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10 June 2005 INSTALLATION REQUIREMENTS

1-1

I n s t a l l a t i o n1. INSTALLATION PROCEDURE

1.1 INSTALLATION REQUIREMENTS

1.1.1 ENVIRONMENT

1. Temperature Range: 10°C to 32°C (50°F to 89.6°F)

2. Humidity Range: 15% to 80% RH

3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight.)

4. Ventilation: Room air should turn over at least 30 m3/hr/person

5. Ambient Dust: Less than 0.10 mg/m3

6. Avoid an area which is exposed to sudden temperature changes. This includes:

1) Areas directly exposed to cool air from an air conditioner.2) Areas directly exposed to heat from a heater.

7. Do not place the machine in an area where it will be exposed to corrosivegases.

8. Do not install the machine at any location over 2,000 m (6,500 ft.) above sealevel.

9. Place the copier on a strong and level base. (Inclination on any side should beno more than 5 mm.)

10. Do not place the machine where it may be subjected to strong vibrations.

1.1.2 MACHINE LEVEL

Front to back: Within 5 mm (0.2") of level

Right to left: With in 5 mm (0.2") of level

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INSTALLATION REQUIREMENTS 10 June 2005

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1.1.3 MINIMUM SPACE REQUIREMENTS

Place the copier near the power source, providing clearance as shown:

NOTE: The 750 mm recommended for the space at the front is only for pulling out

the paper tray. If an operator stands at the front of the copier, more spaceis required.

B089I201.WMF

B089I202.WMF

C

A

B D

G

F

E

A: In Front: Over 750 mm (29.6")B: Left: Over 100 mm (0.4")C: To Rear: Over 100 mm (0.4")D: Right: Over 100 mm (0.4")

E: 620 mm (24.4")F: 640 mm (25.2")G: 550 mm (21.7")H: 1137 mm (44.8")

H

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10 June 2005 INSTALLATION REQUIREMENTS

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I n s t a l l a t i o n

1.1.4 POWER REQUIREMENTS

CAUTION

1. Make sure that the wall outlet is near the copier and easily accessible.Make sure the plug is firmly inserted in the outlet.

2. Avoid multi-wiring.

3. Be sure to ground the machine.

1. Input voltage level: 120 V, 60 Hz: More than 12 A220 V ~ 240 V, 50 Hz/60 Hz: More than 7 A110V, 50 Hz/60 Hz: More than 13 A

2. Permissible voltage fluctuation: ±10 %

3. Do not set anything on the power cord.

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COPIER INSTALLATION 10 June 2005

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1.2 COPIER INSTALLATION

1.2.1 POWER SOCKETS FOR PERIPHERALS

CAUTION

Rating voltage for peripherals.

Make sure to plug the cables into the correct sockets.

B205I107.WMF

1. ADF

1. Rating voltage output connectorfor accessory Max. DC24 V

2. Bridge Unit or Shift Tray


3. Duplex Unit


4. By-pass Tray


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10 June 2005 COPIER INSTALLATION

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1.2.2 INSTALLATION FLOW CHART

The following flow chart shows how to install the optional units more efficiently.

Unpack the copier

Does the user require the Paper Tray Unit, LCT, or Finisher?

Place the copier on the Paper Tray Unit or LCTInstall the Paper Tray Unit or LCT

Install the copier

Does the user require the Memory Unit?

Install the Memory Unit

Does the user require the By-pass Tray?

Install the By-pass Tray

Does the user require the Shift Tray?

Install the Shift Tray

Does the user require the Finisher?

Install the Bridge Unit

Install the Finisher

Install the ARDF or Platen Cover (if required)

Yes No

Yes No

Yes No

Yes No

Yes No

Does the user require the Duplex Unit and/or 1-bin Tray Unit ?

Install the Interchange Unit

Install the Duplex Unit and/or 1-bin Tray Unit

Yes No

B089I513.WMF

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1-6

1.2.3 ACCESSORY CHECK

Check the quantity and condition of the accessories in the box against the followinglist:

Description Q'ty

1. Paper Tray Decal.................................................................1

2. Emblem Cover.....................................................................1

3. Emblem ...............................................................................1

4. Model Name Decal ..............................................................1

5. End Fence ...........................................................................1

6. HDD Caution Decal (-17, -29, -57 only) ...............................17. Operating Instructions – System Setting..............................1

8. Operating Instructions – Copy Reference............................1

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1-7


1.2.4 INSTALLATION PROCEDURE

Tapes and Retainers

CAUTION Unplug the machine power cord before starting the following procedure.

