear Cover 112 3920447 Screw, Hexagon Flange Head Cap 8 M12 X 1.75 X 4013 3928989 Clip 1

$Service Parts4089342 Kit Crankshaft Seal A/R 4089342 Kit, Crankshaft Seal A/R

7 ***3970548 Seal, Oil 1 Serviced as 4089342 ***3909409 Tool, Seal Installation 1 ***4089425 Tool, Seal Installation 1 ***4940231 Tool, Seal Installation 1

Page 39

Engine Fan Option No. FN9067Group No. 08.02

Ref No.


E i F Engine Fan Engine Fan Option FN9067 Fan Type: Sucker

Fan Blade Count: 10 Fan Supplier: Cummins Mounting Flange Thickness (MM): 3.00 Fan Maximum RPM: 3125 Fan Blade Material: Plastic

Fan Diameter (IN): 21 00 Fan Diameter (IN): 21.00 (533.4MM) Fan Weight (LBS): 3.51 (1.59KG) Fan Pilot Diameter (mm): 25.4 Fan Inertia (KGM2): 0.352 Engine Family: B Series C Series Required Mounting Capscrews: Required Mounting Capscrews:

M10 x 4, M8 x 4 Mounting Bolt Circle (MM): 50, 60

1 3912752 Fan, Engine 1

Page 40

Fuel Pump Coupling Option No. FP9040-01Group No. 09.01

Page 41

Fuel Pump Coupling Option No. FP9040-01Ref No.


Fuel Pump Coupling Fuel Pump Coupling Option FP9040-01 Engine Family: B Series

Air Compressor Support @ 185mm from FFOB: No Fuel Pump Supports Provided:

Group No. 09.01

Fuel Pump Supports Provided: Yes Boost Control Provision: Yes Engine Cylinders: 4 Structure Code: 02 EBM Engine Design Phase: Current Product Advertised Speed Restriction (<RPM): None FP Gear Timing (deg. crank): 0 deg retarded Fuel Pump Mfg/Model: Bosch A Aspiration: Jacket Water Aftercooled, Naturally Aspirated, Turbocharged

1 68139 Elbow Male Adapter 11 68139 Elbow, Male Adapter 12 3287750 Brace, Fuel Pump 13 3287752 Support, Fuel Pump 14 3900628 Screw, Hexagon Flange Head Cap 2 M6 X 1.00 X 305 3900635 Screw, Hexagon Flange Head Cap 2 M10 X 1.50 X 606 3902662 Nut, Hexagon Flange 4 M10 X 1.507 3903990 Screw, Hexagon Flange Head Cap 2 M10 X 1.50 X 208 3906619 Plug, Pipe 1 1/8 NPT9 3918536 Hose Flexible 19 3918536 Hose, Flexible 1

10 3921556 Cap, Tube 111 3924346 Tee, Female Branch 1

3932321 Connector, Male 112 ***3678925 Seal, O Ring 1 M1013 ***3932320 Connector, Male 1 1/8 NPTF X M10 X 1.0014 3934636 Gear, Fuel Pump 115 3969697 Seal, O Ring16 3937123 Stud 4 M10 X 1.50 (Both Ends) X 50( )17 3962431 Spacer, Mounting 2

Page 42

Base Fuel Pump Option No. FP97757-01Group No. 05.21

Ref No

Part Number Part Name Req RemarksNo.


Base Fuel Pump Fuel Pump FP97757-01 Option FP97757-01 Fuel Pump

Advertised HP: 110 @ 2200

1 3928603 Pump, Fuel Injection 1 Recon equivalent 3928603 RX

Page 43

Fuel System Accessories Option No. FS9170-06Group No. 05.19

Ref No.


Fuel System Accessories Lift Pump Option FS9170-06 Pump Style: Piston

Pump Stand Measured Flow (LPH): 117.0 - 229.9 Pump Measured Flow (Pump RPM): 1250) Fuel Inlet Size: 1/4-18 NPTF Filter Location: #4 cylinder Pre-Filter Provided: No Restricted Fuel Pump Angle: 35 degree Engine Design Phase: Current Product Solenoid Bracket Provision:

N No Fuel Cooler Plumbing Provision: N/A Restricted Fuel Pump: Bosch A Cylinders: 4 Engine Family: B Series

1 3900631 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 252 3914284 Spacer Mounting 12 3914284 Spacer, Mounting 13 3939258 Gasket, Cover Plate 24 3916361 Screw, Banjo Connector 1 M12 X 1.50 X 245 3963983 Washer, Sealing 2 M126 3936318 Pump, Fuel Transfer 17 3917280 Tube, Fuel Supply 1

Page 44

PUMP,FUEL TRANSFER Option No. FS9170-01Group No. 06.05

RefRef No.


