8/17/2019 AF-3025
1/69
10 June 2005 INSTALLATION REQUIREMENTS
1-1
I n s t a l l a t i o n1. INSTALLATION PROCEDURE
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
1. Temperature Range: 10°C to 32°C (50°F to 89.6°F)
2. Humidity Range: 15% to 80% RH
3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight.)
4. Ventilation: Room air should turn over at least 30 m3/hr/person
5. Ambient Dust: Less than 0.10 mg/m3
6. Avoid an area which is exposed to sudden temperature changes. This includes:
1) Areas directly exposed to cool air from an air conditioner.2) Areas directly exposed to heat from a heater.
7. Do not place the machine in an area where it will be exposed to corrosivegases.
8. Do not install the machine at any location over 2,000 m (6,500 ft.) above sealevel.
9. Place the copier on a strong and level base. (Inclination on any side should beno more than 5 mm.)
10. Do not place the machine where it may be subjected to strong vibrations.
1.1.2 MACHINE LEVEL
Front to back: Within 5 mm (0.2") of level
Right to left: With in 5 mm (0.2") of level
8/17/2019 AF-3025
2/69
INSTALLATION REQUIREMENTS 10 June 2005
1-2
1.1.3 MINIMUM SPACE REQUIREMENTS
Place the copier near the power source, providing clearance as shown:
NOTE: The 750 mm recommended for the space at the front is only for pulling out
the paper tray. If an operator stands at the front of the copier, more spaceis required.
B089I201.WMF
B089I202.WMF
C
A
B D
G
F
E
A: In Front: Over 750 mm (29.6")B: Left: Over 100 mm (0.4")C: To Rear: Over 100 mm (0.4")D: Right: Over 100 mm (0.4")
E: 620 mm (24.4")F: 640 mm (25.2")G: 550 mm (21.7")H: 1137 mm (44.8")
H
8/17/2019 AF-3025
3/69
10 June 2005 INSTALLATION REQUIREMENTS
1-3
I n s t a l l a t i o n
1.1.4 POWER REQUIREMENTS
CAUTION
1. Make sure that the wall outlet is near the copier and easily accessible.Make sure the plug is firmly inserted in the outlet.
2. Avoid multi-wiring.
3. Be sure to ground the machine.
1. Input voltage level: 120 V, 60 Hz: More than 12 A220 V ~ 240 V, 50 Hz/60 Hz: More than 7 A110V, 50 Hz/60 Hz: More than 13 A
2. Permissible voltage fluctuation: ±10 %
3. Do not set anything on the power cord.
8/17/2019 AF-3025
4/69
COPIER INSTALLATION 10 June 2005
1-4
1.2 COPIER INSTALLATION
1.2.1 POWER SOCKETS FOR PERIPHERALS
CAUTION
Rating voltage for peripherals.
Make sure to plug the cables into the correct sockets.
B205I107.WMF
1. ADF
1. Rating voltage output connectorfor accessory Max. DC24 V
2. Bridge Unit or Shift Tray
1. Rating voltage output connectorfor accessory Max. DC24 V
3. Duplex Unit
1. Rating voltage output connectorfor accessory Max. DC24 V
4. By-pass Tray
1. Rating voltage output connectorfor accessory Max. DC24 V
8/17/2019 AF-3025
5/69
10 June 2005 COPIER INSTALLATION
1-5
I n s t a l l a t i o n
1.2.2 INSTALLATION FLOW CHART
The following flow chart shows how to install the optional units more efficiently.
Unpack the copier
Does the user require the Paper Tray Unit, LCT, or Finisher?
Place the copier on the Paper Tray Unit or LCTInstall the Paper Tray Unit or LCT
Install the copier
Does the user require the Memory Unit?
Install the Memory Unit
Does the user require the By-pass Tray?
Install the By-pass Tray
Does the user require the Shift Tray?
Install the Shift Tray
Does the user require the Finisher?
Install the Bridge Unit
Install the Finisher
Install the ARDF or Platen Cover (if required)
Yes No
Yes No
Yes No
Yes No
Yes No
Does the user require the Duplex Unit and/or 1-bin Tray Unit ?
Install the Interchange Unit
Install the Duplex Unit and/or 1-bin Tray Unit
Yes No
B089I513.WMF
8/17/2019 AF-3025
6/69
COPIER INSTALLATION 10 June 2005
1-6
1.2.3 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the followinglist:
Description Q'ty
1. Paper Tray Decal.................................................................1
2. Emblem Cover.....................................................................1
3. Emblem ...............................................................................1
4. Model Name Decal ..............................................................1
5. End Fence ...........................................................................1
6. HDD Caution Decal (-17, -29, -57 only) ...............................17. Operating Instructions – System Setting..............................1
8. Operating Instructions – Copy Reference............................1
8/17/2019 AF-3025
7/69
10 June 2005 COPIER INSTALLATION
1-7
I n s t a l l a t i o n
1.2.4 INSTALLATION PROCEDURE
Tapes and Retainers
CAUTION Unplug the machine power cord before starting the following procedure.
