, CaseyJen TheRelationshipbetweentheProductDesignandtheSupplierQualityAssessmentandManagement,,,,,,,,,1.:,(Appearance),,,,,,(Cosmetic),,,,,/,,,,,;,,,,,,,,,,,,,,?,,,,,,,,,,,,(1),,2.,:,,,,,,,, ,,,,,,,,(QualitySystemAuditandQualityProcessAudit),,,,(),(40%,30%,30%,),,,,,,(Material)(Resources),ERP(EnterpriseResourcePlanning),,,,,,(HP,Dell,Apple,IBM,Sony),(SQA,SupplierQualityAssessment),(GM,Chrysler,Ford),TS16949QSA (QualitySystemAssessmentManual),APQP,PPAP,FMEA,MSA,SPC (2),,,SQA ,,(,,),,,,,,/,,:1.,,(Sleepingvendor):,,QSAQPA ,(AuditEvidence)(ConformityAudit),,,2.,,,,,,,(Robustness),,,,,,ISO/TS169492002PPAP (ProductionPartApprovalProcess,3),18 (,PPAP ,,):2.1(DesignRecords)(4)2.2(AuthorizedEngineeringChangedocuments)2.3 (CustomerEngineeringApproval)2.4 (DesignFMEA),2.5 (ProcessFlowDiagram)2.6 (ProcessFMEA)2.7 (ControlPlan)2.8 (MeasurementSystemAnalysisStudies),,,,2.9 (DimensionalResults)2.10 /(RecordsofMaterial/PerformanceTestResult),,2.11(InitialProcessStudies) Cpk,Ppk; XbarR 25 100 1.67,1.331.66 , 4,(subgroupvariation,5),d2C4,: 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20C4 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.97 3.078 3.173 3.258 3.336 3.407 3.472 3.532 3.588 3.64 3.689 3.735d2 0.7979 0.8862 0.9213 0.94 0.9515 0.9594 0.965 0.9693 0.9727 0.9754 0.9776 0.9794 0.981 0.9823 0.9835 0.9845 0.9854 0.9862 0.9869R

=Rk, S =Sk, S = _(X-X

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= ,,PPKos,,R ,,,,,CP=T/6,CPK=(1|Ca|)XCP,Ca ,,R ,,,,,,CPKPPK,,,,,,PPK>1.67, 1.33 PPK 1.66,CPK>1.33,,,,,,(),(R

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-R,,,,,,,,,,:1. (,),,100% 2. ,,3. ,,4. ,,,,? ,??GR&R ?()5. ,,,6. ?,??(,GageR&R),,?,?7. (Masterorlimitsample),,,?8. ,,,9. ,,,10. ,,MSD(MoistureSensitiveDevice ),ESD(ElectrostaticDischargeProtection,,,,(Lean production)JIT(Just in Time),,,;,,MRP (Material requirement planning ),,,,: 1.() 2.JIT ,,3.,(,,,)4.5.,/,CAR,6.WIP ,7.(EngineeringChange),(Closeloop)8.9.10. (SparePartsratio),,,,,,(GIGO,Garbagein,Garbageout),,(Testcoverage),,(QAAgreement),,,,,,,SPCFMEA,FTA QC7 ,6sigma 8D,QC7 PDCA,6sigma 8D ,(),,PDCA ,(Bottomup);6sigma (Topdown),(Criticaltoquality,CTQ) ;8D (6,7), ,,:1.(AuditSuggestion),2.(Auditfinding):,(MajorNonconformity:),;,,,,,,,,,,,,;,,,,, ,,(Seller's market),,,, 1: (http://www.wpto.com.tw), (USPTO,http://portal.uspto.gov/external/portal/home)(JapanPatentOffice,http://www.jpo.go.jp)(http://www.epo.org/),(IPOhttp://www.tipo.gov.tw/)2:PPAP,FMEA,SPC,MSA,APQP ,AIAG,,http://www.aiag.org/scriptcontent/index.cfm3: ISO/TS16949:2002 ,PPAP,ProductionPartApprovalProcess 2006,4 4:IMDS/IMDS http://www.mdsystcm.com/index.jsp 5: n ,http://www.qimacros.com/controlchartformulas/cpcpkformula/ 6:8D ,ProcessImprovementGroup,PIG ,,,,http://www.mostquality.com/Quality/pig.pdf7: ,,http://www.au.af.mil/au/awc/awcgate/navy/bpi_manual/handbook.htm http://www.balancedscorecard.org/BSCResources/ArticlesWhitePapers/ProcessImprovementTools/tabid/243/Default.aspx