PUMP,FUEL TRANSFER Lift Pump Option FS9170-01 Structure Code: 02 EBM

Pump Style: Piston Pump Stand Measured Flow (LPH): 117.0 - 229.9 Pump Measured Flow (Pump RPM): 1250 RPM): 1250

Fuel Inlet Size: 1/4-18 NPTF Filter Location: #4 cylinder Pre-Filter Provided: No Restricted Fuel Pump Angle: 35 degree Engine Design Phase: Current Product Solenoid Bracket Provision: No Fuel Cooler Plumbing Provision: N/A Restricted Fuel Pump: Bosch A Cylinders: 4 Engine Family: B Series.

1 3900631 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 252 3914284 Spacer Mounting 12 3914284 Spacer, Mounting 13 3939258 Gasket, Cover Plate 24 3916361 Screw, Banjo Connector 15 3963983 Washer, Sealing 26 4988749 Pump, Fuel Transfer 17 3917280 Tube, Fuel Supply 1

Page 45

Fuel Plumbing Option No. FT9969-05Group No. 06.03

Page 46

Fuel Plumbing Option No. FT9969-05Ref No.


Fuel Plumbing Fuel Plumbing Option FT9969-05 Engine Cylinders: 4

High Pressure Tube ID.: 1.8 Fuel Pump Governor: RSV Boost Control: With

Group No. 06.03

Boost Control: With Adaptable to Air Heater: Yes Required Lifting Bracket Orientation: Parallel to RFOB Fuel Pump Manufacturer/Model: Bosch A Restricted Engine Aspiration: Jacket Water Aftercooled, Turbocharged Aftercooler Water Supply Loc from FFOB (mm): 256.5 Material: USIT

1 4942278 Seal, Banjo Connector 42 3905307 Screw, Banjo Connector 4 M6 X 1.00 X 14.33 3918188 Washer, Sealing 2 8.0 mm

3924726 Valve, Check 1 M8 X 1.25 X 17.54 ***167157 Ball, Check 15 ***3916895 Pin Roll 15 ***3916895 Pin, Roll 16 ***3924723 Screw, Banjo Connector 17 3284575 Manifold, Fuel 18 3930837 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 50

3932151 Tube, Injector Fuel Supply 19 ***3282942 Brace, Tube 1

10 ***3904711 Brace, Tube 511 ***3917717 Brace, Tube 312 ***3917746 Isolator, Vibration 1212 3917746 Isolator, Vibration 1213 ***3919086 Brace, Tube 114 ***3920854 Screw, Captive Washer Cap 4 M5 X 0.80 X 2015 ***3920855 Screw, Captive Washer Cap 1 M5 X 0.80 X 3516 ***3932147 Tube, Injector Fuel Supply 1 #1 Cylinder17 ***3932148 Tube, Injector Fuel Supply 1 #2 Cylinder18 ***3932149 Tube, Injector Fuel Supply 1 #3 Cylinder19 ***3932150 Tube, Injector Fuel Supply 1 #4 Cylinder

Page 47

Fuel Shutoff Valve Option No. FV9360-01Group No. 05.06

Page 48

Fuel Shutoff Valve Option No. FV9360-01Ref No.


Fuel Shutoff Valve Fuel Shutoff Valve Option FV9360-01 valve activation: Electrical

Structure Code: 02 EBM engine design phase: Current product

Group No. 05.06

product Voltage: 24 valve manufacturer: Syncro-start Solenoid Location: Pump- Inboard Shutoff Valve Supplier: Cummins Solenoid Activation: Activate To Run Unique Characteristics: Packard weather pack connector-14 GA wire Cylinders: 4 Compatible Shutoff Lever: P/N 3934019 bolt-on governor: No fuel pump manufacturer/model:

Bosch "A" pump governor type: Bosch "A" pump governor type: RSV Engine Family: "B" Series min pull-in voltage (@ 250 degrees): 16.0volts DC Includes pull coil timer.

1 3934021 Nut, Lock 12 3934022 Washer, Plain 13 3972266 Timer, Overcrank 13 3972266 Timer, Overcrank 14 3991132 Screw, Hexagon Head Cap 25 3991168 Solenoid, Fuel Pump 1

Page 49

Flywheel Option No. FW9828Group No. 16.02

Ref No.