If the optional paper tray or the optional LCT is going to be installed now, put thecopier on the paper tray unit or the LCT first, then install these options, then installthe copier.
NOTE: Keep the shipping retainers after installing the machine. They will bereused if the machine is moved to another location in the future.
1. Remove the tapes and the shipping retainer [A] on the exterior of the copier.
2. Install the end fence [B].
B205I905.WMF
B205I104.WMF
B205I904.WMF
[A]
[B]
8/17/2019 AF-3025
8/69
COPIER INSTALLATION 10 June 2005
1-8
Developer
1. Spread the vinyl sheet provided with the developer kit on a flat surface.
2. Open the right door [A]
3. Open the front door [B].
4. Push the latch [C] and remove the PCU [D].
B205I920.WMF
[A]
[B]
[C]
[D]
8/17/2019 AF-3025
9/69
10 June 2005 COPIER INSTALLATION
1-9
I n s t a l l a t i o n
5. Remove the front screw [A] ( x1)
6. Remove the rear screws [B] ( x2)
7. Release the rear tab [C] then front tab [D], then separate the top and bottom.
Important: Be sure to release the rear tab first and the front tab second.
B205I102A.WMF
[A]
[B]
[D]
[C]
8/17/2019 AF-3025
10/69
COPIER INSTALLATION 10 June 2005
1-10
8. Open the developer pack [A].
9. While turning the black gear [B], slowly move the pack left and right and pourhalf of the developer over the auger [C].
10. Continue to turn the black gear until the developer is level.
11. While continuing to turn the black gear, slowly move the pack left and right and
pour the remaining half of the developer over the auger until the developer islevel.
Important
• Be careful. Do not spill developer on the gears and sponges.
• If you accidentally spill developer on the gears or sponges, remove it with amagnet or the tip of a magnetized screwdriver.
B205I103.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
11/69
10 June 2005 COPIER INSTALLATION
1-11
I n s t a l l a t i o n
Re-assembly
1. Make sure that all of the holes and tabs on are engaged at , , , and .Then push down to lock the tabs on the front and rear end of the PCU.
2. Make sure that the holes for the screws on the front and rear end of the PCUare aligned correctly. If the holes are not aligned correctly, make sure that thetabs at the front, rear, and left side of the PCU are engaged correctly.
Important
• Reattach the rear screws ( x2) first, then reattach the front screw ( x1).• Do not push down on the top of the PCU when you attach the rear and front
screws
B205I920B.WMF
8/17/2019 AF-3025
12/69
COPIER INSTALLATION 10 June 2005
1-12
Toner Bottle
1. Raise the toner bottle holder lever [A], push lever [B] down, and pull the tonerbottle holder [C] out.
2. Shake the toner bottle [D].NOTE: Do not remove the toner bottle cap [E] until after shaking.
3. Unscrew the bottle cap [E] and insert the bottle into the holder.NOTE: Do not touch the inner bottle cap [F].
4. Reposition the holder and press down the holder lever to secure the bottle.
5. Open the right cover.
6. Rotate the green fusing pressure lever [G] to the up position.
B205I907.WMF
B089I500.WMF[G]
[B]
[A]
[C]
[D]
[E]
[F]
8/17/2019 AF-3025
13/69
10 June 2005 COPIER INSTALLATION
1-13
I n s t a l l a t i o n
Emblem, Decals
1. Attach the emblem [A] and panel [B] to the front door [C].NOTE: Push the panel in until the emblem and panel move into their positions.
You will hear a click.
2. Pull the paper tray out and turn the paper size dial to select the appropriate size. Adjust the side guides and end guide to match the paper size.NOTE: To move the side guides, first pull out the tray fully, then push down the
green lock at the rear of the tray.
3. Attach the appropriate paper tray number decal [D] to each paper tray.NOTE: Paper tray number decals are also used for the optional paper tray or
the optional LCT. Keep any remaining decals for use with theseoptional units.
B205I105.WMF
B205I909.WMF
[D]
[A][B]
[C]
8/17/2019 AF-3025
14/69
COPIER INSTALLATION 10 June 2005
1-14
4. If the optional bridge unit will not be installed, swing the sensor feeler [A] out.
5. Install the optional ARDF or the optional platen cover (see "ARDF Installation"(1.5) or "Platen Cover Installation" (1.14)).
6. If the HDD will be installed for a –17, -29, –57 model, attach the HDD cautiondecal [B] to the front cover.
7. Connect the copier and turn the machine on.
8. Go into the SP mode and do SP2801 (Developer Initialization).
9. Do some test copies to make sure that the machine operates correctly.
B205I910.WMF
B205I108.WMF
[A]
[B]
8/17/2019 AF-3025
15/69
10 June 2005 PAPER TRAY UNIT INSTALLATION
1-15
I n s t a l l a t i o n
1.3 PAPER TRAY UNIT INSTALLATION
1.3.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Securing Bracket .................................................................2
2. Screw – M4 x 10..................................................................4
8/17/2019 AF-3025
16/69
PAPER TRAY UNIT INSTALLATION 10 June 2005
1-16
1.3.2 INSTALLATION PROCEDURE
CAUTION
Unplug the machine power cord before starting the following procedure.