If the optional paper tray or the optional LCT is going to be installed now, put thecopier on the paper tray unit or the LCT first, then install these options, then installthe copier.

NOTE: Keep the shipping retainers after installing the machine. They will bereused if the machine is moved to another location in the future.

1. Remove the tapes and the shipping retainer [A] on the exterior of the copier.

2. Install the end fence [B].

B205I905.WMF

B205I104.WMF

B205I904.WMF

[A]

[B]

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1-8

Developer

1. Spread the vinyl sheet provided with the developer kit on a flat surface.

2. Open the right door [A]

3. Open the front door [B].

4. Push the latch [C] and remove the PCU [D].

B205I920.WMF

[A]

[B]

[C]

[D]

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1-9


5. Remove the front screw [A] ( x1)

6. Remove the rear screws [B] ( x2)

7. Release the rear tab [C] then front tab [D], then separate the top and bottom.

Important: Be sure to release the rear tab first and the front tab second.

B205I102A.WMF

[A]

[B]

[D]

[C]

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1-10

8. Open the developer pack [A].

9. While turning the black gear [B], slowly move the pack left and right and pourhalf of the developer over the auger [C].

10. Continue to turn the black gear until the developer is level.

11. While continuing to turn the black gear, slowly move the pack left and right and

pour the remaining half of the developer over the auger until the developer islevel.

Important

• Be careful. Do not spill developer on the gears and sponges.

• If you accidentally spill developer on the gears or sponges, remove it with amagnet or the tip of a magnetized screwdriver.

B205I103.WMF

[A]

[B]

[C]

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1-11


Re-assembly

1. Make sure that all of the holes and tabs on are engaged at , , , and .Then push down to lock the tabs on the front and rear end of the PCU.

2. Make sure that the holes for the screws on the front and rear end of the PCUare aligned correctly. If the holes are not aligned correctly, make sure that thetabs at the front, rear, and left side of the PCU are engaged correctly.

Important

• Reattach the rear screws ( x2) first, then reattach the front screw ( x1).• Do not push down on the top of the PCU when you attach the rear and front

screws

B205I920B.WMF

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1-12

Toner Bottle

1. Raise the toner bottle holder lever [A], push lever [B] down, and pull the tonerbottle holder [C] out.

2. Shake the toner bottle [D].NOTE: Do not remove the toner bottle cap [E] until after shaking.

3. Unscrew the bottle cap [E] and insert the bottle into the holder.NOTE: Do not touch the inner bottle cap [F].

4. Reposition the holder and press down the holder lever to secure the bottle.

5. Open the right cover.

6. Rotate the green fusing pressure lever [G] to the up position.

B205I907.WMF

B089I500.WMF[G]

[B]

[A]

[C]

[D]

[E]

[F]

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1-13


Emblem, Decals

1. Attach the emblem [A] and panel [B] to the front door [C].NOTE: Push the panel in until the emblem and panel move into their positions.

You will hear a click.

2. Pull the paper tray out and turn the paper size dial to select the appropriate size. Adjust the side guides and end guide to match the paper size.NOTE: To move the side guides, first pull out the tray fully, then push down the

green lock at the rear of the tray.

3. Attach the appropriate paper tray number decal [D] to each paper tray.NOTE: Paper tray number decals are also used for the optional paper tray or

the optional LCT. Keep any remaining decals for use with theseoptional units.

B205I105.WMF

B205I909.WMF

[D]

[A][B]

[C]

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1-14

4. If the optional bridge unit will not be installed, swing the sensor feeler [A] out.

5. Install the optional ARDF or the optional platen cover (see "ARDF Installation"(1.5) or "Platen Cover Installation" (1.14)).

6. If the HDD will be installed for a –17, -29, –57 model, attach the HDD cautiondecal [B] to the front cover.

7. Connect the copier and turn the machine on.

8. Go into the SP mode and do SP2801 (Developer Initialization).

9. Do some test copies to make sure that the machine operates correctly.

B205I910.WMF

B205I108.WMF

[A]

[B]

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10 June 2005 PAPER TRAY UNIT INSTALLATION

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1.3 PAPER TRAY UNIT INSTALLATION


Check the quantity and condition of the accessories against the following list.