Flywheel Flywheel Option FW9828 Structure Code: 02 EBM

C engine design phase: Current product type: Flywheel housing SAE size or type: SAE 3

1 3900269 Washer, Plain 8 M122 3901395 Screw, Hexagon Head Cap 8 M12 X 1.25 X 32

3970976 Flywheel 1 3970976 Flywheel 13 ***3905427 Gear, Flywheel Ring 14 ***3970718 Flywheel 1

Page 50

Engine Lifting Arrangement Option No. LA9208Group No. 17.06

Ref Part Number Part Name Req Remarks

No.Part Number Part Name Req Remarks

Engine Lifting Arrangement Engine Lifting Arrangement Option LA9208 engine configuration: 4B

1 3908118 Bracket, Lifting 12 3910495 Screw, Hexagon Flange Head Cap 1 M12 X 1.75 X 303 3944061 Screw, Hexagon Flange Head Cap 1

Page 51

COOLER,ENGINE OIL Option No. LC9012-05Group No. 07.05

Page 52

COOLER,ENGINE OIL Option No. LC9012-05Ref No.


COOLER,ENGINE OIL Lube oil cooler Option LC9012-05 Structure Code: 02 EBM

Cylinders: 4 cooler type: Plate mounting position/location:

Group No. 07.05

position/location: Remote chief engineer approval required: Yes filter material: Cellulose Unique Characteristics: Elbow Connections Engine Families: "B" Series Restricted Aspiration: Turbocharged Jacket water aftercooled pressure relief set 65 PSI. This option does not provide adequate clearance for a non return valve which Provides oil starvation protection for Turbocharger bearing during

engine start up engine start-up.1 3900632 Screw, Hexagon Flange Head Cap 13 M8 X 1.25 X 352 3901445 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 453 3918427 Spring, Compression 14 3923334 Elbow, Male Adapter 15 3957543 Core, Cooler 16 3923333 Connector, Male 17 3929792 Gasket, Filter Head 18 3284164 Plug, Threaded 18 3284164 Plug, Threaded 19 3929457 Seal, O Ring 1

10 3918428 Plunger, Prs Regulator 111 4932124 Gasket, Oil Cooler Core 112 3284170 Cover, Lub Oil Cooler 1

Page 53

Full Flow Oil Filter Option No. LF9014-06Group No. 07.03

Page 54

Full Flow Oil Filter Option No. LF9014-06Ref No.


Full Flow Oil Filter Full Flow Oil Filter Option LF9014-06 Structure Code: 02 EBM

Engine Design Phase: Current Product Filter Length (mm): 175.01

Group No. 07.03

Filter Length (mm): 175.01 CPE Approval Required: Yes Mounting Location: Remote Hose 1 Ends: Straight/straight Hose 1 Quantity: 1 Hose 1 Length (mm): 850 Hose 2 Ends: Straight/90 degree Hose 2 Quantity: 1 Hose 2 Length (mm): 1300 Mtg Stud for Shipping Required in Exh Mnfld: No Engine Family: B Series Cylinders: 4, 6 Aspiration: Charged Air Cooled,

Jacket Water Aftercooled Jacket Water Aftercooled, Naturally Aspirated, Turbocharged.

1 3937743 Cartridge, Lub Oil Filter 1 Cummins Filtration P/N LF39592 3923357 Head, Lub Oil Filter 1 Buy From Cummins Filtration3 S 167 A Screw, Hexagon Head Cap 2 1/4 - 20 X 7/8"4 3901249 Screw, Hexagon Flange Head Cap 2 M12 X 1.75 X 255 3924567 Connector, Male 26 3916459 Hose Flexible 16 3916459 Hose, Flexible 17 3919377 Hose, Flexible 18 3914506 Bracket, Filter 19 3937746 Decal 1

Page 55

Oil Level Gauge Option No. LG9003-04Group No. 07.02

Page 56

Oil Level Gauge Option No. LG9003-04Ref No.


Oil Level Gauge Oil Level Gauge Option LG9003-04 Family: "B" Series

Cylinders: 4 Supplier: Cummins Oil Pan High Limit (qt): 10

Group No. 07.02

Oil Pan High Limit (qt): 10 Oil Pan Low Limit (qt): 8 Oil Pan Sump: Rear Entry Location From FFOB (mm): 408.0 Power Angle (Deg): 0 Engine Tilt (Deg): 0 Pull Direction: Horizontal Functions With Air Compressor: Yes Tube Termination Side: Fuel Pump Side Handle Horizontal From Crank CL: TBD Handle Vertical From Crank CL: TBD Handle Horizontal From

FFOB: TBD FFOB: TBD Functions With Balancer: No Restricted Breather Type: Open

1 3909395 Clamp, Spring Hose 2 1/2" ID2 3900240 Nut, Regular Hexagon 1 M8 X 1.253 3925883 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 164 3900955 Plug, Expansion 14 3900955 Plug, Expansion 15 3905799 Tube, Oil Gauge 16 3905802 End, Oil Gauge Tube 17 3280885 Tube, Oil Gauge 18 3905804 Brace, Tube 19 3933364 Dipstick 1

Page 57

Lubricating Oil Pump Option No. LP9062-01Group No. 07.06

Ref No.