1. Remove the strips of tape.
2. Set the copier [A] on the paper tray unit [B].NOTE: When installing the copier, be careful not to pinch the cable [C].
B390I601.WMF
B390I603.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
17/69
10 June 2005 PAPER TRAY UNIT INSTALLATION
1-17
I n s t a l l a t i o n
3. Remove the connector cover [A] ( x 1).
4. Connect the cable [B] to the copier, as shown.
5. Attach a securing bracket [C] to each side of the paper tray unit, as shown ( x1 each).
6. Re-install the connector cover.
7. Remove the 2nd paper tray [D] and secure the paper tray unit [E] ( x 2).
B390I604.WMF
B390I600.WMF
[A]
[B][C]
[C]
[E]
[D]
8/17/2019 AF-3025
18/69
PAPER TRAY UNIT INSTALLATION 10 June 2005
1-18
8. Reinstall the 2nd paper tray and attach the appropriate paper tray numberdecal [A] to the paper tray.NOTE: The paper tray number decal is in the accessory box for the main
copier.
9. Rotate the adjuster [B] until the machine cannot be pushed across the floor.
10. Loads paper into the paper trays and select the proper paper size.
11. Turn on the main switch.
12. Check the machine’s operation and copy quality.
B390I602.WMF
B390I002.WMF
[A]
[B]
8/17/2019 AF-3025
19/69
10 June 2005 LCT INSTALLATION
1-19
I n s t a l l a t i o n
1.4 LCT INSTALLATION
1.4.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Securing Bracket .................................................................2
2. Screw – M4 x 10..................................................................4
3. Paper Size Decal.................................................................1
8/17/2019 AF-3025
20/69
LCT INSTALLATION 10 June 2005
1-20
1.4.2 INSTALLATION PROCEDURE
CAUTION
Unplug the machine power cord before starting the following procedure.
1. Remove the strips of tape.
2. Set the copier [A] on the LCT [B].NOTE: When installing the copier, be careful not to pinch the cable [C].
B391I505.WMF
B391I500.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
21/69
10 June 2005 LCT INSTALLATION
1-21
I n s t a l l a t i o n
3. Remove the connector cover [A] ( x 1).
4. Connect the cable [B] to the copier, as shown.
5. Attach a securing bracket [C] to each side of the LCT, as shown ( x 1 each).
6. Re-install the connector cover.
7. Remove the 2nd paper tray and secure the LCT [D] ( x 2).
B391I504.WMF
B391I501.WMF
[A]
[B][C]
[C]
[D]
8/17/2019 AF-3025
22/69
LCT INSTALLATION 10 June 2005
1-22
8. Load paper into the LCT.
9. Reinstall the 2nd paper tray and attach the appropriate paper tray numberdecal [A] and paper size decal [B] to the LCT.NOTE: The paper tray number decal is in the accessory box for the main
copier.
10. Rotate the adjuster [C] until the machine cannot be pushed across the floor.
11. Loads paper into the paper tray and turn on the main switch.
12. Check the machine’s operation and copy quality.
B391I502.WMF
B391I506.WMF
[A]
[C]
[B]
8/17/2019 AF-3025
23/69
10 June 2005 ARDF INSTALLATION
1-23
I n s t a l l a t i o n
1.5 ARDF INSTALLATION
1.5.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Scale Guide.........................................................................1
2. DF Exposure Glass..............................................................1
3. Stud Screw ..........................................................................2
4. Knob Screw .........................................................................2
5. Original Size Decal ..............................................................2
6. Screwdriver Tool..................................................................1
7. Cloth Holder.........................................................................1
8. Cloth ....................................................................................1
9. Attention Decal – Top Cover................................................1
10. Attention Decal – Scanner .................................................1
B386I500.WMF
1
2
34
5
6
7
8
8/17/2019 AF-3025
24/69
ARDF INSTALLATION 10 June 2005
1-24
1.5.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
1. Remove the strips of tape.
B386I101.WMF
8/17/2019 AF-3025
25/69
10 June 2005 ARDF INSTALLATION
1-25
I n s t a l l a t i o n
2. Remove the left scale [A] ( x 2).
3. Peel off the backing [B] of the double-sided tape attached to the glass holder.
4. Place the DF exposure glass [C] on the glass holder.NOTE: When installing the DF exposure glass, make sure that the white point
[D] is on the lower front side of the glass, as shown.
5. Peel off the backing [E] of the double-sided tape attached to the rear side of the
scale guide [F], then install it ( x 2 removed in step 2).
6. Install the two stud screws [G].
7. Mount the DF on the copier, then slide the DF to the front as shown.
8. Secure the DF unit with two screws [H].
9. Connect the cable [I] to the copier.
B386I107.WMF
B386I104.WMF
[H]
[I]
[H]
[A]
[B]
[C]
[D]
[E][F]
[G]
[G]
8/17/2019 AF-3025
26/69
ARDF INSTALLATION 10 June 2005
1-26
10. Peel off the platen sheet [A] and place it on the exposure glass.
11. Line up the rear left corner of the platen sheet flush against corner [B] on the
exposure glass.12. Close the ARDF.