Description Q’ty

1. Securing Bracket .................................................................2

2. Screw – M4 x 10..................................................................4

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PAPER TRAY UNIT INSTALLATION 10 June 2005

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CAUTION

Unplug the machine power cord before starting the following procedure.

1. Remove the strips of tape.

2. Set the copier [A] on the paper tray unit [B].NOTE: When installing the copier, be careful not to pinch the cable [C].

B390I601.WMF

B390I603.WMF

[A]

[B]

[C]

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10 June 2005 PAPER TRAY UNIT INSTALLATION

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3. Remove the connector cover [A] ( x 1).

4. Connect the cable [B] to the copier, as shown.

5. Attach a securing bracket [C] to each side of the paper tray unit, as shown ( x1 each).

6. Re-install the connector cover.

7. Remove the 2nd paper tray [D] and secure the paper tray unit [E] ( x 2).

B390I604.WMF

B390I600.WMF

[A]

[B][C]

[C]

[E]

[D]

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PAPER TRAY UNIT INSTALLATION 10 June 2005

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8. Reinstall the 2nd paper tray and attach the appropriate paper tray numberdecal [A] to the paper tray.NOTE: The paper tray number decal is in the accessory box for the main

copier.

9. Rotate the adjuster [B] until the machine cannot be pushed across the floor.

10. Loads paper into the paper trays and select the proper paper size.

11. Turn on the main switch.

12. Check the machine’s operation and copy quality.

B390I602.WMF

B390I002.WMF

[A]

[B]

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10 June 2005 LCT INSTALLATION

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1.4 LCT INSTALLATION



Description Q’ty

1. Securing Bracket .................................................................2

2. Screw – M4 x 10..................................................................4

3. Paper Size Decal.................................................................1

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LCT INSTALLATION 10 June 2005

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CAUTION

Unplug the machine power cord before starting the following procedure.


2. Set the copier [A] on the LCT [B].NOTE: When installing the copier, be careful not to pinch the cable [C].

B391I505.WMF

B391I500.WMF

[A]

[B]

[C]

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10 June 2005 LCT INSTALLATION

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3. Remove the connector cover [A] ( x 1).

4. Connect the cable [B] to the copier, as shown.

5. Attach a securing bracket [C] to each side of the LCT, as shown ( x 1 each).

6. Re-install the connector cover.

7. Remove the 2nd paper tray and secure the LCT [D] ( x 2).

B391I504.WMF

B391I501.WMF

[A]

[B][C]

[C]

[D]

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LCT INSTALLATION 10 June 2005

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8. Load paper into the LCT.

9. Reinstall the 2nd paper tray and attach the appropriate paper tray numberdecal [A] and paper size decal [B] to the LCT.NOTE: The paper tray number decal is in the accessory box for the main

copier.

10. Rotate the adjuster [C] until the machine cannot be pushed across the floor.

11. Loads paper into the paper tray and turn on the main switch.

12. Check the machine’s operation and copy quality.

B391I502.WMF

B391I506.WMF

[A]

[C]

[B]

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10 June 2005 ARDF INSTALLATION

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1.5 ARDF INSTALLATION



Description Q’ty

1. Scale Guide.........................................................................1

2. DF Exposure Glass..............................................................1

3. Stud Screw ..........................................................................2

4. Knob Screw .........................................................................2

5. Original Size Decal ..............................................................2

6. Screwdriver Tool..................................................................1

7. Cloth Holder.........................................................................1

8. Cloth ....................................................................................1

9. Attention Decal – Top Cover................................................1

10. Attention Decal – Scanner .................................................1

B386I500.WMF

1

2

34

5

6

7

8

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ARDF INSTALLATION 10 June 2005

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CAUTION Unplug the copier power cord before starting the following procedure.


B386I101.WMF

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1-25


2. Remove the left scale [A] ( x 2).

3. Peel off the backing [B] of the double-sided tape attached to the glass holder.

4. Place the DF exposure glass [C] on the glass holder.NOTE: When installing the DF exposure glass, make sure that the white point

[D] is on the lower front side of the glass, as shown.

5. Peel off the backing [E] of the double-sided tape attached to the rear side of the

scale guide [F], then install it ( x 2 removed in step 2).