Lubricating Oil Pump Lubricating Oil Pump Option LP9062-01 Structure Code: 02 EBM

engine design phase: Current product pump drive: Non- crank concentric body material: Cast iron body

f (G flow rate at pump speed (GPM at RPM) 2.7 at 750 gear type: Steel HCR gear piston cooling method: Saddle jet Engine Families: "B" Series cylinders - engine aspiration: 4 - charge air cooled, 4 - jacket water

aftercooled 4 sea water aftercooled, 4 - sea water aftercooled, 4 - turbocharged

1 3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 302 4939587 Pump, Lubricating Oil 1

Page 58

Cylinder Block Cover Option No. OB9000Group No. 01.08

Ref No.


Cylinder Block Cover Plug for use when no side Option OB9000 oil is specified.

1 3905369 Plug, Expansion 1

Page 59

Cylinder Block Cover Option No. OB9704Group No. 01.08

Ref No.


Cylinder Block Cover Cylinder Block Cover Adapter Option OB9704 Oil Fill Location: Not Fuelp

Pump Side Air Compressor Support Provided: No CPR Rear Support Location: None Fasteners Provided: Yes CPR Oil Drain Provision: No

1 3900958 Plug, Expansion 1

Page 60

Oil Pan Option No. OP9004-04Group No. 07.01

Page 61

Oil Pan Option No. OP9004-04Ref No.


Oil Pan Oil Pan Option OP9004-04 Engine Family: B Series

Cylinders: 4 Sump Style: Standard Sump Location: Rear

Group No. 07.01

Sump Location: Rear Oil Pan Material: Stamped Steel Drain Location: Exhaust Manifold side Pan High Capacity (qt): 10 (9.461 l) Pan Low Capacity (qt): 8 (7.569 l) Pan Front Up Angularity (deg): 45 Pan Front Down Angularity (deg): 45 Pan Side To Side Angularity (deg): 45 Oil Pan Type: Non-isolated

1 3905206 Connection, Oil Suction 12 3938157 Gasket, Flange 13 3900630 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 204 3901049 Pan, Oil 15 3920773 Washer, Sealing 1 M186 3924147 Plug, Threaded 1 M18 X 1.507 3902425 Washer, Sealing 1 M228 3924148 Plug, Threaded 1 M22 X 1.50 X 148 3924148 Plug, Threaded 1 M22 X 1.50 X 14

Page 62

Oil Pan Mounting Option No. OP9704-04Group No. 07.01

Ref No.


Oil Pan Mounting Oil Pan Mounting Option OP9704-04 Engine Family: B Seriesp g y

Cylinders: 4 Bedplate Capability: Without Required Oil Pan Material: Stamped Steel Structure Code: 02 EBM Oil Pan Type: Non-Isolated For Internally Cast Oil Suction Tube: No

1 3938162 Gasket Oil Pan 11 3938162 Gasket, Oil Pan 12 3900630 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 203 3920400 Screw, Hexagon Flange Head Cap 28 M8 X 1.25 X 21

Page 63

Camshaft Option No. PP2351-02Group No. 01.07

Ref No.


Camshaft Camshaft Option PP2351-02

3926806 Camshaft 11 ***3902332 Key, Plain Woodruff 12 ***3927155 Support, Camshaft Thrust 13 ***3900227 Screw, Hexagon Head Cap 2 M8 X 1.25 X 224 ***3929028 G C h f 14 ***3929028 Gear, Camshaft 15 ***3929885 Camshaft 1

Page 64

Connecting Rod and Piston Option No. PP2351-09Group No. 01.04

Page 65

Connecting Rod and Piston Option No. PP2351-09Ref No.


Connecting Rod and Piston Connecting Rod and Piston Option PP2351-09

3928677 Piston, Engine 1 ***4943979 Rod, Engine Connecting 4

1 *****4943978 Rod, Engine Connecting 1

Group No. 01.04

1 4943978 Rod, Engine Connecting 12 *****4891178 Bushing 13 *****4891179 Screw, Connecting Rod Cap 24 ***3969562 Bearing, Connecting Rod 4 Standard5 ***4893693 Bearing, Connecting Rod 4 Standard6 ***3802747 Kit, Engine Piston 4 Standard

*****3928673 Piston, Engine 1 Serviced as 38027477 *****3920691 Ring, Retaining 28 *****3802421 Set, Piston Ring 1 Standard9 ***3934047 Pin, Piston 4

6 3806219 Kit, Engine Piston A/R ***3930450 Piston, Engine 1 Serviced as 3806219

7 ***3920691 Ring, Retaining 28 ***3802421 Set, Piston Ring 1 Standard

6 TBD Kit, Engine Piston A/R Grade C***3930451 Piston Engine 1 ***3930451 Piston, Engine 1

6 3802764 Kit, Engine Piston A/R 0.50 mm Oversize ***3928674 Piston, Engine 1 Serviced as 3802764