13. Attach the appropriate scale decal [C] as shown.
B386I110.WMF
B386I111.WMF
B386I501.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
27/69
10 June 2005 ARDF INSTALLATION
1-27
I n s t a l l a t i o n
14. Attach the decal [A] to the top cover as shown, choosing the language mostsuitable for the machine installed.
15. Line up arrow on the decal [B] with the center of the ADF exposure glass asshown, and attach it to the cover. As with step 14, choose the language mostsuitable for the machine installed.
16. Attach the cloth holder [C] to the left side of the scanner as shown.
17. Insert the cloth [D] in the cloth holder.
18. Turn the main power switch on. Then check if the document feeder worksproperly.
19. Make a full size copy. Then check to make sure the registrations (side-to-sideand leading edge) and image skew are correct. If they are not, adjust theregistrations and image skew (refer to the service manual).
B386I502.WMF
B386I504.WMF
B386I503.WMF
[A]
[B]
[C]
[D]
8/17/2019 AF-3025
28/69
INTERCHANGE UNIT INSTALLATION 10 June 2005
1-28
1.6 INTERCHANGE UNIT INSTALLATION
1.6.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list.
Description Q’ty
1. Interchange Unit ..................................................................1
2. Connector Cover..................................................................1
3. Tapping Screw M3 x 8 .........................................................1
B416I101.WMF
1
3
2
8/17/2019 AF-3025
29/69
10 June 2005 INTERCHANGE UNIT INSTALLATION
1-29
I n s t a l l a t i o n
1.6.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
2. Open the right cover [A] of the copier.
3. Open cover [B]
4. Remove the metal clip [C].NOTE: To remove the clip, push the small tab [D] on the clip into the slot [E],
then the clip can be removed.
5. Remove the cover [B].
If the optional 1-bin tray unit (B413) will be installed, do steps 6 and 7.
6. Loosen the screw, push down tab [F] with a screwdriver, and remove the frontright cover [G].
7. Slide out the exit cover [H].
B416I502.WMF
B416I503.WMF
[G]
[H]
[C]
[B]
[D]
[F]
[A]
[E]
8/17/2019 AF-3025
30/69
INTERCHANGE UNIT INSTALLATION 10 June 2005
1-30
8. Open the cover [A] of the interchange unit.
9. Install the interchange unit (2 connectors) [B].
10. Secure the interchange unit with the knob screws [C].
11. Attach the connector cover [D] ( x 1).
B416I104.WMF
B416I103.WMF
[D]
[A]
[B]
[C]
8/17/2019 AF-3025
31/69
10 June 2005 1-BIN TRAY UNIT INSTALLATION
1-31
I n s t a l l a t i o n
1.7 1-BIN TRAY UNIT INSTALLATION
1.7.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list.
Description Q’ty
1. 1-Bin Tray Unit.....................................................................1
2. Tray .....................................................................................1
3. Sub-Tray..............................................................................1
4. Tray Guide...........................................................................1
5. Paper Guide ........................................................................1
6. Tapping Screw M3 x 8 .........................................................1
B413I101.WMF
1
2
3
4
56
8/17/2019 AF-3025
32/69
1-BIN TRAY UNIT INSTALLATION 10 June 2005
1-32
1.7.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
NOTE: Before installing this 1-bin tray unit, the optional interchange unit (B416)must be installed.
1. Remove all tapes.
2. If the optional bridge unit has been installed, open the right jam removal cover[A] of the bridge unit.If the optional bridge unit is not installed, skip this step.
B413I501.WMF
[A]
8/17/2019 AF-3025
33/69
10 June 2005 1-BIN TRAY UNIT INSTALLATION
1-33
I n s t a l l a t i o n
3. If the front right cover [A] is installed, remove it.
4. Install the 1-bin tray unit [B] ( x 1).
5. Connect the connector [C].
6. Reinstall the front right cover.
7. Peel off the backing [D] of the double-sided tape attached to the paper guide[E]. Then attach the paper guide to the underside of the scanner unit as shown.
B413I103.WMF
B413I500.WMF
[D]
[E]
[B]
[C]
[A]
8/17/2019 AF-3025
34/69
1-BIN TRAY UNIT INSTALLATION 10 June 2005
1-34
8. Install the tray guide [A].
9. Install the tray [B].
10. Install the sub-tray [C].
11. Turn on the main power switch and check the 1-bin tray unit operation.
B413I105.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
35/69
10 June 2005 SHIFT TRAY
1-35
I n s t a l l a t i o n
1.8 SHIFT TRAY
1.8.1 COMPONENT CHECK
Check the quantity and condition of the components against the following list.