6. Install the two stud screws [G].

7. Mount the DF on the copier, then slide the DF to the front as shown.

8. Secure the DF unit with two screws [H].

9. Connect the cable [I] to the copier.

B386I107.WMF

B386I104.WMF

[H]

[I]

[H]

[A]

[B]

[C]

[D]

[E][F]

[G]

[G]

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ARDF INSTALLATION 10 June 2005

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10. Peel off the platen sheet [A] and place it on the exposure glass.

11. Line up the rear left corner of the platen sheet flush against corner [B] on the

exposure glass.12. Close the ARDF.

13. Attach the appropriate scale decal [C] as shown.

B386I110.WMF

B386I111.WMF

B386I501.WMF

[A]

[B]

[C]

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1-27


14. Attach the decal [A] to the top cover as shown, choosing the language mostsuitable for the machine installed.

15. Line up arrow on the decal [B] with the center of the ADF exposure glass asshown, and attach it to the cover. As with step 14, choose the language mostsuitable for the machine installed.

16. Attach the cloth holder [C] to the left side of the scanner as shown.

17. Insert the cloth [D] in the cloth holder.

18. Turn the main power switch on. Then check if the document feeder worksproperly.

19. Make a full size copy. Then check to make sure the registrations (side-to-sideand leading edge) and image skew are correct. If they are not, adjust theregistrations and image skew (refer to the service manual).

B386I502.WMF

B386I504.WMF

B386I503.WMF

[A]

[B]

[C]

[D]

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INTERCHANGE UNIT INSTALLATION 10 June 2005

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1.6 INTERCHANGE UNIT INSTALLATION

1.6.1 COMPONENT CHECK

Check the quantity and condition of the components against the following list.

Description Q’ty

1. Interchange Unit ..................................................................1

2. Connector Cover..................................................................1

3. Tapping Screw M3 x 8 .........................................................1

B416I101.WMF

1

3

2

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10 June 2005 INTERCHANGE UNIT INSTALLATION

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1. Remove all tapes.

2. Open the right cover [A] of the copier.

3. Open cover [B]

4. Remove the metal clip [C].NOTE: To remove the clip, push the small tab [D] on the clip into the slot [E],

then the clip can be removed.

5. Remove the cover [B].

If the optional 1-bin tray unit (B413) will be installed, do steps 6 and 7.

6. Loosen the screw, push down tab [F] with a screwdriver, and remove the frontright cover [G].

7. Slide out the exit cover [H].

B416I502.WMF

B416I503.WMF

[G]

[H]

[C]

[B]

[D]

[F]

[A]

[E]

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INTERCHANGE UNIT INSTALLATION 10 June 2005

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8. Open the cover [A] of the interchange unit.

9. Install the interchange unit (2 connectors) [B].

10. Secure the interchange unit with the knob screws [C].

11. Attach the connector cover [D] ( x 1).

B416I104.WMF

B416I103.WMF

[D]

[A]

[B]

[C]

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10 June 2005 1-BIN TRAY UNIT INSTALLATION

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1.7 1-BIN TRAY UNIT INSTALLATION



Description Q’ty

1. 1-Bin Tray Unit.....................................................................1

2. Tray .....................................................................................1

3. Sub-Tray..............................................................................1

4. Tray Guide...........................................................................1

5. Paper Guide ........................................................................1

6. Tapping Screw M3 x 8 .........................................................1

B413I101.WMF

1

2

3

4

56

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1-BIN TRAY UNIT INSTALLATION 10 June 2005

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NOTE: Before installing this 1-bin tray unit, the optional interchange unit (B416)must be installed.


2. If the optional bridge unit has been installed, open the right jam removal cover[A] of the bridge unit.If the optional bridge unit is not installed, skip this step.

B413I501.WMF

[A]

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10 June 2005 1-BIN TRAY UNIT INSTALLATION

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3. If the front right cover [A] is installed, remove it.

4. Install the 1-bin tray unit [B] ( x 1).

5. Connect the connector [C].

6. Reinstall the front right cover.

7. Peel off the backing [D] of the double-sided tape attached to the paper guide[E]. Then attach the paper guide to the underside of the scanner unit as shown.