7 ***3920691 Ring, Retaining 28 ***3802422 Set, Piston Ring 1 0.50 mm Oversize

6 3802765 Kit, Engine Piston A/R 1.00 mm Oversize***3928675 Piston, Engine 1 Serviced as 3802765 3928675 Piston, Engine 1 Serviced as 3802765

7 ***3920691 Ring, Retaining 28 ***3802423 Set, Piston Ring 1 1.00 mm Oversize

4 4932375 Bearing, Connecting Rod A/R 0.25 mm Oversize4 4932376 Bearing, Connecting Rod A/R 0.50 mm Oversize4 4932377 Bearing, Connecting Rod A/R 0.75 mm Oversize4 4932378 Bearing, Connecting Rod A/R 1.00 mm Oversize

5 4892795 Bearing, Connecting Rod A/R 0.25 mm Oversize5 4892796 Bearing, Connecting Rod A/R 0.50 mm Oversize5 4892797 Bearing, Connecting Rod A/R 0.75 mm Oversize5 4892798 Bearing, Connecting Rod A/R 1.00 mm Oversize

Page 66

Injector Option No. PP2351-01Group No. 06.01

Ref No.


Injector Injector Option PP2351-01

3802677 Kit, Injector 4 Recon Equivalent 3802677 RX1 ***3903380 Seal, Banjo Connector 12 ***3909356 Seal, Rectangular Ring 1

3 ***3929490 Injector 1 Serviced as 3802677

Page 67

Cylinder Head Option No. PP97173-06Group No. 02.01

Page 68

Cylinder Head Option No. PP97173-06Ref No.


Cylinder Head Cylinder Head Option PP97173-06 Engine Family: B Series

Engine Design Phase: Current Product Cylinder: 4

Group No. 02.01

Cylinder: 4 Swirl: Low MFLD Pressure to Lift EXH Valve (PSI): 36 Notched Head: No Cylinder Head Material: Cast Iron Cylinder Head Valve Material: Standard Exhaust Manifold Type: Dry Aftercooler Water Supply Tap From FFOB (mm): 256.5 forward Valve Seat Inserts: No Valve Bridge Scalloping: No Compression Brake Mounting Hardware: No

Aspiration: Jacket Water Aspiration: Jacket Water Aftercooled

3967460 Head, Cylinder 11 ***3966448 Head, Cylinder 12 *****3812092 Plug, Expansion 33 *****3906619 Plug, Pipe 1 1/8 NPT4 *****3008468 Plug, Pipe 5 1/2 NPT

*****3802355 Valve, Intake 4 3802355 Valve, Intake 410 *******3920867 Valve, Intake 4 Serviced as 38023555 *******3900250 Collet, Valve 8

*****3802356 Valve, Exhaust 411 *******3920868 Valve, Exhaust 4 Serviced as 38023565 *******3900250 Collet, Valve 86 *****3932453 Spring, Valve 87 *****3935038 Retainer, Valve Spring 88 *****3957912 Seal, Valve Stem 4,9 *****3957912 Seal, Valve Stem 4

12 3920779 Screw, Hexagon Flange Head Cap 4 M12 X 1.75 X 7013 3920780 Screw, Hexagon Flange Head Cap 10 M12 X 1.75 X 12014 3934712 Tube, Aftercooler 1

$Service Parts

15 3925176 Insert, Valve Exhaust16 3925177 Insert Valve Intake16 3925177 Insert, Valve Intake

17 3904408 Guide, Valve Stem Thick Wall 60.50mm Long intake

18 3904409 Guide, Valve Stem Thick Wall 51.75mm Long exhaust

19 3906206 Guide, Valve Stem Thin Wall Can be Used on intake and exhaust

Page 69

Cylinder Head Option No. PP97300Group No. 02.01

Ref No.


Cylinder Head Cylinder Head Mounting Option PP97300 Structure Code: 02 EBM

Engine Family: B Series Engine Cylinders: 4 Gasket Material: Standard

1 3283569 Gasket Cylinder Head 11 3283569 Gasket, Cylinder Head 1

Page 70

Turbocharger Option No. PP97306-01Group No. 10.05

Page 71

Turbocharger Option No. PP97306-01Ref No.