Description Q’ty
1. Shift Tray Unit......................................................................1
2. Paper Guide - Large ............................................................1
3. Paper Guide - Small ............................................................2
4. Stepped Screw ....................................................................1
B459I101.WMF
1
23
4
8/17/2019 AF-3025
36/69
SHIFT TRAY 10 June 2005
1-36
1.8.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
2. Remove the plate [A].
3. Install the large paper guide [B] and two small paper guides [C], as shown.
B459I104.WMF
[A]
[B] [C]
[C]
8/17/2019 AF-3025
37/69
10 June 2005 SHIFT TRAY
1-37
I n s t a l l a t i o n
4. Install the stepped screw [A].
5. Install the shift tray unit [B], as shown.NOTE: 1) Set the shift tray on the stepped screw.2) The shift tray must be installed under the paper guide [C] installed in
step 3.
6. Connect the cable [D] to the copier.
7. Turn on the main power switch.
8. Check the shift tray operation.
B459I103.WMF
[A]
[B]
[D]
[C]
8/17/2019 AF-3025
38/69
BY-PASS FEED UNIT INSTALLATION 10 June 2005
1-38
1.9 BY-PASS FEED UNIT INSTALLATION
1.9.1 COMPONENTS CHECK
Check the quantity and condition of the components against the following list.
Description Q’ty
1. By-pass Tray Unit ................................................................1
2. Unit Holder...........................................................................1
3. Tapping Screw ....................................................................2
4. Allen Key .............................................................................1
B415I101.WMF
1
2
3
4
8/17/2019 AF-3025
39/69
10 June 2005 BY-PASS FEED UNIT INSTALLATION
1-39
I n s t a l l a t i o n
1.9.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
2. Remove the entrance cover [A] ( x 2) and two screws [B].
B415I500.WMF
[A]
[B]
[B]
8/17/2019 AF-3025
40/69
BY-PASS FEED UNIT INSTALLATION 10 June 2005
1-40
3. Install the unit holder [A] using the Allen key ( x 4 ).NOTE: 1) Make sure that the four screws are tightened in the proper order, as
shown above. Otherwise, when the optional duplex unit (B414) isinstalled, it will not properly lock in place.
2) After securing the unit, store the Allen key in the inner cover [B] forfuture use.
4. If the optional duplex unit (B414) will be installed: Remove the indicatedparts [C] of the by-pass tray unit [D].
5. Install the by-pass tray unit ( x 2, x 1).
6. Turn the main power switch on and check the by-pass tray function.
7. Make a copy from the by-pass tray. Then check the registration.
B415I105.WMF B415I104.WMF
B415I502.WMFB415I501.WMF
[C][D]
[C]
[D]
[B]
[A]
8/17/2019 AF-3025
41/69
10 June 2005 DUPLEX UNIT INSTALLATION
1-41
I n s t a l l a t i o n
1.10 DUPLEX UNIT INSTALLATION
1.10.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Duplex Unit ..........................................................................1
2. Connector Cover..................................................................1
3. Bracket ................................................................................1
4. Clip ......................................................................................1
5. Unit Holder...........................................................................1
6. Unit Holder Cover ................................................................1
7. Allen Key .............................................................................1
8. Tapping Screw - M3 x 8 ......................................................4
B414I101.WMF
B414I102.WMF
1
5
6
2
3
4
7
8
8/17/2019 AF-3025
42/69
DUPLEX UNIT INSTALLATION 10 June 2005
1-42
1.10.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
NOTE: Before installing the duplex unit, the optional interchange unit (B416)must be installed.
1. Remove all tapes.
2. Remove three covers [A].
3. Remove the connector cover [B] ( x 1), the entrance cover [C] (2 screws if theby-pass tray has not been installed), and two screws [D].
4. Install the bracket [E] ( x 1).
5. If the by-pass tray has already been installed, skip this step: Install the unit
holder [F] using the Allen key ( x 4).
NOTE: 1) Make sure that the four screws are tightened in the proper order, asshown above. Otherwise, the duplex unit will not properly lock in place.
2) After securing the unit, store the Allen key in the inner cover [G] for
future use.
B414I103.WMF B414I501.WMF
B414I500.WMF
[A]
[B]
[C]
[E]
[A]
[D] [F][D]
[G]
8/17/2019 AF-3025
43/69
10 June 2005 DUPLEX UNIT INSTALLATION
1-43
I n s t a l l a t i o n
6. Set the duplex unit [A] on the unit holder [B] or on the by-pass tray unit if it hasalready been installed.
7. Attach the link [C] to the shaft [D] and secure it with the clip.
8. Connect the cable [E] and install the connector cover [F] ( x 1).
9. If the by-pass tray has already been installed, skip this step: Install the unit
holder cover [G] ( x 2).