B413I103.WMF

B413I500.WMF

[D]

[E]

[B]

[C]

[A]

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1-BIN TRAY UNIT INSTALLATION 10 June 2005

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8. Install the tray guide [A].

9. Install the tray [B].

10. Install the sub-tray [C].

11. Turn on the main power switch and check the 1-bin tray unit operation.

B413I105.WMF

[A]

[B]

[C]

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10 June 2005 SHIFT TRAY

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1.8 SHIFT TRAY



Description Q’ty

1. Shift Tray Unit......................................................................1

2. Paper Guide - Large ............................................................1

3. Paper Guide - Small ............................................................2

4. Stepped Screw ....................................................................1

B459I101.WMF

1

23

4

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SHIFT TRAY 10 June 2005

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2. Remove the plate [A].

3. Install the large paper guide [B] and two small paper guides [C], as shown.

B459I104.WMF

[A]

[B] [C]

[C]

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10 June 2005 SHIFT TRAY

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4. Install the stepped screw [A].

5. Install the shift tray unit [B], as shown.NOTE: 1) Set the shift tray on the stepped screw.2) The shift tray must be installed under the paper guide [C] installed in

step 3.

6. Connect the cable [D] to the copier.

7. Turn on the main power switch.

8. Check the shift tray operation.

B459I103.WMF

[A]

[B]

[D]

[C]

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BY-PASS FEED UNIT INSTALLATION 10 June 2005

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1.9 BY-PASS FEED UNIT INSTALLATION

1.9.1 COMPONENTS CHECK


Description Q’ty

1. By-pass Tray Unit ................................................................1

2. Unit Holder...........................................................................1

3. Tapping Screw ....................................................................2

4. Allen Key .............................................................................1

B415I101.WMF

1

2

3

4

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2. Remove the entrance cover [A] ( x 2) and two screws [B].

B415I500.WMF

[A]

[B]

[B]

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BY-PASS FEED UNIT INSTALLATION 10 June 2005

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3. Install the unit holder [A] using the Allen key ( x 4 ).NOTE: 1) Make sure that the four screws are tightened in the proper order, as

shown above. Otherwise, when the optional duplex unit (B414) isinstalled, it will not properly lock in place.

2) After securing the unit, store the Allen key in the inner cover [B] forfuture use.

4. If the optional duplex unit (B414) will be installed: Remove the indicatedparts [C] of the by-pass tray unit [D].

5. Install the by-pass tray unit ( x 2, x 1).

6. Turn the main power switch on and check the by-pass tray function.

7. Make a copy from the by-pass tray. Then check the registration.

B415I105.WMF B415I104.WMF

B415I502.WMFB415I501.WMF

[C][D]

[C]

[D]

[B]

[A]

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10 June 2005 DUPLEX UNIT INSTALLATION

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1.10 DUPLEX UNIT INSTALLATION



Description Q’ty

1. Duplex Unit ..........................................................................1

2. Connector Cover..................................................................1

3. Bracket ................................................................................1

4. Clip ......................................................................................1

5. Unit Holder...........................................................................1

6. Unit Holder Cover ................................................................1

7. Allen Key .............................................................................1

8. Tapping Screw - M3 x 8 ......................................................4

B414I101.WMF

B414I102.WMF

1

5

6

2

3

4

7

8

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DUPLEX UNIT INSTALLATION 10 June 2005

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NOTE: Before installing the duplex unit, the optional interchange unit (B416)must be installed.


2. Remove three covers [A].

3. Remove the connector cover [B] ( x 1), the entrance cover [C] (2 screws if theby-pass tray has not been installed), and two screws [D].

4. Install the bracket [E] ( x 1).

5. If the by-pass tray has already been installed, skip this step: Install the unit

holder [F] using the Allen key ( x 4).

NOTE: 1) Make sure that the four screws are tightened in the proper order, asshown above. Otherwise, the duplex unit will not properly lock in place.

2) After securing the unit, store the Allen key in the inner cover [G] for

future use.

B414I103.WMF B414I501.WMF

B414I500.WMF

[A]

[B]

[C]

[E]

[A]

[D] [F][D]

[G]

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10 June 2005 DUPLEX UNIT INSTALLATION

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6. Set the duplex unit [A] on the unit holder [B] or on the by-pass tray unit if it hasalready been installed.