Turbocharger Turbocharger Option PP97306-01 Engine Family: B Series

Engine Design Phase: Current Product Turbocharger Location: HMRO

Group No. 10.05

Turbocharger Location: HMRO Turbocharger Type: Wastegate Wastegate Pressure Setting (BAR): 0.001 Turbo Model: HX30W Fixed Compressor Outlet Engine Cylinders: 4 Engine Aspiration: Jacket Water Aftercooled Turbine Exhaust Outlet Type: Half Marmon Actuator Position: High

3592122 Turbocharger1 ***3592121 Turbocharger 1 Serviced as 38029062 ***3519807 Gasket, Turbocharger 1 Cummins Equiv. 39143883 ***3709861 Gasket, Turbocharger 1 Cummins Equiv. 39013564 3818823 Stud 4 M10 X 1 5 6G Both Ends4 3818823 Stud 4 M10 X 1.5-6G Both Ends5 3818824 Nut, Hexagon Flange 4 M10 X 1.50

Page 72

Camshaft Gear Option No. PP97634Group No. 01.07.2


eNo.


Camshaft Gear Camshaft Gear Option PP97634 Structure Language: 02 EBM

Camshaft Gear Material: Steel Camshaft Gear Design: One- piece Engine Family: B Series Engine Cylinders: 4

1 3929028 Gear, Camshaft 1

Page 73

Starter Motor Mounting Option No. SM9746-02Group No. 13.05.1

Ref No.


Starter Motor Mounting Starter Mounting Option SM9746-02 Clutch Type: Wet

Mounting Capscrew or NutSize: M10 Size: M10

Required Pilot Bore (mm):88.9 Spacer Thickness (mm): 0.0 Structure Code: 02 EBM Mount Component: Non-Oil Seal Engine Families: B Series Starter Mount SAE: SAE #1 - 2 Bolt 180 degree.

1 3968471 Screw, Twelve Point Cap 2 M10 X 1.50 X 352 3931603 Gasket, Starter 1

Page 74

Fan Pilot Spacer Option No. SP9021Group No. 08.05


eNo.


Fan Pilot Spacer Fan Pilot Spacer Option SP9021 Spacer Thickness (MM): 50.80

Spacer Type: Spacer Fan Pilot Diameter (MM): 25.4 Engine Family: B Series C Series Mounting Bolt Circle (MM): 60

1 3910130 Spacer, Fan Pilot 1

Page 75

Starting Motor Option No. ST9247Group No. 13.05

Ref No.


Starting Motor Starting Motor Option ST9247 Mfg: Nippondenso

Volt: 24 Model/Type: R4.5 Dia Pitch: 8/10 Mt SAE: SAE #1-2 Bolt 180 Over-Crank Protection Provided: No Cummins Nameplate: With Engine Family: "B" Series Private Branded Jump Start Protection: Yes

1 3957593 Motor Starting 11 3957593 Motor, Starting 1

Page 76

LOCATION,TURBOCHARGER Option No. TB9397-09Group No. 10.06.1

Page 77

LOCATION,TURBOCHARGER Option No. TB9397-09Ref No.


LOCATION,TURBOCHARGER Turbocharger Location Option TB9397-09 Engine Family: B Series

Cylinders: 4 Exhaust Outlet Location: HMRO

Group No. 10.06.1

HMRO

1 3008468 Plug, Pipe 1 1/2 NPT2 3033033 Clamp, Hose 2 2 - 2 1/2 in3 3278499 Washer, Plain 24 3944593 Screw, Hexagon Flange Head Cap 8 M10 X 1.5 X 655 3901635 Manifold, Exhaust 16 3901447 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 757 3906619 Plug, Pipe 1 1/8 NPT8 3909394 D i k 18 3909394 Draincock 19 3910778 Decal 1

10 3970404 Hose, Plain 111 3927154 Gasket, Exhaust Manifold 412 4947109 Aftercooler 113 3930837 Screw, Hexagon Flange Head Cap 614 3931264 Gasket, Connection 115 3938153 Gasket, Int Manifold Cover 116 3931997 Connection Air Crossover 116 3931997 Connection, Air Crossover 1

Page 78

Thermostat Housing Option No. TH9001-04Group No. 08.07

Page 79

Thermostat Housing Option No. TH9001-04Ref No.


Thermostat Housing Thermostat Housing Option TH9001-04 Structure Code: 02 EBM

thermostat bore: 54.10 outlet type/OD (mm): 45.0 outlet direction: Vertical

Group No. 08.07

outlet direction: Vertical bracket direction: Vertical/forward airation method: Non-vented tappings for belt tensioner: No engine design phase: Current product Engine Families: "B" Series

1 3285102 Housing, Thermostat 12 3923331 Gasket, Thm Housing Cover 13 3900632 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 354 3926972 Screw, Hexagon Flange Head Cap 25 3903757 Bracket, Lifting 1

Page 80

Turbocharger Plumbing Option No. TP9730-08Group No. 10.06.2

Page 81

Turbocharger Plumbing Option No. TP9730-08Ref No.