10. Turn on the main power switch and check the duplex unit function.
B414I104.WMF
[A]
[B]
[C]
[D]
[E]
[F]
[G]
8/17/2019 AF-3025
44/69
BRIDGE UNIT INSTALLATION 10 June 2005
1-44
1.11 BRIDGE UNIT INSTALLATION
1.11.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Bridge Unit...........................................................................1
2. Securing Plate .....................................................................1
3. Shoulder Screw ...................................................................1
4. Knob Screw .........................................................................1
B417I101.WMF
1
3
4
2
8/17/2019 AF-3025
45/69
10 June 2005 BRIDGE UNIT INSTALLATION
1-45
I n s t a l l a t i o n
1.11.2 INSTALLATION PROCEDURE
CAUTION Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
2. Loosen the screw [A] and remove the front right cover [B].
3. If the sensor feeler [C] is out, fold it away into the machine.
B417I501.WMF
B417I500.WMF
[B]
[A]
[C]
8/17/2019 AF-3025
46/69
BRIDGE UNIT INSTALLATION 10 June 2005
1-46
4. Remove the cover [A].
5. Install the bridge unit [B] ( x 1 shoulder, x 1 knob).
6. Reinstall the front right cover [C].
7. Connect the cable [D] to the main machine.
8. Attach the securing plate [E], as shown.NOTE: Do not attach it with a screw; this is done when securing the front stand
for the optional finisher.9. Install the optional finisher (refer to the finisher installation procedure).
B417I103.WMF
B417I104.WMF
[E]
[A]
[B]
[C]
[D]
8/17/2019 AF-3025
47/69
10 June 2005 1000-SHEET FINISHER INSTALLATION
1-47
I n s t a l l a t i o n
1.12 1000-SHEET FINISHER INSTALLATION
1.12.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
No. Description Q’ty
ForB022/B027/B031/B089/B093/B097/
B205/B209
ForB051/B052/B156/B220
ForB079/B082/B135/B138
1 Front Joint Bracket 1 ---
2 Rear Joint Bracket 1 --- ---
3 Rear Joint Bracket 1 --- ---
4 Grounding Plate 1 ---
5 Copy Tray 1
6 Staple Position Decal 1
7 Screw - M4 x 14 4 (Use 3) --- (Use 4)
8 Knob Screw - M4 x 10 1
9 Screw - M3 x 8 1 ---
10 Knob Screw - M3 x 8 1
= Necessary, --- = Not necessary
B408I502.WMF
1
2
3
4
58
9
67
10
8/17/2019 AF-3025
48/69
1000-SHEET FINISHER INSTALLATION 10 June 2005
1-48
1.12.2 INSTALLATION PROCEDURE
CAUTION Unplug the main machine power cord before starting the followingprocedure.
The following options must be installed before you install this finisher:
• Bridge Unit (B417)
• Paper Tray Unit (B390) or LCT (B391)
1. Unpack the finisher and remove the tapes.NOTE: Be sure to keep screw [A]. It will be needed to secure the grounding
plate in step 4.
B408I103.WMF
B408I102.WMF
[A]
8/17/2019 AF-3025
49/69
10 June 2005 1000-SHEET FINISHER INSTALLATION
1-49
I n s t a l l a t i o n
2. Install the front joint bracket [A] ( x 2 M4 x 17) and rear joint bracket [B]( x 1 M4 x 17).
3. Remove the left stand [C] ( x 3)
4. Install the lower grounding plate [D] on the finisher ( x 2 M3 x 8).NOTE: Use the screw removed in step 1 and the screw from the accessory
box.5. Open the front door [E]. Then pull the locking lever [F].
6. Align the finisher on the joint brackets, and lock it in place by pushing thelocking lever.
7. Secure the locking lever ( x 1 knob M3 x 8) and close the front door.
8. Install the copy tray [G] ( x 1 knob M4 x 10).
9. Connect the finisher cable [H] to the main machine.
B408I104.WMF
B408I105.WMF
[A]
[B]
[C]
[E]
[F]
[G]
[H]
[D]
8/17/2019 AF-3025
50/69
1000-SHEET FINISHER INSTALLATION 10 June 2005
1-50
10. Attach the staple position decal [A] to the ARDF as shown.
11. Turn on the ac switch and check the finisher operation.
B408I501.WMF
[A]
8/17/2019 AF-3025
51/69
10 June 2005 500-SHEET FINISHER (B442) INSTALLATION
1-51
I n s t a l l a t i o n
1.13 500-SHEET FINISHER (B442) INSTALLATION
1.13.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
Description Q’ty
1. Unit Holder...........................................................................1
2. Entrance Guide....................................................................1
3. Output Tray..........................................................................1
4. Snap Ring............................................................................2
5. Knob Screw .........................................................................2
B442I101.WMF
1
2
3
4 5
8/17/2019 AF-3025
52/69
500-SHEET FINISHER (B442) INSTALLATION 10 June 2005
1-52
1.13.2 INSTALLATION PROCEDURE
CAUTION Unplug the main machine power cord before starting the following
procedure.
NOTE: Before installing the 500-sheet finisher, the optional bridge unit (B417)must be installed.