7. Attach the link [C] to the shaft [D] and secure it with the clip.

8. Connect the cable [E] and install the connector cover [F] ( x 1).

9. If the by-pass tray has already been installed, skip this step: Install the unit

holder cover [G] ( x 2).

10. Turn on the main power switch and check the duplex unit function.

B414I104.WMF

[A]

[B]

[C]

[D]

[E]

[F]

[G]

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BRIDGE UNIT INSTALLATION 10 June 2005

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1.11 BRIDGE UNIT INSTALLATION



Description Q’ty

1. Bridge Unit...........................................................................1

2. Securing Plate .....................................................................1

3. Shoulder Screw ...................................................................1

4. Knob Screw .........................................................................1

B417I101.WMF

1

3

4

2

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10 June 2005 BRIDGE UNIT INSTALLATION

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2. Loosen the screw [A] and remove the front right cover [B].

3. If the sensor feeler [C] is out, fold it away into the machine.

B417I501.WMF

B417I500.WMF

[B]

[A]

[C]

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BRIDGE UNIT INSTALLATION 10 June 2005

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4. Remove the cover [A].

5. Install the bridge unit [B] ( x 1 shoulder, x 1 knob).

6. Reinstall the front right cover [C].

7. Connect the cable [D] to the main machine.

8. Attach the securing plate [E], as shown.NOTE: Do not attach it with a screw; this is done when securing the front stand

for the optional finisher.9. Install the optional finisher (refer to the finisher installation procedure).

B417I103.WMF

B417I104.WMF

[E]

[A]

[B]

[C]

[D]

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10 June 2005 1000-SHEET FINISHER INSTALLATION

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1.12 1000-SHEET FINISHER INSTALLATION



No. Description Q’ty

ForB022/B027/B031/B089/B093/B097/

B205/B209

ForB051/B052/B156/B220

ForB079/B082/B135/B138

1 Front Joint Bracket 1 ---

2 Rear Joint Bracket 1 --- ---

3 Rear Joint Bracket 1 --- ---

4 Grounding Plate 1 ---

5 Copy Tray 1

6 Staple Position Decal 1

7 Screw - M4 x 14 4 (Use 3) --- (Use 4)

8 Knob Screw - M4 x 10 1

9 Screw - M3 x 8 1 ---

10 Knob Screw - M3 x 8 1

= Necessary, --- = Not necessary

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1

2

3

4

58

9

67

10

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1000-SHEET FINISHER INSTALLATION 10 June 2005

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CAUTION Unplug the main machine power cord before starting the followingprocedure.

The following options must be installed before you install this finisher:

• Bridge Unit (B417)

• Paper Tray Unit (B390) or LCT (B391)

1. Unpack the finisher and remove the tapes.NOTE: Be sure to keep screw [A]. It will be needed to secure the grounding

plate in step 4.

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[A]

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10 June 2005 1000-SHEET FINISHER INSTALLATION

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2. Install the front joint bracket [A] ( x 2 M4 x 17) and rear joint bracket [B]( x 1 M4 x 17).

3. Remove the left stand [C] ( x 3)

4. Install the lower grounding plate [D] on the finisher ( x 2 M3 x 8).NOTE: Use the screw removed in step 1 and the screw from the accessory

box.5. Open the front door [E]. Then pull the locking lever [F].

6. Align the finisher on the joint brackets, and lock it in place by pushing thelocking lever.

7. Secure the locking lever ( x 1 knob M3 x 8) and close the front door.

8. Install the copy tray [G] ( x 1 knob M4 x 10).

9. Connect the finisher cable [H] to the main machine.

B408I104.WMF

B408I105.WMF

[A]

[B]

[C]

[E]

[F]

[G]

[H]

[D]

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10. Attach the staple position decal [A] to the ARDF as shown.

11. Turn on the ac switch and check the finisher operation.

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[A]

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10 June 2005 500-SHEET FINISHER (B442) INSTALLATION

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1.13 500-SHEET FINISHER (B442) INSTALLATION



Description Q’ty

1. Unit Holder...........................................................................1

2. Entrance Guide....................................................................1

3. Output Tray..........................................................................1

4. Snap Ring............................................................................2

5. Knob Screw .........................................................................2

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1

2

3

4 5

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500-SHEET FINISHER (B442) INSTALLATION 10 June 2005

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CAUTION Unplug the main machine power cord before starting the following

procedure.