Turbocharger Plumbing Turbocharger Plumbing Option TP9730-08 Structure Code: 02 EBM

Engine Cylinders: 4 Engine Family: B Series Turbo Exhaust Location: HMRO

Group No. 10.06.2

Turbo Exhaust Location: HMROOil Filter Mounted Location: Remote

Manifold Type: Dry Turbo Supply Line Routing: Outboard Block Drain Location: Front Drain Fuel Type: Diesel Bearing Housing Manfacturer:

H l t Holset Turbo Drain Line Type: flexible

1 3900630 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 202 3916289 Hose, Flexible 1

3919687 Connector, Female 23 ***3037236 Seal, O Ring 14 ***3284244 Connector Female 14 3284244 Connector, Female 15 3924389 Washer, Sealing 2 7.2 mm

3934084 Connection, Turbocharger Oil Drain 16 ***3928624 Seal, O Ring 27 ***3934091 Connection, Turbocharger Oil Drain 18 3937706 Gasket, Oil Drain 1 Replace With 5264569

Page 82

Valve Cover Option No. VC9001-06Group No. 03.01.1

Ref No.


Valve Cover Valve Cover Option VC9001-06 family: "B" Series

Cylinders: 4 Oil Fill Cylinder: Cylinder 1 noise supression provision: No Structure Code: 02 EBM studded capscrew location: None

1 3930906 Gasket, Valve Cover 42 3935449 Isolator, Noise 43 3907049 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 214 3928404 Cover, Valve 35 3928405 Cover, Valve 1

4945762 Cap, Filler 16 ***3936876 Seal, Rectangular Ring 16 3936876 Seal, Rectangular Ring 17 ***4962608 Cap, Filler 1

Page 83

Aftercooler Plumbing Option No. WA9739-06Group No. 10.01.1

Page 84

Aftercooler Plumbing Option No. WA9739-06Ref No.


Aftercooler Plumbing Aftercooler Plumbing Option WA9739-06 Exhaust Manifold Type: Dry

Restricted Alternator Moutning: N/A Exhaust Connection: N/A

Group No. 10.01.1

Exhaust Connection: N/A Works Only with Rear Expansion Tank: N/A

1 3907167 Coupling, Plain Hose 12 3937613 Clamp, Hose 83 4940670 Hose, Plain 14 4992989 Tube, Aftercooler 15 3933606 Tube, Aftercooler 16 3934720 Hose, Elbow 27 3928909 Hose, Elbow 1

Page 85

Engine Vent Plumbing Option No. WH9010-02Group No. 08.13.1

Ref No.


Engine Vent Plumbing Option Type: Engine Vent Option WH9010-02 Water Supply Tap Location:

Cylinder Head Top Front- Inboard

Size: 1/2 14 NPTF Straight Size: 1/2-14 NPTF Straight Customers Hose Connection: 3/8 In. ID Cooling system vent arrangement with check valve for plumbing to radiator top tank.

3935152 Valve, Check 11 ***3922503 Coupling, Plain Hose 11 3922503 Coupling, Plain Hose 12 ***3935153 Bushing, Reducing Pipe 13 ***3935182 Plunger, Check Valve 14 ***3935183 Bushing 1

Page 86

Water Inlet Connection Option No. WI9002-02Group No. 08.07.1

Ref N



Water Inlet Connection Water Inlet Connection Option WI9002-02 Structure Code: 02 EBM

Engine Family: B Series

1 3934878 Connection, Water Inlet 12 3901757 Screw, Hexagon Flange Head Cap 3 M10 X 1.50 X 753 3906697 Seal Rectangular Ring 13 3906697 Seal, Rectangular Ring 1

Page 87

Water Inlet Connection Option No. WI9701Group No. 08.07.1

Ref No.


Water Inlet Connection Plugs for use in water inlet Option WI9701 connection to be used without

ater cooled e ha st manifold water cooled exhaust manifold1 3008468 Plug, Pipe 2 1/2 NPT

Page 88

Water Pump Option No. WP9033-02Group No. 08.01

Ref No.