1. Unpack the finisher and remove the tapes.
2. Install the entrance guide [A].
3. Install the unit holder [B] ( x 2).
4. Install the 500-sheet finisher [C].
B442I103.WMF
B442I104.WMF
[A]
[B]
[C]
8/17/2019 AF-3025
53/69
10 June 2005 500-SHEET FINISHER (B442) INSTALLATION
1-53
I n s t a l l a t i o n
5. Install the output tray [A] as shown (2 snap rings).
6. Connect the finisher cable [B].
7. Turn on the main power switch and check the finisher operation.
B442I105.WMF
[A]
[B]
8/17/2019 AF-3025
54/69
PLATEN COVER (B406) 10 June 2005
1-54
1.14 PLATEN COVER (B406)
1. Install the platen cover [A] ( x 2).
B089I555.WMF
[A]
8/17/2019 AF-3025
55/69
10 June 2005 KEY COUNTER
1-55
I n s t a l l a t i o n
1.15 KEY COUNTER
CAUTION Unplug the machine power cord before starting the following procedure.
1. Remove two caps [A].
2. Connect the key counter cable [B].
3. Install the stepped screw [C].
4. Hold the key counter plate nuts [D] on the inside of the key counter bracket [E]and insert the key counter holder [F].
5. Secure the key counter holder to the bracket ( x 2).
6. Install the key counter cover [G] ( x 2).
B089I231.WMF
B089I500.WMF
[A]
[B]
[C]
[D]
[E]
[F]
[G]
8/17/2019 AF-3025
56/69
KEY COUNTER 10 June 2005
1-56
7. Connect the cable [A].
8. Hook the key counter holder assembly [B] onto the stepped screw [C].
9. Secure the key counter holder assembly with a screw [D].
10. Use the User Tools to enable the counter function for the following modes:
• Copy mode
• Document server mode
• Fax mode
• Scanner mode
• Printer mode
B089I232.WMF
[A]
[C]
[D]
[B]
8/17/2019 AF-3025
57/69
10 June 2005 OPTICS ANTI-CONDENSATION HEATER
1-57
I n s t a l l a t i o n
1.16 OPTICS ANTI-CONDENSATION HEATER
CAUTION Unplug the machine power cord before starting the following procedure.
1. Remove the rear scale [A] ( x 3), left scale [B] ( x 2), and exposure glass[C].NOTE: When reinstalling the exposure glass, make sure that the mark [D] is
positioned at the rear left corner, as shown.
2. Move the 1st and 2nd scanners to the right.
3. Install the cable clamp [E].
4. Install the anti-condensation heater [F] ( x 2).
5. Join the connectors [G]
6. Attach the cable cover [H], as shown.
B089I001.WMF
B089I304.WMF
[A]
[B]
[C]
[D]
[E]
[F]
[G]
[H]
8/17/2019 AF-3025
58/69
TRAY HEATER 10 June 2005
1-58
1.17 TRAY HEATER
CAUTION Unplug the machine power cord before starting the following procedure.
1. Remove the connector cover [A] and rear cover [B] ( x 4).
2. Slide out the 1st and 2nd paper trays.
3. Pass the connector [C] through the opening [D].
4. Install the tray heater assembly [E] ( x 1).
B089I552.WMF
B205I911.WMFF
[C]
[D]
[E]
[A]
[B]
8/17/2019 AF-3025
59/69
10 June 2005 TRAY HEATER
1-59
I n s t a l l a t i o n
5. Remove the 2nd paper lift motor [A] ( x 2, x 1).
6. Route the heater cable [B] to the side of rivet [C] and under bracket [D].
7. Clamp the heater cable [B] as shown.
8. Joint the heater cable and the ac cable [E].
9. Reinstall the paper lift motor [A] and reassemble the machine.
B089I913.WMF
B089I551.WMF
[A]
[B]
[E]
[B]
[C]
[D]
8/17/2019 AF-3025
60/69
TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 10 June 2005
1-60
1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)
CAUTION Unplug the machine power cord before starting the following procedure.
1. Remove the joint brackets [A] ( x 1 each).
2. Remove the rear cover [B] for the optional paper tray unit ( x 2).
3. Remove the cable guide [C] ( x 1).
4. Install the clamps [D].
B089I506.WMF
B089I509.WMF
[A]
[B]
[A]
[C]
[D]
[D]
8/17/2019 AF-3025
61/69
10 June 2005 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)
1-61
I n s t a l l a t i o n
5. Slide out the two paper trays from the optional paper tray unit.
6. Pass the connector [A] through the opening [B].
7. Install the tray heater assembly [C] ( x 1).
8. Clamp the cables [D], as shown.
9. Join the connectors [E].
10. Reinstall the cable guide.
B089I553.WMF
B089I505.WMF
[A]
[B]
[C]
[D]
[E]
[D]
8/17/2019 AF-3025
62/69
TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 10 June 2005
1-62
11. Remove two screws [A] from the rear side of the paper feed unit.
12. Reinstall the rear cover for the optional paper tray unit.
13. Reinstall the two paper trays into the optional paper tray unit.
14. Remove the 2nd paper tray of the copier.
15. Remove two screws [B] and install the screws [C] which were removed in step
12.