NOTE: Before installing the 500-sheet finisher, the optional bridge unit (B417)must be installed.

1. Unpack the finisher and remove the tapes.

2. Install the entrance guide [A].

3. Install the unit holder [B] ( x 2).

4. Install the 500-sheet finisher [C].

B442I103.WMF

B442I104.WMF

[A]

[B]

[C]

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5. Install the output tray [A] as shown (2 snap rings).

6. Connect the finisher cable [B].

7. Turn on the main power switch and check the finisher operation.

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[A]

[B]

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PLATEN COVER (B406) 10 June 2005

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1.14 PLATEN COVER (B406)

1. Install the platen cover [A] ( x 2).

B089I555.WMF

[A]

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10 June 2005 KEY COUNTER

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1.15 KEY COUNTER


1. Remove two caps [A].

2. Connect the key counter cable [B].

3. Install the stepped screw [C].

4. Hold the key counter plate nuts [D] on the inside of the key counter bracket [E]and insert the key counter holder [F].

5. Secure the key counter holder to the bracket ( x 2).

6. Install the key counter cover [G] ( x 2).

B089I231.WMF

B089I500.WMF

[A]

[B]

[C]

[D]

[E]

[F]

[G]

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KEY COUNTER 10 June 2005

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7. Connect the cable [A].

8. Hook the key counter holder assembly [B] onto the stepped screw [C].

9. Secure the key counter holder assembly with a screw [D].

10. Use the User Tools to enable the counter function for the following modes:

• Copy mode

• Document server mode

• Fax mode

• Scanner mode

• Printer mode

B089I232.WMF

[A]

[C]

[D]

[B]

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10 June 2005 OPTICS ANTI-CONDENSATION HEATER

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1.16 OPTICS ANTI-CONDENSATION HEATER


1. Remove the rear scale [A] ( x 3), left scale [B] ( x 2), and exposure glass[C].NOTE: When reinstalling the exposure glass, make sure that the mark [D] is

positioned at the rear left corner, as shown.

2. Move the 1st and 2nd scanners to the right.

3. Install the cable clamp [E].

4. Install the anti-condensation heater [F] ( x 2).

5. Join the connectors [G]

6. Attach the cable cover [H], as shown.

B089I001.WMF

B089I304.WMF

[A]

[B]

[C]

[D]

[E]

[F]

[G]

[H]

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TRAY HEATER 10 June 2005

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1.17 TRAY HEATER


1. Remove the connector cover [A] and rear cover [B] ( x 4).

2. Slide out the 1st and 2nd paper trays.

3. Pass the connector [C] through the opening [D].

4. Install the tray heater assembly [E] ( x 1).

B089I552.WMF

B205I911.WMFF

[C]

[D]

[E]

[A]

[B]

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10 June 2005 TRAY HEATER

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5. Remove the 2nd paper lift motor [A] ( x 2, x 1).

6. Route the heater cable [B] to the side of rivet [C] and under bracket [D].

7. Clamp the heater cable [B] as shown.

8. Joint the heater cable and the ac cable [E].

9. Reinstall the paper lift motor [A] and reassemble the machine.

B089I913.WMF

B089I551.WMF

[A]

[B]

[E]

[B]

[C]

[D]

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TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 10 June 2005

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1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)


1. Remove the joint brackets [A] ( x 1 each).

2. Remove the rear cover [B] for the optional paper tray unit ( x 2).

3. Remove the cable guide [C] ( x 1).

4. Install the clamps [D].

B089I506.WMF

B089I509.WMF

[A]

[B]

[A]

[C]

[D]

[D]

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10 June 2005 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)

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5. Slide out the two paper trays from the optional paper tray unit.

6. Pass the connector [A] through the opening [B].

7. Install the tray heater assembly [C] ( x 1).

8. Clamp the cables [D], as shown.

9. Join the connectors [E].

10. Reinstall the cable guide.

B089I553.WMF

B089I505.WMF

[A]

[B]

[C]

[D]

[E]

[D]

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TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 10 June 2005

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11. Remove two screws [A] from the rear side of the paper feed unit.

12. Reinstall the rear cover for the optional paper tray unit.

13. Reinstall the two paper trays into the optional paper tray unit.

14. Remove the 2nd paper tray of the copier.

15. Remove two screws [B] and install the screws [C] which were removed in step

12.