Water Pump Water Pump Option WP9033-02 Pulley Type: Hardenedp y yp

Pulley Diameter (mm): 88.00 Engine Design Phase: Current Product Unique Characteristics: Revised Weep Chamber Restricted Application: Automotive, Construction Engine Family: "B" Series

P/N 3903297 O i S l i P/N 3903297 O-ring Seal is interchangable with P/N3906698 TCL may use P/N 3900227 in place of P/N 3941981. KCEC may use P/N 3283603 in place of

P/N 3285411 P/N 3285411.1 3093730 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 25

3286277 Kit, Water Pump 1 Recon Equivalent 3286277 RX2 ***3906698 Seal, Rectangular Ring 13 ***3285411 Pump, Water 1 Serviced as 3286277

Page 89

Water Pump Option No. WP9617-01Group No. 08.01

Ref No


q

Water Pump Water Pump Option WP9617-01 Pulley Type: Standard

Structure Code: 02 EBM pulley diameter (mm): 88.00 engine design phase: Current product Unique Characteristics: Useable with all belt Useable with all belt

tensioners Engine Family: "B" Series

1 3093730 Screw, Hexagon Flange Head Cap 2 3286278 Kit, Water Pump 1 Recon Equivalent 3286278 RX

2 ***3906698 Seal, Rectangular Ring 13 ***3285414 Pump, Water 1 Serviced as 3286278p

Page 90

Exhaust Outlet Connection Option No. XS9009-01Group No. 11.01.1

Ref No.


Exhaust Outlet Connection Exhaust Outlet Connection Exhaust Outlet Connection Exhaust Outlet Connection Option XS9009-01 Structure Code: 02 EBM

Engine Family: "B" Series Exhaust Manifold Type: Dry Connection Orientation: Clamp Only mounting flange to turbocharger: 1/2 Marmon Turbocharger Type: N/A Restricted Cylinders: 4,6 Restricted Cylinders: 4,6

Restricted Aspiration: N/A1 3903652 Clamp, V Band 1

Page 91

SERVICE GASKET SETRef No.


SERVICE GASKET SET

3802375-01 Set, Lower Eng Gasket 1

Group No. 17.02

3802375 01 Set, Lower Eng Gasket 1 ***154916 Gasket, Hydraulic Pump 1 ***3283767 Gasket, Push Rod Cover 1 ***3804899 Kit, Front Seal Service 1 Contains Debris Shield ***3901020 Nozzle, Piston Cooling 4 ***3902425 Washer, Sealing 2 M22 ***3903475 Seal, Rectangular Ring 1 ***3905595 Gasket, Timing Pin Housing 1 ***3906696 Seal, Rectangular Ring 1 ***3906697 Seal, Rectangular Ring 1 ***3906698 Seal, Rectangular Ring 1 ***3908096 Gasket, Cover Plate 1 ***3912473 Seal, Rectangular Ring 1 ***3913994 Seal, O Ring 1 ***3915772 Seal, Rectangular Ring 1 ***3915800 Seal, Rectangular Ring 1 ***3916042 Gasket, Hydraulic Pump 1

***3920773 Washer Sealing 1 M18 ***3920773 Washer, Sealing 1 M18 ***3928759 Seal, Grommet 6 ***3929751 Gasket, Accessory Drive Cover 1 ***3929792 Gasket, Filter Head 1 ***3933261 Shield, Dust 1 ***3939355 Gasket,Fuel Pump 1 ***3934486 Rr Crankseal Serv Kit 1 ***3937214 Nozzle, Piston Cooling 4

***3938156 Gasket, Gear Housing 1 3938156 Gasket, Gear Housing 1 ***3938157 Gasket, Flange 1 ***3938159 Gasket, Rear Cover 1 ***3938162 Gasket, Oil Pan 1 ***3939258 Gasket, Cover Plate 1 ***3942914 Gasket, Oil Cooler Core 1 ***3942915 Gasket, Filter Head 1

Page 92

SERVICE GASKET SETRef No.


SERVICE GASKET SET

STANDARD THICKNESS

Group No. 17.02

STANDARD THICKNESS 4089648 Set, Upper Eng Gasket 1 ***3283333 Gasket, Cylinder Head 1 ***3900808 Seal, Injector 4 ***3901356 Gasket, Turbocharger 1 Holset P/N: 3709861 ***3902425 Washer, Sealing 1 M22 ***3903380 Seal, Banjo Connector 4 ***3906694 Seal, Rectangular Ring 1 ***3906773 Washer, Sealing 1 ***3910824 Seal, O Ring 4

***3912220 Gasket, Exhaust Outlet Connection 1 ***3918188 Washer, Sealing 2 8.0 mm ***3919358 Sleeve, Injector 4 ***3923261 Seal, Injector 4 ***3923331 Gasket, Thm Housing Cover 1 ***3927154 Gasket, Exhaust Manifold 4 ***3930906 Gasket, Valve Cover 4

***3935449 Isolator Noise 4 3935449 Isolator, Noise 4 ***3936876 Seal, Rectangular Ring 1 ***3937142 Seal, Injector 4 ***3937706 Gasket, Oil Drain 1 Replace With 5264569 ***3938153 Gasket, Int Manifold Cover 1 ***3957912 Seal, Valve Stem 8 ***3283336 Gasket, Cylinder Head 1 0.25mm Oversize

Page 93

Cummins IncCummins Inc.

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