16. Reinstall the 2nd paper tray of the copier.
B089I508.WMF
B089I554.WMF
[A]
[B]
[C]
[C]
8/17/2019 AF-3025
63/69
10 June 2005 TRAY HEATER (OPTIONAL LCT)
1-63
I n s t a l l a t i o n
1.19 TRAY HEATER (OPTIONAL LCT)
CAUTION Unplug the machine power cord before starting the following procedure.
1. Remove two joint brackets [A] ( x 1 each).2. Remove the rear cover for the LCT [B] ( x 2).
3. Slide out the paper tray [C].
4. Push the stopper [D] on both slide rails and remove the paper tray.
5. Pass the connector [E] through the opening [F].
6. Install the tray heater [G] ( x 1).
B089I506.WMF
B089I151.WMF
B089I507.WMF
[A]
[B]
[A]
[C]
[D]
[D]
[E][F]
[G]
8/17/2019 AF-3025
64/69
TRAY HEATER (OPTIONAL LCT) 10 June 2005
1-64
7. Install five clamps [A].
8. Connect the cable [B] to the tray heater cable [C].
9. Route the cable and clamp it.
10. Remove the connector cover of the copier [D].
11. Join the connectors [E].
12. Reinstall the connector cover of the copier.
B089I252.WMF
B089I253.WMF
[A]
[B]
[C] [A]
[D]
[E]
8/17/2019 AF-3025
65/69
10 June 2005 TRAY HEATER (OPTIONAL LCT)
1-65
I n s t a l l a t i o n
13. Remove two screws [A] from the rear side of the LCT.
14. Reinstall the rear cover of the LCT.
15. Reinstall the paper tray.
16. Remove the 2nd paper tray of the copier.
17. Remove two screws [B] and install the screws [C] which were removed in step13.
18. Reinstall the 2nd paper tray of the copier.
B089I601.WMF
B089I600.WMF
[A]
[B]
[C]
[B]
8/17/2019 AF-3025
66/69
COPY DATA SECURITY UNIT (B770) 10 June 2005
1-66
1.20 COPY DATA SECURITY UNIT (B770)
Accessories
Check the accessories and their quantities against the following list:
Description Qty
1. Bracket (Not used for the B205 series copiers) ................... 1
2. Screws................................................................................. 4
3. FFC (Short) (Not used) ........................................................ 1
4. Harness (Not used).............................................................. 1
5. FFC (Long) .......................................................................... 1
6. Connection Cable ................................................................ 1
7. Harness Clamp.................................................................... 1
8. ICIB...................................................................................... 1
B770I101.WMF
1 2 3 4
5
6
78
8/17/2019 AF-3025
67/69
10 June 2005 COPY DATA SECURITY UNIT (B770)
1-67
I n s t a l l a t i o n
CAUTION TURN OFF THE MAIN POWER SWITCH AND DISCONNECT THE POWER SUPPLY CORD.
1. Remove: (3.11.1)
• Controller board plastic cover
( x1).• Controller front plate screws
( x2).
2. Remove: (3.10.4)
• Paper tray unit connector cover
( x1)
• Disconnect the paper tray unit (if itis installed) ( x1)
• Rear cover ( x1).
3. Pull the controller board partially outof the left slot to disconnect it from theIPU.
4. Remove the IPU [A] from the mainmachine.
NOTE:
• The board for this option is installed on the back of the IPU board.
• For more about removal, please refer to 3.11.7.
5. Attach harness clamp [B] ( x1).
6. Attach the ICIB [C] ( x4)
7. Connect the cable [D] to the ICIB and the IPU Board .
8. Connect the flat film connector [E] tothe ICIB and IPU boards .
9. Reinstall the IPU board.
10. Turn on the machine.
11. Enable the Copy Data Securityfunction:
[User Tools]> System Settings> Administrator Tools> Copy Data Security Option
B770I102.WMF
B770I103.WMF
[B]
[C] [D]
[E]
[A]
[A]
8/17/2019 AF-3025
68/69
HDD (B773) 10 June 2005
1-68
1.21 HDD (B773)
Accessories
Check the accessories and their quantities against the following list:
Description Qty
1. HDD Unit ............................................................................ 1
1. Remove cover [A] ( x1).
2. Remove controller board [B] ( x1).
3. Attach:
• Harness clamp [C]
• Double standoff [D]
• Single standoff [E]
4. Attach the HDD [F] to the controller
board ( x2).
B767I103.WMF
B767I105.WMF
[C]
[C]
[E]
[F]
[A]
[B]
8/17/2019 AF-3025
69/69
10 June 2005 HDD (B773)
I n s t a l l a t i o n
5. Connect the HDD harness [A] ( x2).
6. Connect the AC harness [B] ( x2,
x1)
NOTE: Close the harness clamparound both cables.
7. Reinstall the controller board.
After Installing the HDD
1. Do SP5853 to copy the preset stampdata from the firmware to the hard disk.Then turn the main power switch off/on.
2. It is not necessary to format the newhard disk after installation.
B767I106.WMF
[A]
[B]