16. Reinstall the 2nd paper tray of the copier.

B089I508.WMF

B089I554.WMF

[A]

[B]

[C]

[C]

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10 June 2005 TRAY HEATER (OPTIONAL LCT)

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1.19 TRAY HEATER (OPTIONAL LCT)


1. Remove two joint brackets [A] ( x 1 each).2. Remove the rear cover for the LCT [B] ( x 2).

3. Slide out the paper tray [C].

4. Push the stopper [D] on both slide rails and remove the paper tray.

5. Pass the connector [E] through the opening [F].

6. Install the tray heater [G] ( x 1).

B089I506.WMF

B089I151.WMF

B089I507.WMF

[A]

[B]

[A]

[C]

[D]

[D]

[E][F]

[G]

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7. Install five clamps [A].

8. Connect the cable [B] to the tray heater cable [C].

9. Route the cable and clamp it.

10. Remove the connector cover of the copier [D].

11. Join the connectors [E].

12. Reinstall the connector cover of the copier.

B089I252.WMF

B089I253.WMF

[A]

[B]

[C] [A]

[D]

[E]

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13. Remove two screws [A] from the rear side of the LCT.

14. Reinstall the rear cover of the LCT.

15. Reinstall the paper tray.

16. Remove the 2nd paper tray of the copier.

17. Remove two screws [B] and install the screws [C] which were removed in step13.

18. Reinstall the 2nd paper tray of the copier.

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B089I600.WMF

[A]

[B]

[C]

[B]

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COPY DATA SECURITY UNIT (B770) 10 June 2005

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1.20 COPY DATA SECURITY UNIT (B770)

Accessories

Check the accessories and their quantities against the following list:

Description Qty

1. Bracket (Not used for the B205 series copiers) ................... 1

2. Screws................................................................................. 4

3. FFC (Short) (Not used) ........................................................ 1

4. Harness (Not used).............................................................. 1

5. FFC (Long) .......................................................................... 1

6. Connection Cable ................................................................ 1

7. Harness Clamp.................................................................... 1

8. ICIB...................................................................................... 1

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5

6

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CAUTION TURN OFF THE MAIN POWER SWITCH AND DISCONNECT THE POWER SUPPLY CORD.

1. Remove: (3.11.1)

• Controller board plastic cover

( x1).• Controller front plate screws

( x2).

2. Remove: (3.10.4)

• Paper tray unit connector cover

( x1)

• Disconnect the paper tray unit (if itis installed) ( x1)

• Rear cover ( x1).

3. Pull the controller board partially outof the left slot to disconnect it from theIPU.

4. Remove the IPU [A] from the mainmachine.

NOTE:

• The board for this option is installed on the back of the IPU board.

• For more about removal, please refer to 3.11.7.

5. Attach harness clamp [B] ( x1).

6. Attach the ICIB [C] ( x4)

7. Connect the cable [D] to the ICIB and the IPU Board .

8. Connect the flat film connector [E] tothe ICIB and IPU boards .

9. Reinstall the IPU board.

10. Turn on the machine.

11. Enable the Copy Data Securityfunction:

[User Tools]> System Settings> Administrator Tools> Copy Data Security Option

B770I102.WMF

B770I103.WMF

[B]

[C] [D]

[E]

[A]

[A]

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HDD (B773) 10 June 2005

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1.21 HDD (B773)

Accessories

Check the accessories and their quantities against the following list:

Description Qty

1. HDD Unit ............................................................................ 1

1. Remove cover [A] ( x1).

2. Remove controller board [B] ( x1).

3. Attach:

• Harness clamp [C]

• Double standoff [D]

• Single standoff [E]

4. Attach the HDD [F] to the controller

board ( x2).

B767I103.WMF

B767I105.WMF

[C]

[C]

[E]

[F]

[A]

[B]

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10 June 2005 HDD (B773)


5. Connect the HDD harness [A] ( x2).

6. Connect the AC harness [B] ( x2,

x1)

NOTE: Close the harness clamparound both cables.

7. Reinstall the controller board.

After Installing the HDD

1. Do SP5853 to copy the preset stampdata from the firmware to the hard disk.Then turn the main power switch off/on.

2. It is not necessary to format the newhard disk after installation.

B767I106.WMF

[A]

[B]

Documents

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